Flame retardant epoxy resins based on diglycidyl ether of (2,5-dihydroxyphenyl)diphenyl phosphine oxide

Phosphine oxide-containing epoxy resins were prepared from diglycidyl ether of (2,5-dihydroxyphenyl)diphenyl phosphine oxide and diglycidyl ether of bisphenol A by crosslinking with 4,4′-diaminodiphenylmethane. Several (2,5-dihydroxyphenyl)diphenyl phosphine oxide/diglycidyl ether of bisphenol A molar ratios were used to obtain materials with different phosphorus content. The properties of the thermosetting materials were evaluated by differential scanning calorimetry, dynamic mechanical analysis, thermogravimetric analysis, and limiting oxygen index and related to the phosphorus content. Thermal and thermooxidative degradation was studied by GC/MS, ³¹P MAS NMR spectroscopy, and scanning electron microscopy. Limiting oxygen index values indicate good flame retardant properties that are related to the formation of a protective phosphorus-rich layer that slowed down the degradation and prevented it from being total. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 2142–2151, 2007     

Synthesis and polymerization of 2,5-dimethylene-2,5-dihydrothieno[3,2-b]thiophene derivatives: The structure and reactivity of quinonoid monomers

Novel 2,5-dimethylene-2,5-dihydrothieno[3,2-b]thiophene derivatives such as 2,5-bis[di(ethylthio)methylene]-2,5-dihydrothieno[3,2-b]thiophene ( 4b ) and 2,5-bis[cyano(ethylthio)methylene]-2,5-dihydrothieno[3,2-b]thiophene ( 4c ) were successfully synthesized as isolable crystals. Polymerization behavior of 2,5-bis(dicyanomethylene)-2,5-dihydrothieno[3,2-b]thiophene ( 4a ), 4b , and 4c was investigated. 4a , 4b , and 4c are not homopolymerizable with any initiators and also not copolymerizable with vinyl monomers such as styrene (St), methyl methacrylate, and acryronitrile except for an alternating copolymerization of 4a with St. 4a , 4b , and 4c did not copolymerize with 7,8-bis(butoxycarbonyl)-7,8-dicyanoquinodimethane (BCQ) as a highly conjugated comonomer and instead only homopolymer of BCQ was obtained, indicating that they are much less reactive than BCQ. To obtain the relative reactivity among 1c , 2c , and 4c , the rate of addition reaction of 2,2′-azobis(isobutyronitrile) (AIBN) with 4c was compared with those of AIBN with 7,8-bis(ethylthio)-7,8-dicyanoquinodimethane ( 1c ) and with 2,5-bis[cyano(ethylthio)methylene]-2,5-dihydrothiophene ( 2c ) by NMR spectroscopy and analyzed with the first-order kinetics. The relative reactivity among 1c , 2c , and 4c was found to be as follows: 1c > 4c > 2c . The relationship between structure and reactivity for the quinonoid compounds was discussed. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3027–3039, 1999     

Synthesis of 2,5 -Bis(4-methyl-2-thienyl)thiophene and 2,5-Bis(4-methyl-2-thienyl)pyrrole

Syntheses of 2,5-bis(4-methyl-2-thienyl)thiophene 3 and 2,5-bis(4-methyl-2-thienyl)pyrrole 4 are described. The key step involves Stetter reaction between 4-methyl-2-thiophenecarboxaldehyde and divinyl sulfone. Cyclizaton of the resulting 1,4-bis-(4-methyl-2-thienyl)-1,4-butanedione 2 with Lawesson's reagent gives 2,5-bis(4-methyl-2-thienyl)thiophene 3, whereas condensation with ammonium acetate provides the 2,5-bis(4-methyl-2-thienyl)pyrrole 4.     

2,5-Dimethoxy-2,5-dihydrofuran chemistry: a new approach to 2(5H)-furanone derivatives

2,5-Dimethoxy-2,5-dihydrofuran is a synthetic equivalent of 2(5H)-furanone or 2-trimethylsilyloxyfuran, useful C₄ synthons in the preparation of 5-substituted-2(5H)-furanone derivatives. The reaction conditions adopted allow to obtain different classes of complex and biologically interesting compounds, in only one step, with high yields.     

Chiral building blocks from biomass: 2,5-diamino-2,5-dideoxy-1,4-3,6-dianhydroiditol

An efficient route towards the synthesis of 2,5-diamino-2,5-dideoxy-1,4-3,6-dianhydroiditol 4 has been developed resulting in significant improvements in both isolated yields and purity when compared to literature procedures. As a consequence, resin-grade 2,5-diamino-2,5-dideoxy-1,4-3,6-dianhydroiditol 4 has become available for laboratory scale step-growth polymer synthesis. Additionally, an interesting renewable chiral 2-amino-2-deoxy-1,4-3,6-dianhydroiditol 10, has been isolated.     

Thermal cross-link between 2,5-furandicarboxylic acid-based polyimides and bismaleimide via Diels–Alder reaction

A series of cross-linked polyimides (PIs) were prepared via two-step solution polycondensation from 2,2-bis[4-(3,4-dicarboxyphenoxy)phenyl]propane dianhydride (BPADA) and 2,5-furandicarboxylic acid-based diamines, N,N′-bis(4-amino-2-(trifluoromethyl)phenyl)furan-2,5-dicarboxamide (TFFDA) and N,N′-bis(4-aminophenyl)furan-2,5-dicarboxamide (p-FDDA), followed by thermal crosslinking reaction with bismaleimide. The thermal crosslinking reaction and its mechanism were studied by FTIR spectra and model reaction analysis, which showed Diels–Alder reaction between furan group and maleimide group played a main role in the thermal treatment. The properties of cross-linked PIs were characterized using dynamic mechanical thermal analysis, thermogravimetric analyses, tensile testing, ultraviolet-visible spectra, and wide-angle X-ray diffraction. The cross-linked polyimide film showed improved solvent-resistance, thermal and mechanical properties with T_g values of 234–306^oC, tensile strengths of 82–98 MPa and moduli of 2.3–3.0 GPa.     

Enantiopure cis- and trans-2,5-disubstituted-2,5-dihydrofurans from d-allal- and d-galactal-derived vinyl epoxides

Upon treatment with the metal enolates of methylene active compounds (dimethyl malonate and dibenzoylmethane) (C-nucleophiles) and benzyl carbamate (N-nucleophile), d-allal- and d-galactal-derived vinyl epoxides are stereoselectively transformed, in a single step, into diastereoisomeric, highly functionalized, enantiopure cis- and trans-2,5-disubstituted-2,5-dihydrofurans.     

Synthesis of 2H-1,5-benzodioxepin and 2,5-dihydro-1,6-benzodioxocin derivatives via ring-closing metathesis reaction

The synthesis of various 2H-1,5-benzodioxepin and 2,5-dihydro-1,6-benzodioxocin derivatives is described. The key step involves the construction of seven- and eight-membered rings via ring-closing metathesis reaction.     

The effect of UV light on the thermooxidative stability of linear low density polyethylene films crosslinked by ionizing radiation

The effect of ultraviolet (UV) light on the thermooxidative stability of Linear Low Density Polyethylene(LLDPE) films was studied. LLDPE was stabilized with phenolic type antioxidant known as Irganox 1010, hindered amine light stabilizer known as Chimmasorb 944 and phenolic type gamma stabilizer. The influence of these additives on the thermooxidative stability of gamma and UV irradiated LLDPE were investigated by isothermal Differential Scanning Calorimeter (DSC). The oxidation induction time (OIT) experiments indicate that antirad free LLDPE films which contains antioxidant and UV stabilizer are more sensitive to gamma and UV radiation. On the other hand, films which contain antirad and irradiated to different doses of γ-radiation demonstrated improved thermooxidative stability.     

Degradation kinetics of functionalized novolac resins

We report the relationships between the degradation behaviors (i.e. the degradation kinetics, degradation activation energy, weight loss conversion, and char formation) and the structure features in three modified novolac resins bearing different curable functional groups and aromatic units i.e. Carbonyl phenyl azo novolac resin (CPAN), 4-(4-hydroxyphenyl azo) benzyl ester novolac resin (HPDEN) and Carbonyl phenyl 4-(4-hydroxyphenyl azo) benzyl ester novolac resin (CHABN). These modifications enhanced the thermal stability of the cured novolac resins by delaying the decomposition temperature up to 30-100 °C and produced prominent residue char yield up to 68% (CPAN), 56% (HPDEN) and 64% (CHABN), respectively. The two heavily cross-linked samples, CPAN and CHABN displayed even higher Ea than HPDEN. All modified novolacs displayed much higher decomposition activation energy (over 237 KJ/mol*K) compared with the generic phenolic (PN).     

Synthesis and optical properties of conjugated N,N-dimethyl and thienyl end-capped 2,5-(arylethynyl)thiophene oligomer structures

End-capped (N,N-dimethylaminophenyl) and 2′-thienylethynyl 2,5-thiophene oligomer structures were synthesized by heterocoupling between the terminal acetylenes such as: p-(N,N-dimethylaminophenyl)ethyne (3) [or 1-(p-(N,N-dimethylaminophenyl)-2-p-(ethynylphenyl)ethyne, 4]; p-(β-ethenyl-2′-thienyl)phenylethyne (E-9) [or p-(β-ethynyl-2′-thienyl)phenylethyne, 11], and 2,5-diiodothiophene, catalyzed by the Cl₂Pd(PPh₃)₂/CuI system, in good to excellent yields. The 2,5-di[(3′,5′-di(trimethylsilylethynyl)phenyl]_x-1-ethynyl]thiophene oligomers were prepared by heterocoupling between 3′,5′-di[(trimethylsilylethynyl)phenyl]_x-1-ethyne (n = 0-2) terminal acetylenes and 2,5-diiodothiophene, in excellent yields. The terminal acetylenes were efficiently prepared by a specific protection-deprotection methodology. All the ethynylphenyl compounds obtained show fluorescence radiation emission, with a bathochromic shift of the wavelength that increases with the chain conjugation.     

An improved synthesis and some reactions of diethyl 4-oxo-4H-pyran-2,5-dicarboxylate

The reaction of ethyl 2-(dimethylamino)methylene-3-oxobutanoate with diethyl oxalate in the presence of sodium hydride in THF gave diethyl 4-oxo-4H-pyran-2,5-dicarboxylate, from which 4-oxo-4H-pyran-2,5-dicarboxylic and 4-oxo-1-phenyl-1,4-dihydropyridine-2,5-dicarboxylic acids and their derivatives were obtained in good yields.     

Stability and physical structure tests of piperidyl and morpholinyl derivatives of diphenyl-diketo-pyrrolopyrroles (DPP)

Crystalline structure, thermo-oxidative and thermal stability of symmetrical and asymmetrical piperidyl and morpholinyl derivatives of both N-substituted and non-N-substituted butyl diphenyl-diketo-pyrrolopyrrole (DPP) pigments were studied using differential scanning calorimetry (DSC) and thermogravimetry (TG). Except for the asymmetrical morpholine DPP derivative, all the samples showed melting peaks which were relatively close to their degradation temperatures (from 260 to 430 °C). Using DSC, monotropic polymorphism was revealed in the symmetrical piperidyl-N-butyl-derivative which confirmed earlier observation about tendency of symmetrical N-alkyl DPP derivates to form several crystalline structures. TG carried out under nitrogen atmosphere served for distinguishing of evaporation/sublimation and degradation temperatures. Temperatures of evaporation/sublimation were typically 10–30 °C lower in comparison with temperatures of thermal degradation. The highest thermal (450 °C) and thermo-oxidative stability (around 360 °C) showed the DPP derivatives containing morpholine moieties with no alkyl substitution on NH-group of DPP core. The presence of the latter was found to be the most destabilizing factor. Piperidyl group showed more stabilizing effect due to its polar character and its influence on π–π intermolecular interactions of neighbouring phenyl groups. The highest stabilizing effect of morpholine moiety on DPP structure was explained based on the presence of polar oxygen atom in that group. The preparations of 3,6-di-(4-morpholinophenyl)-2,5-dihydro-pyrrolo[3,4-c]pyrrole-1,4-dione and 3-(phenyl)-6-(4-morpholinophenyl)-2,5-dihydropyrrolo[3,4-c]pyrrole-1,4-dione are reported.     

Synthesis and Chemistry of 2,5-Dimethylene-2,5-Dihydrofuran

2,5-Dimethylene-2,5-dihydrofuran (3), generated flash pyrolitically, underwent di- and trimerization reactions to give cyclic dimer and trimer. Compound 3 was trapped with methanol, ethanol, bromine, acetic acid, thiophenol and oxygen. Results from trapping experiments suggest that the diradical form of 3 is involved.     

Effects of silphenylene units on the thermal stability of silicone resins

A series of silicone resins containing silphenylene units were synthesized by a hydrolysis-polycondensation method, with methyltriethoxysilane, dimethyldiethoxysilane and 1,4-bis(ethoxydimethylsilyl)benzene. Their thermal degradation behaviours were studied by thermogravimetric analysis (TGA), differential thermogravimetry (DTG) and Fourier-transform infrared (FTIR) spectroscopy, and the effect of silphenylene units on the thermal stability of silicone resins was also investigated. Results showed that the thermal stability of silicone resins was improved by the introduction of silphenylene units into the backbone. Under nitrogen atmosphere, the temperature for maximum degradation rate of silicone resins with silphenylene units was lower compared to the pure methylsilicone resin. With the increase of silphenylene units, the amount of degradation residues increased under nitrogen atmosphere while it decreased under air atmosphere. Additionally, the short-term and long-term stability of silicone resins were also improved by the introduction of silphenylene units.     

Synthesis and thermal characterization of phosphorus containing siliconized epoxy resins

Siliconized epoxy matrix resin was developed by reacting diglycidyl ethers of bisphenol A (DGEBA) type epoxy resin with hydroxyl terminated polydimethylsiloxane (silicone) modifier, using γ-aminopropyltriethoxysilane crosslinker and dibutyltindilaurate catalyst. The siliconized epoxy resin was cured with 4, 4-diaminodiphenylmethane (DDM), 1,6-hexanediamine (HDA), and bis (4-aminophenyl) phenylphosphate (BAPP). The BAPP cured epoxy and siliconized epoxy resins exhibit better flame-retardant behaviour than DDM and HDA cured resins. The thermal stability and flame-retardant property of the cured epoxy resins were studied by thermal gravimetric analysis (TGA) and limiting oxygen index (LOI). The glass transition temperatures (T_g) were measured by differential scanning calorimetry (DSC) and the surface morphology was studied by scanning electron microscopy (SEM). The heat deflection temperature (HDT) and moisture absorption studies were carried out as per standard testing procedure. The thermal stability and flame-retardant properties of the cured epoxy resins were improved by the incorporation of both silicone and phosphorus moieties. The synergistic effect of silicone and phosphorus enhanced the limiting oxygen index values, which was observed for siliconized epoxy resins cured with phosphorus containing diamine compound.     

Synthesis,characterization and metal chelating properties of silica-physisorbed and chemisorbed-2,5-dioxypiperazine

2,5-Dioxypiperazine (DOPZ) was covalenty bonded as a chelating compound to chloropropyltrimethoxysilane (Si–Cl) for the formation of a new chemisorbed silica [Si–(CH₂)₃–DOPZ]. Physisorbed silica-loaded-2,5-dioxypiperazine [Si–DOPZ] was also synthesized via a physical adsorption approach. Elucidation of the chemisorption and physisorption of 2,5-dioxypiperazine onto silica was confirmed on the basis of 70 eV electron impact mass spectrometric (70 eV EI-MS) mode of ionization via a direct insertion probe (DIP) as a promising technique for providing characteristic fragment ion peaks. The metal probe testing method and elemental analysis were applied to determine the surface coverage values and these were found to be 0.179 and 0.160 mmol g⁻¹ for [Si–(CH₂)₃–DOPZ] and 0.251 mmol g⁻¹ for [Si–DOPZ]. [Si–(CH₂)₃–DOPZ] was characterized by high stability in acidic and buffer solutions, pH 1–7, compared to [Si–DOPZ]. Differential scanning calorimetry studies (DSC) for the modified silica were performed to evaluate the various thermodynamic and kinetic parameters of the thermal degradation processes, and these have been enumerated. The results obtained by both EI-MS and DSC are very similar in many respects. Metal chelation and stoichiometric properties of chemically modified silica were evaluated on the basis of the metal binding capacity, distribution coefficient and separation factor for a series of metal ions. The evaluated results refer to the high metal chelating properties of [Si–(CH₂)₃–DOPZ] for cadmium(II), lead(II) copper(II) and mercury(II). These four [Si–(CH₂)₃–DOPZ]–metal complexes were also synthesized and the identified stoichiometric ratios were found to be 1:2 based on the nitrogen and metal analysis. EI-MS via 70-eV ionization was also used as a potential method for further confirmation of the metal complex formation based on structure and fragmentation elucidation. DSC studies of these four metal complexes were also performed and evaluated.     

Spectroscopic,thermal and structural studies of a new mercury(II) one-dimensional coordination polymer, [Hg(3-bpo)2(SCN)2], 3-bpo = 2,5- bis (3-pyridyl)-1,3,4-oxadiazole

A new mercury(II)-organic polymeric complex generated from 2,5-bis(3-pyridyl)-1,3,4-oxadiazole (3-bpo) as an angular dipyridyl derivative ligand, [Hg(3-bpo)₂(SCN)₂], was prepared from reactions of ligand 3-bpo with mercury(II) thiocyanate. The compound was characterized by elemental analysis, IR-, ¹H NMR-, ¹³C NMR-spectroscopy and structurally determined by X-ray single crystal diffraction. The thermal stability of [Hg(3-bpo)₂(SCN)₂] was studied by thermal gravimetric (TG) and differential thermal analyses (DTA).     

Thermal decomposition of fire retardant brominated epoxy resins cured with different nitrogen containing hardeners

Epoxy resins frequently have to meet a flame retardancy grade which can be accomplished by incorporating brominated reactive compounds, like tetrabromobisphenol A (TBBA) cured by a number of hardeners. A few brominated epoxy resins (BERs) have been prepared by curing a mixture of diglycidyl ethers of bisphenol A (DGEBA)/diglycidyl ethers of tertabromobisphenol A (DGETBBA) and different hardeners: dicyandiamide (DICY), 4,4′-diaminodiphenyl sulphone (DDS) and polyethylene polyamine (PEPA). The use of different hardeners strongly affects the thermal degradation behaviour of the BER.The main volatile products of pyrolysis, characterized by Pyrolysis-Gas Chromatography-Mass Spectroscopy (PY-GC-MS) at 423 °C were phenol, isopropyl- and isopropenylphenol, mono- and di-brominated phenols, bisphenol A, mono-, di-, tri- and tetra-brominated bisphenol A. No nitrogen containing volatile products or HBr were evolved whereas SO₂ is formed from BER cured with DDS (BER-DDS) and bromoethylene from BER cured with PEPA (BER-PEPA). Differences of 30-60 °C in thermal stability of epoxy network have been found, depending on the hardener. The experimental evidence suggests a cooperative action of bromine and nitrogen in chain scission of epoxy resins. In particular the ability of the hardener in fixing HBr, evolved from TBBA units, seems to depend on the basicity of the N atom of the hardener: the lower the basicity, the lower the scavenging effectiveness and consequently the higher the thermal stability.     

Thermal degradation of lignin–phenol–formaldehyde and phenol–formaldehyde resol resins

Resol resins are used in many industrial applications as adhesives and coatings, but few studies have examined their thermal degradation. In this work, the thermal stability and thermal degradation kinetics of phenol–formaldehyde (PF) and lignin–phenol–formaldehyde (LPF) resol resins were studied using thermogravimetric analysis (TG) in air and nitrogen atmospheres in order to understand the steps of degradation and to improve their stabilities in industrial applications. The thermal stability of samples was estimated by measuring the degradation temperature (T _d), which was calculated according to the maximum reaction rate criterion. In addition, the ash content was determined at 800 °C in order to compare the thermal stability of the resol resin samples. The results indicate that 30 wt% ammonium lignin sulfonate (lignin derivative) as filler in the formulation of LPF resin improves the thermal stability in comparison with PF commercial resin. The activation energies of degradation of two resol resins show a difference in dependence on mass loss, which allows these resins to be distinguished. In addition, the structural changes of both resins during thermal degradation were studied by Fourier transform infrared spectroscopy (FTIR), with the results indicating that PF resin collapses at 300 °C whereas the LPF resin collapses at 500 °C.