Processing and thermal properties evaluation of silylated apophyllite–filled epoxy nanocomposite

The primary objective of the research was to evaluate the rheology and thermal properties of silylated apophyllite–filled epoxy nanocomposite. Several n‐octyldimethylsiloxy‐apophyllite with different grafting degrees were synthesized by controlling the ratio of the apophyllite and n‐octyldimethylchlorosilane. The thermal studies of silylated apophyllite have shown that the onset decomposition temperature of silylated apophyllite far exceeds the onset temperature of conventional organoclays (~260 °C). Chemorheological measurements of 1.8 wt% silylated apophyllite–filled tetra functional epoxy (MY720) and difunctional epoxy (DER661) resin mixture showed that the addition of the silylated apophyllite does not dramatically affect the cure profile of the epoxy resin with the availability of 40 min of processing window after the addition of apophyllite. Wide angle X‐ray diffraction and transmission electron microscopy results of the shear mixed and cured nanocomposite suggest that the apophyllite was well dispersed in the epoxy matrix. The thermal studies of epoxy nanocomposite showed an increase in the char yield on the addition of silylated apophyllite to the epoxy resin. In addition, an improvement in the onset decomposition temperature of the cyanopropyldimethylsiloxy‐apophyllite epoxy nanocomposite was observed compared with that of pure epoxy resin. Copyright © 2011 John Wiley & Sons, Ltd.     

Impact resistance of hybrid glass fiber reinforced epoxy/nanoclay composite

The effect of nanoclay addition in Glass Fiber Reinforced Epoxy (GFRE) composites on impact response was studied. The epoxy nanocomposite matrix with 1.5 and 3.0 wt% loading of I.30E nanoclay was produced by high shear mixing. Hybrid GFRE nanoclay composite plates were manufactured by hand layup and hot pressing techniques using electrical grade-corrosion resistant (E-CR) glass fiber mats. The laminates were then subjected to low-velocity impact with energies between 10 and 50 J. Addition of nanoclay was found to improve peak load and stiffness of GFRE. Nanoclay loading of 1.5 wt% resulted in optimum properties, with 23% improvement in peak load and 11% increase in stiffness. A significant reduction in physical damage was also observed for hybrid nanocomposite samples as compared to GFRE. This was mainly attributed to transition in damage mechanism due to nanoclay addition. Clay agglomeration in samples with 3.0 wt% loading contributed towards limiting the improvement in impact resistance.     

Physical and tribological properties of a new polycarbonate-organoclay nanocomposite

A new polycarbonate (LS2) nanocomposite containing a 3 wt% proportion of the organically modified montmorillonite bentone 2010 (B 2010) has been prepared by extrusion and injection moulding, and its tribological properties determined under a pin-on-disc configuration against stainless steel. The nanocomposite (LS2 + 3% B 2010) presents a 88% reduction in friction and up to two orders of magnitude reduction in wear rate with respect to the base polymer. The new nanocomposite has been characterized by transmission electron microscopy (TEM) and X-ray diffraction (XRD), and its thermal and dynamic mechanical properties have been determined by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and dynamic mechanical analysis (DMA) techniques. The nanocomposite shows a uniform dispersion of the nanoclay as pointed out by two different statistical methods. The good tribological performance of the new nanocomposite is attributed to this uniform microstructure and to the increase in the nanoclay stacking distance.     

Effects of nanoclay on the thermal and rheological properties of a vartm (vacuum assisted resin transfer molding) epoxy resin

Three types of commercially available organophilic Montmorillonite (Cloisite 30B, 25A and 15A) were used to prepare VARTM epoxy resin nanocomposites in order to study the effect of the nanoclay organophilic modification on the epoxy matrix. The morphology of the dispersions was investigated through XRD and TEM analyses. The thermal stability of the nanocomposites was studied by means of HI-RES TG measurements and the influence of the nanoclay on the viscosity of the resin was investigated through rheological measurements. It was found that the nanoclay modification had no significant influence on the dispersion and on the thermal properties of the nanocomposites. Areas of exfoliated and intercalated morphology were observed. The viscosity of the resin furthermore did not exceed the critical value of the infusion process.     

Curing Kinetics Modeling of Epoxy Modified by Fully Vulcanized Elastomer Nanoparticles Using Rheometry Method

In this study, the curing kinetics of epoxy nanocomposites containing ultra-fine full-vulcanized acrylonitrile butadiene rubber nanoparticles (UFNBRP) at different concentrations of 0, 0.5, 1 and 1.5 wt.% was investigated. In addition, the effect of curing temperatures was studied based on the rheological method under isothermal conditions. The epoxy resin/UFNBRP nanocomposites were characterized via Fourier transform infrared spectroscopy (FTIR). FTIR analysis exhibited the successful preparation of epoxy resin/UFNBRP, due to the existence of the UFNBRP characteristic peaks in the final product spectrum. The morphological structure of the epoxy resin/UFNBRP nanocomposites was investigated by both field emission scanning electron microscopy (FESEM) and transmission electron microscopy (TEM) studies. The FESEM and TEM studies showed UFNBRP had a spherical structure and was well dispersed in epoxy resin. The chemorheological analysis showed that due to the interactions between UFNBRP and epoxy resin, by increasing UFNBRP concentration at a constant temperature (65, 70 and 75 °C), the curing rate decreases at the gel point. Furthermore, both the curing kinetics modeling and chemorheological analysis demonstrated that the incorporation of 0.5% UFNBRP in epoxy resin matrix reduces the activation energy. The curing kinetic of epoxy resin/UFNBRP nanocomposite was best fitted with the Sestak–Berggren autocatalytic model.     

金属纳米粒子在聚合物中的磁致排列──实验及分子动力学模拟

用磁场控制碳包镍纳米颗粒在环氧树脂中的排列,制备了具有优异电学性能的一维有序的纳米复合材料.在添加质量分数为3%-10%的镍纳米颗粒时,导电率提高了3个数量级,介电常数增大了2-3倍.对纳米颗粒的磁致排列进行了分子模拟,结果表明,偶极强相互作用是导致纳米粒子排列的主要原因,排列过程经历了聚合、成链和粗化等阶段,成链的时间尺度在秒数量级.模拟结构与实验观察结果基本一致.     

Study on intercalation and exfoliation behavior of organoclays in epoxy resin

Intercalation and exfoliation behavior of organoclays in epoxy resin has been studied through XRD and DSC. It was found that the organoclays were easily intercalated by epoxy oligomer to form a stable epoxy/clay intercalated hybrid. Under appropriate conditions the clays were able to be further exfoliated as the epoxy resin was cured; thus, a nanocomposite was obtained. It was also found that the exfoliating ability of the organoclays was basically determined by the nature of the clays and the curing agent used. The exfoliation mechanism is discussed in this paper. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 115–120, 2001     

A Comparison of Alternating Current and Direct Current Electrospray Ionization for Mass Spectrometry

A series of studies comparing the performance of alternating current electrospray ionization (AC ESI) mass spectrometry (MS) and direct current electrospray ionization (DC ESI) MS have been conducted, exploring the absolute signal intensity and signal-to-background ratios produced by both methods using caffeine and a model peptide as targets. Because the high-voltage AC signal was more susceptible to generating gas discharges, the operating voltage range of AC ESI was significantly smaller than that for DC ESI, such that the absolute signal intensities produced by DC ESI at peak voltages were one to two orders of magnitude greater than those for AC ESI. Using an electronegative nebulizing gas, sulfur hexafluoride (SF₆), instead of nitrogen (N₂) increased the operating range of AC ESI by ~50 %, but did not appreciably improve signal intensities. While DC ESI generated far greater signal intensities, both ionization methods produced comparable signal-to-background noise, with AC ESI spectra appearing qualitatively cleaner. A quantitative calibration analysis was performed for two analytes, caffeine and the peptide MRFA. AC ESI utilizing SF₆ outperforms all other techniques for the detection of MRFA, producing chromatographic limits of detection nearly one order of magnitude lower than that of DC ESI utilizing N₂, and one-half that of DC ESI utilizing SF₆. However, DC ESI outperforms AC ESI for the analysis of caffeine, indicating that improvements in spectral quality may benefit certain compounds or classes of compounds, on an individual basis.

Kinetics and mechanism of electrochemical oxygen reduction using Platinum/clay/Nafion catalyst layer for polymer electrolyte membrane fuel cells

This work demonstrates the use of amino functionalized Mg-phyllosilicate clay/Nafion nanocomposite film embedded with Pt nanoparticles (Pt/AC/N) for catalyzing oxygen reduction reaction (ORR) in sulphuric acid medium. Pt/AC/N nanocomposite films were surface characterized using transmission electron microscope. Cyclic and linear scan voltammetry studies were carried out under hydrodynamic conditions taking rotating-ring disc electrode (RRDE) as the working electrode. The effects of clay content, Pt mass loading, electrode rotation rate, and temperature on the ORR kinetics were studied. The Tafel slopes were found to vary between 118 and 126 mV dec⁻¹ indicating a good ORR kinetics. The exchange current density values calculated after mass transfer correction ranged from 5.8 × 10⁻⁷ to 2.4 × 10⁻⁶ A cm⁻². From the RRDE disc currents, Koutecky-Levich plots were constructed and the ORR mechanism was found to follow a four electron path with minimum H₂O₂ formation of ∼1.6%. The effect of temperature on ORR kinetics was found at 25, 40, and 50 °C. The energy of activation calculated to be 7.68 kJ mol⁻¹ and comparable to the standard Pt/C catalyzed ORR systems.     

Amine‐cured epoxy/clay nanocomposites. I. Processing and chemical characterization

The processing of nanocomposite materials composed of amine‐cured diglycidyl ether of bisphenol A (DGEBA) reinforced with organomontmorillonite clay is reported. A novel sample preparation scheme was used to process the modified clay in the glassy epoxy network, resulting in nanocomposites where the clay was both exfoliated and intercalated by the epoxy network. The processing scheme involves sonication of the constituent materials in a solvent, followed by solvent extraction to generate a composite with homogeneous dispersions of the nanoclay. Fourier transform infrared spectroscopy (FTIR) and Fourier transform (FT‐)Raman spectroscopy confirmed that the chemical structure of the epoxy network was not affected by the use of solvents in this processing scheme. The glass‐transition temperature, T_g, linearly increased with an increased weight ratio of the nanoclay. The microstructure of clay nanoplatelets in the composites was observed with transmission electron microscopy (TEM), wide‐angle X‐ray scattering (WAXS), and small‐angle X‐ray scattering (SAXS). It was found that the clay nanoplatelets were well‐dispersed, and were intercalated as well as exfoliated. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4384–4390, 2004     

Hydrothermal decomposition of brominated epoxy resin in waste printed circuit boards

Brominated flame retardant (BFR), which containing in printed circuit boards (WPCBs), brings a series of environmental and health problems. Hydrothermal technology was applied to decompose brominated epoxy resin in WPCBs at subcritical or supercritical water conditions. The brominated epoxy resin was decomposed into oil and the environmental influence of BFR was eliminated. The experiment was carried out in a 5.7 ml tube reactor and heated by a salt-bath. The variation of degradation rate of brominated epoxy resin with reaction temperature, time and additives were studied. The compositions of liquid products were analyzed by gas chromatography-mass spectrometry (GC-MS). When reaction temperature exceeded 300 °C, retention time stayed over 30 min and alkaline additive existed, more than 80% brominated epoxy resin could be mainly decomposed into phenol, which can be used as chemical material. Two different hydrothermal decomposition pathways were discussed according to the characterization of products. The results indicated that brominated epoxy resin in WPCBs could be handled effectively by hydrothermal decomposition.     

Intrinsically flame retardant epoxy resin - Fire performance and background - Part I

The flame retardant effect of newly synthesized phosphorus-containing reactive amine, which can be used both as crosslinking agent in epoxy resins and as a flame retardant, was investigated. The effect of montmorillonite and sepiolite additives on the fire induced degradation was compared to pristine epoxy resin. The effect of combining the organophosphorous amine with clay minerals was also studied. It could be concluded that the synthesized phosphorus-containing amine, TEDAP can substitute the traditional epoxy resin curing agents providing additionally excellent flame retardancy: the epoxy resins flame retarded this way reach 960 °C GWFI value, 33 LOI value and V-0 UL-94 rating - compared to the 550 °C GWFI value, 21 LOI value and “no rate” UL-94 classification of the reference epoxy resin. The peak of heat release was reduced to 1/10 compared to non-flame retarded resin, furthermore a shift in time was observed, which increases the time to escape in case of fire. The flame retardant performance can be further improved by incorporating clay additives: the LOI and the HRR results showed that the optimum of flame retardant effect of clay additives is around 1 mass% filler level in AH-16-TEDAP system. Applying a complex method for mechanical and structural characterization of the intumescent char it was determined that the flame retarded system forms significantly more and stronger char of better uniformity with smaller average bubble size. Incorporation of clay additives (owing to their bubble nucleating activity) results in further decrease in average bubble diameter.     

Synthesis and thermal behaviour of polyamide 6/bentonite/ammonium polyphosphate composites

In order to achieve acceptable levels of flame retardancy of polymers, phosphorus-based flame retardant (FR) additives at about 20-30% w/w are required which is too high for conventional synthetic fibres. To know whether more finely sized particles of conventional FRs with or without nanoclay are more effective at the same concentration, composites of PA6 with bentonite and ammonium polyphosphate (APP) have been prepared by melt processing in a twin-screw extruder. XRD peaks and TEM images of PA6/Org-bentonite composite show partially ordered intercalation and ordered exfoliation. Thermal analysis in He shows that thermal stability of PA6 nanocomposite has increased by 18 °C compared with pure PA6 during degradation after 425 °C but it has decreased by 100 °C on inclusion of APP in PA6/nanoclay composites. The char yield is increased by 20% in PA6/bentonite/APP composites. No effect on thermal stability or char yield is observed by reducing the particle size of APP.     

Novel flame retardancy effects of DOPO-POSS on epoxy resins

A series of flame retarded epoxy resins (EP) was prepared with a novel polyhedral oligomeric silsesquioxane containing 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO-POSS). The flame retardancy of these EPs was tested by the LOI, UL-94, which indicates that DOPO-POSS has meaningful effects on the flame retardancy of EP composites. 2.5 wt.% DOPO-POSS incorporation into epoxy resin (EP-2.5), results in a LOI value 30.2 and UL-94 V-1 (t₁ = 8 s and t₂ = 3 s) rating. Moreover, self-extinguishing effect through the pyrolytic gases spurt is observed in UL-94 test for the EP-2.5. The pyrolytic gases and thermal stability of epoxy resins with and without DOPO-POSS were detected by TGA-FTIR under air atmosphere. Releases of gaseous species are found to be similar for the pure EP and EP-2.5. The details of fire behaviour, such as TTI, HRR, p-HRR, TSR, SEA, COPR, CO₂PR, and TML, were tested by cone calorimeter. It is notable that 2.5 wt.% DOPO-POSS could make COPR and CO₂PR reach a maximum, which could explain the blowing-out extinguishing effect.     

Validation of experimental results for graphene oxide-epoxy polymer nanocomposite through computational analysis

The change in interfacial interaction behavior of epoxy resin nanocomposites with the incorporation of graphene oxide (GO) was explored experimentally and computationally. GO with different weight (wt) loading was incorporated in epoxy resin by a three-way dispersion method. GO formed mechanical interlocking with epoxy resin, thereby resulting in a remarkable enhancement in mechanical and thermo-mechanical properties of GO-epoxy nanocomposite. In 0.3 wt% GO-epoxy nanocomposites, improvement of 26.7% in flexural strength and 39.2% in flexural modulus was reported. Using dynamic mechanical analysis (DMA), thermomechanical analysis (TMA) and differential scanning calorimetry (DSC), glass transition temperature (T_g) of 182.7°C and maximum thermal stability was reported for 0.3% GO-epoxy nanocomposite. The effect of GO on cross-linking in GO-epoxy nanocomposite was analyzed by DSC and Raman spectroscopy. The X-ray photoelectron spectroscopy (XPS) study was utilized to determine the interfacial interaction, and further was verified by density functional theory (DFT). By experimental and computational study, H-bonding was observed to improve interfacial interaction in GO-epoxy nanocomposite.     

Microwave absorption properties and infrared emissivities of ordered mesoporous C-TiO2 nanocomposites with crystalline framework

Ordered mesoporous C-TiO₂ nanocomposites with crystalline framework were prepared by the evaporation-induced triconstituent co-assembly method. The products were characterized by XRD, TEM, N₂ adsorption-desorption and TG. Their microwave absorption properties were investigated by mixing the product and epoxy resin. It is found that the peak with minimum reflection loss value moves to lower frequencies and the ordered mesoporous C-TiO₂ nanocomposite possesses an excellent microwave absorbing property with the maximum reflection loss of −25.4 dB and the bandwidth lower than −10 dB is 6.6 GHz. The attenuation of microwave can be attributed to dielectric loss and their absorption mechanism is discussed in detail. The mesoporous C-TiO₂ nanocomposites also exhibit a lower infrared emissivity in the wavelength from 8 to 14 μm than that of TiO₂-free powder.     

Effect of nanoclay and macroinitiator on the kinetics of atom transfer radical homo- and copolymerization of styrene and methyl methacrylate initiated with CCl3-terminated poly (vinyl acetate) macroinitiator

Effect of nanoclay on the kinetics of atom transfer radical bulk homo- and copolymerization of styrene (St) and methyl methacrylate (MMA) initiated with CCl₃-terminated poly (vinyl acetate) macroinitiator at 90 °C was investigated. CuCl/PMDETA was used as a catalyst system. Results showed that nanoclay significantly enhances the homopolymerization rate of MMA. It was attributed to the activated conjugated CC bond of MMA monomer via interaction between the carbonyl group of MMA monomer and the hydroxyl moiety (AlOH) of nanoclay as well as to the effect of nanoclay on the dynamic equilibrium between the active (macro)radicals and dormant species. Homopolymerization rate of St (a noncoordinative monomer with nanoclay) decreased slightly in the presence of nanoclay. It could be explained by inserting of a portion of macroinitiator into the clay galleries, where no sufficient St monomer exists due to the low compatibility or interaction of St monomer with nanoclay to react with the macroinitiator. Controlled/living characteristic of all the reactions were confirmed by GPC results. More reliable reactivity ratios of the St and MMA in the presence of nanoclay were calculated by using the cumulative average copolymer composition at the moderate to high conversion to be r_St = 0.290 ± 0.082, r_MMA = 0.443 ± 0.093 (extended Kelen-Tudos method) and r_St = 0.293 ± 0.071, r_MMA = 0.447 ± 0.080 (Mao-Huglin method). Results indicated that the rate of incorporation of MMA comonomer into the copolymer increases in the presence of nanoclay, verifying the existence of interaction between the carbonyl group of MMA comonomer and the hydroxyl moiety of nanoclay. It was found that in the presence of nanoclay, tendency of the random copolymerization of St and MMA toward an alternating copolymerization increases.     

Integration of block copolymer-wrapped single-wall carbon nanotubes into a trifunctional epoxy resin. Influence on thermal performance

Novel nanocomposite materials were prepared by incorporating block copolymer-wrapped single-wall carbon nanotubes (SWCNTs) into a trifunctional epoxy resin. The work was focused on the study of the influence of the SWCNTs and the block copolymer based on ethylene oxide and propylene oxide, Pluronic F68, on the thermal and thermo-oxidative cleavage reactions of the resin. A nanocomposite sample containing 2 wt% Pluronic-wrapped SWCNTs was prepared and its behaviour compared with that of Pluronic/epoxy and SWCNT/epoxy composites. Their thermal performance in both oxidative and inert atmospheres was evaluated by different techniques including thermogravimetric analysis (TGA), mass spectrometry and infrared spectroscopy. A kinetic study of the TGA data in both atmospheres based on the Vyazovkin’s advanced isoconversional method showed differences in the activation energies. Infrared spectroscopy of residues extracted at various steps during dynamic heating indicated a common degradation mechanism for all samples, and improved thermo-oxidative performance in the nanocomposite containing Pluronic-wrapped SWCNTs.     

Metal compound-enhanced flame retardancy of intumescent epoxy resins containing ammonium polyphosphate

A series of intumescent flame-retardant epoxy resins (IFR-EPs) were prepared only by adding a 5 wt% total loading of ammonium polyphosphate (APP) and metal compounds. All the samples could achieve V-0 rating and did not generate dripping during UL-94 testing. The limiting oxygen index (LOI) values of the samples with 4.83 wt% APP and 0.17 wt% CoSA increase from 27.1 to 29.4, compared with epoxy resin containing 5 wt% APP. The samples also showed excellent water resistance of flame retardancy in 30 °C and 70 °C water for 168 h. The LOI results show that the composition of metal compounds (metal ions and ligands/anions) and the mass ratios of APP to metal compounds affect the flame retardancy of the samples. TG results indicate that the catalytic effect of CoSA on the decomposition of both APP and the epoxy resins containing APP is better than that of CuSAO. The fire behavior of epoxy resin and epoxy resins containing APP with/without CoSA were investigated by cone calorimeter. Cone calorimeter parameters of the samples such as HRR, THR, TSP and COP indicate that the addition of APP and CoSA improves the fire safety of epoxy resin significantly, and CoSA shows an obvious catalytic effect.     

Nanoclay modified silica phenolic composites: mechanical properties and thermal response under simulated atmospheric re‐entry conditions

Ablative nanocomposites based on nanoclay‐dispersed addition curable propargylated phenolic novolac (ACPR) resin, reinforced with chopped silica fiber, were investigated for their thermal response behavior under simulated heat flux conditions corresponding to typical atmospheric re‐entry conditions. Organically modified nanoclay (Cloisite 30B) was incorporated to different extents (1–10%) in the ACPR resin matrix containing silica fiber to form the composite. The composites displayed optimum mechanical properties at around 3 wt% of nanoclay loading. The resultant composites were evaluated for their ablative characteristics as well as mechanical, thermal and thermo‐physical properties. The reinforcing effect of nanoclay was established and correlated to the composition. The mechanical properties of the composites and its pyrolysed product improved at moderate nanoclay incorporation. Plasma arc jet studies revealed that front wall temperature is lowered by 20°C and that at backwall by 10–13°C for the 3 wt% nanoclay‐incorporated composites due to impedance by nanoclay for the heat conduction. Nanoclay diminished the coefficient of thermal expansion by almost 50% and also reduced the flammability of the composites. The trend in mechanical properties was correlated to the microstructural morphology of the composites. The nanomodification conferred better strength to the pyrolysed composites. Copyright © 2014 John Wiley & Sons, Ltd.