A procedure for precise determination of thermal stabilization reactions in carbon fiber precursors

Thermal stabilization of polyacrylonitrile (PAN) fibers is an important step in production of carbon fibers. Understanding the onset and temperature range of the stabilization reactions is a key for adjusting processing parameters such as tension, stretching, etc. However, stabilization reactions are very complex and overlap. In order to separate the stabilization reactions, we combined the results of FTIR (Fourier Transform Infrared Spectroscopy), DSC (Differential Scanning Calorimetry), TGA (Thermogravimetry analysis), TMA (Thermomechanical analysis), and densitometry. It was shown that combination of DSC and TGA allowed separation of reactions regardless of the composition of initial PAN fibers. FTIR, TMA and densitometry results verified the validity of proposed method. Accordingly, three special and commercial grade PAN fibers with different chemical composition were studied. FTIR results indicated that during thermal stabilization of PAN fibers chemical reactions including cyclization, oxidation and dehydrogenation occurred in the fibers and a ladder polymer was formed. According to DSC and TGA curves, initiation temperature, temperature range and order of occurrence of these reactions were a function of chemical composition of initial fibers. In fibers containing itaconic acid plus methyl acrylate comonomers, oxidation reactions already started at 175 °C. Cyclization started above 210 °C, and reactions occurring above 250 °C were mainly dehydrogenation. In fibers containing only itaconic acid cyclization initiated above 210 °C, dehydrogenation started after 242 °C and oxidation occurred only after 284 °C. In fibers containing vinyl acetate comonomers, the initial reactions above 240 °C were attributed to cyclization. Oxidation occurred below 290 °C and dehydrogenation started above 290 °C.     

Gas- and solid/liquid-phase reactions during pyrolysis of softwood and hardwood lignins

Pyrolytic reactions of Japanese cedar (Cryptomeria japonica, a softwood) and Japanese beech (Fagus crenata, a hardwood) milled wood lignins (MWLs) were studied with thermogravimetry (TG) and by pyrolysis in a closed ampoule reactor (N₂/600 °C). The data were compared with those of guaiacol/syringol as simple lignin model aromatic nuclei. Several DTG peaks were observed around 300-350, 450, 590 and 650 °C. The first DTG peak temperature (326 °C) of beech was lower than that (353 °C) of cedar. This indicates that the volatile formation from cedar MWL is slightly delayed in heating at 600 °C. The gas-phase reactions via GC/MS-detectable low MW products were explainable with the temperature-dependent reactions observed for guaiacol/syringol in our previous paper. The methoxyl groups became reactive at ∼450 °C, giving O-CH₃ homolysis products (catechols/pyrogallols) and OCH₃ rearrangement products (cresols/xylenols). The former homolysis products were effectively converted into gaseous products (mainly CO) at >550-600 °C. However, the GC/MS-detectable tar yields, especially syringyl unit-characteristic products, were much lower than those from guaiacol/syringol. Thus, contributions of higher MW intermediates and solid/liquid-phase reactions are more important in lignin pyrolysis. From the results of stepwise pyrolysis of char + coke fractions at 450 and 600 °C, the methoxyl group-related reactions (450 °C) and intermediates gasification (600 °C) were suggested to occur also in the solid/liquid phase. This was consistent with the DTG peaks observed around these temperatures. These solid/liquid-phase reactions reduced the tar formation, especially catechols/pyrogallols and PAHs. Different features observed between these two MWLs are also focused.     

Thermal reactions of guaiacol and syringol as lignin model aromatic nuclei

Thermal reactions of guaiacol (2-methoxyphenol) and syringol (2,6-dimethoxyphenol) were compared in a closed ampoule reactor (N₂/400-600 °C/40-600 s) to obtain information on the thermal reactivities of lignin aromatic nuclei, guaiacyl and syringyl types. For both compounds, the O-CH₃ bond homolysis, which was observed at >400 °C, initiated their decomposition. This homolysis was followed by several temperature-dependent reactions; radical-induced rearrangement to convert the aromatic OCH₃ to aromatic CH₃ structures and condensation into high molecular weight (MW) products were the next steps (≈400 °C); then, coke formation became extensive (≈450 °C); effective gas formation required higher temperature such as >550-600 °C. The syringol- and guaiacol-characteristic GC/MS-detectable low MW products were explained with the above mentioned reactions. As for the difference between guaiacol and syringol, coke and gas (especially CH₄ and CO₂) formation was more extensive in syringol. This effective coking can be explained by the influence of the additional OCH₃ group in syringol, which doubles the opportunity for coke formation. This, in turn, reduces the yields of GC/MS-detectable low MW products. Demethoxylation to form guaiacol was also observed in syringol, even though the reactivity was not so high. These reactions are discussed at the molecular level.     

A review of heat treatment on polyacrylonitrile fiber

Developing carbon fiber from polyacrylonitrile (PAN) based fiber is generally subjected to three processes namely stabilization, carbonization, and graphitization under controlled conditions. The PAN fiber is first stretched and simultaneously oxidized in a temperature range of 200-300 °C. This treatment converts thermoplastic PAN to a non-plastic cyclic or a ladder compound. After oxidation, the fibers are carbonized at about 1000 °C in inert atmosphere which is usually nitrogen. Then, in order to improve the ordering and orientation of the crystallites in the direction of the fiber axis, the fiber must be heated at about 1500-3000 °C until the polymer contains 92-100%. High temperature process generally leads to higher modulus fibers which expel impurities in the chain as volatile by-products. During heating treatment, the fiber shrinks in diameter, builds the structure into a large structure and upgrades the strength by removing the initial nitrogen content of PAN precursor and the timing of nitrogen. With better-controlled condition, the strength of the fiber can achieve up to 400 GPa after this pyrolysis process.     

High-temperature synthesis of highly hydrothermal stable mesoporous silica and Fe-SiO2 using ionic liquid as a template

Mesoporous silicas and Fe-SiO₂ with worm-like structures have been synthesized using a room temperature ionic liquid, 1-hexadecane-3-methylimidazolium bromide, as a template at a high aging temperature (150-190 °C) with the assistance of NaF. The hydrothermal stability of mesoporous silica was effectively improved by increasing the aging temperature and adding NaF to the synthesis gel. High hydrothermally stable mesoporous silica was obtained after being aged at 190 °C in the presence of NaF, which endured the hydrothermal treatment in boiling water at least for 10 d or steam treatment at 600 °C for 6 h. The ultra hydrothermal stability could be attributed to its high degree of polymerization of silicate. Furthermore, highly hydrothermal stable mesoporous Fe-SiO₂ has been synthesized, which still remained its mesostructure after being hydrothermally treated at 100 °C for 12 d or steam-treated at 600 °C for 6 h.     

Evolution of structural features and mechanical properties during the conversion of poly[(methylamino)borazine] fibers into boron nitride fibers

Poly[(methylamino)borazine] (PolyMAB) green fibers of a mean diameter of 15 μm have been pyrolyzed under ammonia up to 1000°C and heat treated under nitrogen up to 2000°C to prepare boron nitride (BN) fibers. During the polymer-to-ceramic conversion, the mechanical properties of the green fibers increase within the 25-400°C temperature range owing to the formation of a preceramic material and remain almost constant up to 1000°C. Both the crystallinity and the mechanical properties slightly increase within the 1000-1400°C range, in association with the consolidation of the fused-B₃N₃ basal planes. A rapid increase in tensile strength (σ^R) and elastic modulus (Young's modulus E) is observed in relation with crystallization of the BN phase for fibers treated between 1400°C and 1800°C. At 2000°C, “meso-hexagonal” BN fibers of 7.5 μm in diameter are finally obtained, displaying values of σ^R=1.480 GPa and E=365 GPa. The obtention of both high mechanical properties and fine diameter for the as-prepared BN fibers is a consequence of the stretching of the green fibers on a spool which is used during their conversion into ceramic.     

Thermal stability of solid and aqueous solutions of humic acid

The effects of temperature on the stability of a soil humic acid were studied in the present work. Solid samples of Gohy-573 humic acid (HA) and dissolved ones in aqueous solution (pH 6.0, 0.1 mol L⁻¹ NaClO₄) were investigated in order to understand the impact of temperature on the chemical properties of the material. The methods applied to solid samples in the present investigation were thermogravimetric analysis (TGA), temperature-programmed desorption coupled with mass spectrometry (TPD-MS), and in situ diffuse reflectance infrared Fourier transformed spectroscopy (in situ DRIFTS). Humic acid samples were studied in the 25-800 °C range, with focus on thermal/chemical processes up to 250 °C. The reversibility of the changes observed was investigated by cyclic changes to specified temperature ranges (40-110 °C). All measurements were conducted under inert-gas atmosphere in order to avoid samples combustion at increased temperatures. Aqueous solutions were analyzed by UV-vis absorption spectroscopy after storage at temperatures up to 95 °C, and storage times up to 1 week. For temperatures below 100 °C experiments on solid and aqueous samples have shown results which were consistent to each other. The amount of water desorbed is temperature dependent and up to 70 °C this process was totally reversible. Above 70 °C an irreversible loss of water was also observed, which according to UV-vis spectroscopy corresponds to water produced by condensation leading to more condensed polyaromatic structures. The water released up to 110 °C was about 7 wt% of the total mass of the dried humic acid, where less than 50% corresponded to reversibly adsorbed water. At higher temperatures (>110 °C), gradual decomposition resulting in the formation of carbon dioxide (110-240 °C), and carbon monoxide (140-240 °C) takes place. Hence, thermal treatment of Gohy-573 humic acid above 70 °C results in irreversible structural changes, that could affect chemical properties (e.g., complex formation) of the material.     

Thermal decomposition kinetics of natural fibers: Activation energy with dynamic thermogravimetric analysis

Dynamic TG analysis under nitrogen was used to investigate the thermal decomposition processes of 10 types of natural fibers commonly used in the polymer composite industry. These fibers included wood, bamboo, agricultural residue, and bast fibers. Various degradation models including the Kissinger, Friedman, Flynn-Wall-Ozawa, and modified Coats-Redfern methods were used to determine the apparent activation energy of these fibers. For most natural fibers approximately 60% of the thermal decomposition occurred within a temperature range between 215 and 310 °C. The result also showed that an apparent activation energy of 160-170 kJ/mol was obtained for most of the selected fibers throughout the polymer processing temperature range. These activation energy values allow developing a simplified approach to understand the thermal decomposition behavior of natural fibers as a function of polymer composite processing.     

Structure and conductivity of strontium-doped cerium orthovanadates Ce1−xSrxVO4 (0≤x≤0.175)

A-site substituted cerium orthovanadates, Ce_1−xSr_xVO₄, were synthesised by solid-state reactions. It was found that the solid solution limit in Ce_1−xSr_xVO₄ is at x=0.175. The crystal structure was analysed by X-ray diffraction and it exhibits a tetragonal zircon structure of space group I4₁/amd (1 4 1) with a=7.3670 (3) and c=6.4894 (1) Å for Ce_0.825Sr_0.175VO₄. The UV-vis absorption spectra indicated that the compounds have band gaps at room temperature in the range 4.5-4.6 eV. Conductivity measurements were performed for the first time up to the strontium solid solution limit in air and in dry 5% H₂/Ar with conductivity values at 600 °C ranging from 0.3 to 30 mS cm⁻¹ in air to 30-45 mS cm⁻¹ in reduced atmosphere. Sample Ce_0.825Sr_0.175VO₄ is redox stable at a temperature below 600 °C although the conductivity is not high enough to be used as an electrode for solid oxide fuel cells.     

Synthesis and thermal properties of the thermosetting resin based on cyano functionalized benzoxazine

A novel thermosetting resin based on cyano functionalized benzoxazine (BZCN) has been synthesized from 2,6-bis(4-diaminobenzoxy)benzonitrile phenol and formaldehyde by solution reaction. The structure of the monomer is supported by FTIR, ¹H NMR and ¹³C NMR spectra, which have exhibited that the reactive benzoxazine rings and cyano group exist in the molecular structure of BZCN. The curing reactions of BZCN are monitored by the disappearance of the nitrile peak and the tri-substituted benzene ring that is attached with oxazine ring peak at 2231 and 930 cm⁻¹, respectively. The complete cured materials could achieve char yields up to 70% at 800 °C in nitrogen atmosphere, above 64% at 600 °C in air (20% oxygen) environments and the glass transition temperature up to 250 °C. The thermally activated curing polymerization reaction of BZCN follows multiple polymerization mechanisms via the ring-opening polymerization of oxazine rings and the triazine ring-formation of cyano groups, which contribute to the stability of the polymer.     

Silica-based monolithic capillary columns—Effect of preparation temperature on separation efficiency

The temperature effects during the sol–gel process and ageing of the silica-based monolith on the structure and separation efficiency of the capillary columns (100 μm i.d., 150 mm) for HPLC separations were studied. The tested columns were synthesized from a mixture of tetramethoxysilane, polyethylene glycol and urea under the acidic conditions. The temperature was varied from 40 °C to 44 °C and formation of bypass channels between the silica mold and the capillary wall was examined. The temperature of 43 °C was estimated as optimal for preparation of efficient silica capillary columns which were subsequently modified by octadecyldimethyl-N,N-diethylaminosilane or covered by poly(octadecyl methacrylate) and tested using standard mixture of alkylbenzenes under the isocratic conditions.     

Synthesis of multi-walled carbon nanotubes catalyzed by substituted ferrocenes

A range of substituted ferrocenes were used as catalysts for the synthesis of multi-walled carbon nanotubes (MWCNTs) and carbon fibers (CFs). These products were obtained in the temperature range 800-1000 °C, in a reducing atmosphere of 5% H₂ by pyrolysis of (CpR)(CpR′)Fe (R and R′ = H, Me, Et and COMe) in toluene solution. The effect of pyrolysis temperature (800-1000 °C), catalyst concentration (5 and 10 wt.% in toluene) and solution injection rate (0.2 and 0.8 ml/min) on the type and yield of carbonaceous product synthesized was investigated. Carbonaceous products formed include graphite film (mostly at high temperature; 900-1000 °C), carbon nanotubes and carbon fibers. The carbonaceous materials were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and Raman spectroscopy. The ferrocene ring substituents influenced both the CNT diameter and the carbon product formed.     

Kinetics of poly(ethylene terephthalate) glycolysis by diethylene glycol. Part II: Effect of temperature, catalyst and polymer morphology

The influence of various parameters on the kinetics of poly(ethylene terephthalate) (PET) glycolysis by diethylene glycol (DEG), namely temperature (from 190 to 220 °C), temperature profile, catalysis and PET morphology has been studied.The results showed a strong influence of some experimental conditions (temperature and catalysis) on the mixture evolution during depolymerisation. The temperature study showed a critical temperature between 210 and 220 °C which seems to be the consequence of a better diffusion of DEG in PET, allowing easier reactions in solid phase. The initial morphology of PET scraps does not affect the rates of reactions much, in contrast to the temperature profile which has a great importance: time of PET dissolution at 220 °C is considerably shorter by heating PET and DEG separately at 220 °C before mixing, than by heating a cold mixture of the two reagents to 220 °C.     

Graft copolymerization of itaconic acid-methacrylamide comonomers onto poly(ethylene terephthalate) fibers

The graft copolymerization of itaconic acid-methacrylamide (IA-MAAm) comonomers was carried out using benzoyl peroxide as initiator onto poly(ethylene terephthalate) (PET) fibers in an aqueous medium. The grafted fibers were characterized by FTIR, TGA, DSC and SEM analysis. Effect of various parameters on graft yield such as feed composition, feed and initiator concentration, reaction time and temperature were investigated. The graft yield in the presence of MAAm increased because of the synergistic effect of MAAm comonomer. While, the graft yield alone with the IA onto PET fiber was 2.2%, the use of MAAm as a comonomer increased the amount of IA introduced to the PET fiber up to 13.7%. The reactivity ratios for both monomers were determined by using a Fineman-Ross plot. The grafting rate and saturation graft yield was increased upon increasing the temperature between 65 °C and 85 °C. When the temperature increased further than 85 °C, the saturation graft yield decreased. The graft yield has shown an increase up to an initiator concentration of 1.0 × 10⁻² M and slightly decreased. The grafting increased the dyeability with acidic and basic dyes, and moisture absorption capacity but decreased the thermal stability of the fibers.     

Thermal stability of microencapsulated epoxy resins with poly(urea-formaldehyde)

A series of microcapsules filled with epoxy resins with poly(urea-formaldehyde) (PUF) shell were synthesized by in situ polymerization, and they were heat-treated for 2 h at 100 °C, 120 °C, 140 °C, 160 °C, 180 °C and 200 °C. The effects of surface morphology, wall shell thickness and diameter on the thermal stability of microcapsules were investigated. The chemical structure and surface morphology of microcapsules were investigated using Fourier-transform infrared spectroscope (FTIR) and scanning electron microscope (SEM), respectively. The thermal properties of microcapsules were investigated by thermogravimetric analysis (TGA and DTA) and by differential scanning calorimetry (DSC). The thermal damage mechanisms of microcapsules at lower temperature (<251 °C) are the diffusion of the core material out of the wall shell or the breakage of the wall shell owing to the mismatch of the thermal expansion of core and shell materials of microcapsules. The thermal damage mechanisms of microcapsules at higher temperature (>251 °C) are the decomposition of shell material and core materials. Increasing the wall shell thickness and surface compactness can enhance significantly the weight loss temperatures (T_d) of microcapsules. The microcapsules with mean wall shell thickness of 30 ± 5 μm and smoother surface exhibit higher thermal stability and can maintain quite intact up to approximately 180 °C.     

Effect of temperature variation on the visible and near infrared spectra of wine and the consequences on the partial least square calibrations developed to measure chemical composition

Many studies have reported the use of near infrared (NIR) spectroscopy to characterize wines or to predict wine chemical composition. However, little is known about the effect of variation in temperature on the NIR spectrum of wine and the subsequent effect on the performance of calibrations used to measure chemical composition. Several parameters influence the spectra of organic molecules in the NIR region, with temperature being one of the most important factors affecting the vibration intensity and frequency of molecular bonds. Wine is a complex mixture of chemical components (e.g. water, sugars, organic acids, and ethanol), and a simple ethanol and water model solution cannot be used to study the possible effects of temperature variations in the NIR spectrum of wine. Ten red and 10 white wines were scanned in triplicate at six different temperatures (25 °C, 30 °C, 35 °C, 40 °C, 45 °C and 50 °C) in the visible (vis) and NIR regions (400-2500 nm) in a monochromator instrument in transmission mode (1 mm path length). Principal component analysis (PCA) and partial least squares (PLS) regression models were developed using full cross validation (leave-one-out). These models were used to interpret the spectra and to develop calibrations for alcohol, sugars (glucose + fructose) and pH at different temperatures. The results showed that differences in the spectra around 970 nm and 1400 nm, related to OH bonding were observed for both varieties. Additionally an effect of temperature on the vis region of red wine spectra was observed. The standard error of cross validation (SECV) achieved for the PLS calibration models tended to inverse as the temperature increased. The practical implication of this study it is recommended that the temperature of scanning for wine analysis using a 1 mm path length cuvette should be between 30 °C and 35 °C.     

Synthesis of nano-sized crystalline oxide ion conducting fluorite-type Y2O3-doped CeO2 using perovskite-like BaCe0.9Y0.1O2.95 (BCY) and study of CO2 capture properties of BCY

Formation of nano-sized Y₂O₃-doped CeO₂ (YCO) was observed in the chemical reaction between proton conducting Y₂O₃-doped BaCeO₃ (BCY) and CO₂ in the temperature range 700-1000 °C, which is generally prepared by wet-chemical methods that include sol-gel, hydrothermal, polymerization, combustion, and precipitation reactions. BCY can capture CO₂ of 0.13 g per ceramic gram at 700 °C, which is comparable to that of the well-known Li₂ZrO₃ (0.15 g per ceramic gram at 600 °C). Powder X-ray diffraction (PXRD), energy dispersive X-ray analysis (EDX), laser particle size analysis (LPSA), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and ac impedance spectroscopy were employed to characterize the reaction product obtained from reaction between BCY and CO₂ and subsequent acid washing. PXRD study reveals presence of fluorite-like CeO₂ (a=5.410 (1) Å) structure and BaCO₃ in reaction products. TEM investigation of the acid washed product showed the formation of nano-sized material with particle sizes of about 50 nm. The electrical conductivity of acid washed product (YCO) in air was found to be about an order higher than the undoped CeO₂ reported in the literature.     

Fabrication of TiN nanorods by electrospinning and their electrochemical properties

TiN nanorods were synthesized using electrospinning technique followed by thermolysis in different atmospheres. A dimethyl formamide-ethanol solution of poly-(vinyl pyrrolidone) and Ti (IV)-isopropoxide was used as the electrospinning precursor solution and as-spun nanofibers were calcined at 500 °C in air to generate TiO₂ nanofibers. Subsequently, a conversion from TiO₂ nanofibers to TiN nanorods was employed by the nitridation treatment at 600∼1400 °C in ammonia atmosphere. A typical characteristic of the final products was that the pristine nanofibers were cut into nanorods. The conversion from TiO₂ to TiN was realized when the nitridation temperature was above 800 °C. As-prepared nanorods were composed of TiN nano-crystallites and the average crystallite size gradually increased with the increase of the nitridation temperature. Electrochemical properties of TiN nanorods showed strong dependence on the nitridation temperature. The maximum value of the specific capacitance was obtained from the TiN nanorods prepared at 800 °C.     

Optimization of the photocatalytic activity of CdO + CdTiO3 coupled oxide thin films obtained by sol-gel technique

In the preparation of CdO + CdTiO₃ polycrystalline thin films by the sol-gel method, the optical, structural and crystalline properties, as well as the photocatalytic activity (PA) depends strongly on the sintering temperature (Ts) of the films and of the Ti/Cd ratio used in the precursor solution. In this work, CdO + CdTiO₃ thin films were prepared using a Ti/Cd constant ratio in the precursor solution. The films were sintered at six different Ts in the 450-550 °C range, in an open atmosphere. The structure of the films was characterized by X-ray diffraction and the PA was evaluated by the photobleaching of methylene blue in an aqueous solution using a UV-vis spectrometer. The relative intensity of the diffraction peaks associated with CdO and CdTiO₃, change with the Ts. The better photocatalytic activities were obtained for the films sintered at 490 °C and 550 °C. When the CdO was removed from the films by chemical etching the PA decreased, showing the importance of coupling both oxides.