The corrosion behaviour of polypyrrole coating synthesized in phenylphosphonic acid solution

Electrochemical synthesis of polypyrrole (PPy) film was achieved on mild steel (MS), in monomer containing 0.1 M phenylphosphonic acid solution. The synthesis was carried out using cyclic voltammetry technique. It was found that the electrode surface could only become completely passive, after a few successive cycles in solution of 0.1 M pyrrole + 0.1 M phenylphosphonic acid. Then, the thickness of polymer film was increased with help of successive cycles in a relatively narrower potential range. The corrosion performance of polymer coating was investigated in 3.5% NaCl solution, using electrochemical impedance spectroscopy (EIS) and anodic polarization curves. It was shown that the coating had high stability and low permeability, under such aggressive conditions. The EIS results also showed that the coating exhibited important anodic protection behaviour on mild steel. The percent protection efficiency value (E%) was found to be 98.4% and the percent total porosity value (P%) was determined to be 0.752%, after 96 h exposure time to corrosive solution.     

Electrochemical synthesis of polythiophene on nickel coated mild steel and corrosion performance

Electrochemical polymerization of polythiophene (PTh) was investigated on nickel coated mild steel (MS) electrode, in LiClO₄ containing acetonitrile medium (ACN-LiClO₄). Nickel layer (1 μm thick) was deposited galvanostatically, from a proper bath solution. Then, the synthesis of PTh film was achieved in 0.1 M thiophene containing ACN-LiClO₄, by using cyclic voltammetry technique. The corrosion performances of nickel coated samples with and without polymer top coats were investigated in 3.5% NaCl solution, by using electrochemical impedance spectroscopy (EIS) and anodic polarization curves. The nickel coating behaved like a physical barrier and provided some protection to MS against corrosion. But its barrier property diminished significantly with time and failed to protect MS. It was shown that PTh top coat improved the barrier efficiency remarkably, and excellent protection efficiency was obtained against MS corrosion, for considerable exposure time in such aggressive environment.     

Corrosion protection by sonoelectrodeposited organic films on zinc coated steel

A variety of coatings based on electrosynthesized polypyrrole were deposited on zinc coated steel in presence or absence of ultrasound, and studied in terms of corrosion protection. Cr III and Cr VI commercial passivation were used as references. Depth profiling showed a homogeneous deposit for Cr III, while SEM imaging revealed good surface homogeneity for Cr VI layers. These chromium-based passivations ensured good protection against corrosion. Polypyrrole (PPy) was also electrochemically deposited on zinc coated steel with and without high frequency ultrasound irradiation in aqueous sodium tartrate-molybdate solution. Such PPy coatings act as a physical barrier against corrosive species. PPy electrosynthesized in silent conditions exhibits similar properties to Cr VI passivation with respect to corrosion protection. Ultrasound leads to more compact and more homogeneous surface structures for PPy, as well as to more homogeneous distribution of doping molybdate anions within the film. Far better corrosion protection is exhibited for such sonicated films.     

水性丙烯酸聚氨酯涂料中反应性缓蚀剂掺入及其耐蚀性能

利用磷酸和双酚A环氧树脂反应得到功能性缓蚀剂羟基环氧磷酸酯(HEP). 将其添加到水性羟基丙烯酸树脂中,再与水性异氰酸酯固化剂交联,制备了水性羟基环氧磷酸酯/丙烯酸聚氨酯复合涂层(HEP-APU). 由于磷酸酯基团可以与金属基体发生反应,在金属表面形成一层磷化膜,极大的提升了金属的抗闪蚀能力. 利用电化学阻抗谱和极化曲线研究HEP-APU复合涂层对Q235碳钢在3.5wt% NaCl溶液中耐蚀性能. 结果表明,HEP-APU涂料对Q235碳钢具有优越的钝化和耐腐性能,且当HEP在水性丙烯酸聚氨酯涂料中质量分数为0.5%时,所得到的复合涂层的防腐性能最佳.     

High performance corrosion resistant polyaniline/alkyd ecofriendly coatings

The growing environmental concerns have led to the formulation of new coating strategies by employing inherently conductive polymers (ICPs) as a key component in order to eliminate the toxic heavy metals from protective coatings. Also, the renewable resources are given increasing priority within chemical industry and the energy community. Emphasis is therefore, processing of polymers from renewable resources which show advantages when compared with petrochemical raw materials and are regarded as an ideal raw material. The present work reports the investigations on the corrosion-resistance performance of soya oil alkyd, containing nano polyaniline (PANI) against mild steel (MS). The corrosion-protective performance was evaluated in terms of physico-mechanical properties, corrosion rate, open circuit potential measurements (OCP) and scanning electron microscopy (SEM) studies. The performance was compared to the reported PANI coatings.     

Sonochemical approach for synthesis of zinc oxide-poly methyl methacrylate hybrid nanoparticles and its application in corrosion inhibition

Hybrid nanoparticles (HNPs) with zinc oxide and polymethyl metha acrylate (inorganic/ polymer) were synthesized through the exploitation of ultrasound approach. The synthesized HNPs were further characterized employing transmission electron microscopy and x-ray diffraction. ZnO-PMMA based HNPs exhibit excellent protection properties to mild steel from corrosion when gets exposed to acidic condition. Electrochemical impendence spectroscopy (EIS) analysis was accomplished to evaluate the corrosion inhibition performance of MS panel coated with 2 wt% or 4 wt% of HNPs and its comparison with bare panel and that of loaded with only standard epoxy coating., Tafel plot and Nyquist plot analysis depicted that the corrosion current density (I_corr) decreases from 16.7 A/m² for bare material to 0.103 A/m² for 4% coating of HNPs. Applied potential (E_corr) values shifted from negative to positive side. These results were further supported by qualitative analysis. The images taken over a period of time indicated the increase in lifetime of MS panel from 2 to 3 days for bare panel to 10 days for HNPs coated panel, showing that ZnO-PMMA HNPs have potential application in metal protection from corrosion by forming a passive layer.     

An electroactive co-polymer as corrosion inhibitor for steel in sulphuric acid medium

The corrosion behavior of mild steel in sulphuric acid solution containing various concentrations of a co-polymer formed between maleic anhydride and N-vinyl-2-pyrrolidone (VPMA) was investigated using weight-loss, polarization and electrochemical impedance techniques. The polymer acts as an effective corrosion inhibitor for steel in sulphuric acid medium. The inhibition process is attributed to the formation of an adsorbed film of co-polymer on the metal surface which protects the metal against corrosion. Scanning electron microscopy (SEM) studies of the metal surfaces confirmed the existence of an adsorbed film. The adsorption followed the Langmuir isotherm. The protection efficiency increased with increase in inhibitor concentration and decreased with increase in temperature and acid concentration. The thermodynamic functions of the adsorption and dissolution processes were evaluated.     

Studies on adhesion characteristics and corrosion behaviour of vinyltriethoxysilane/epoxy coating protective system on aluminium

The corrosion stability of vinyltriethoxysilane/epoxy coating protective system on aluminium is strongly related to the strength of bonds forming at the metal/organic coating interface. This article is a study of adhesion, composition, electrochemical and transport properties of epoxy coatings electrodeposited on bare aluminium and aluminium pretreated by vinyltriethoxysilane (VTES) during exposure to 3% NaCl. The VTES film was deposited on aluminium surface from 2% vinyltriethoxysilane solution during 30 s. From the values of adhesion strength (pull-off test), time dependence of pore resistance and coating capacitance of epoxy coating (impedance measurements) and diffusion coefficient of water through epoxy coating (gravimetric liquid sorption measurements), the influence of VTES sublayer on the corrosion stability of the electrodeposited epoxy coating was shown.The work discusses the role of the VTES pretreatment in the enhanced adhesion and corrosion stability of epoxy cataphoretic coating. The electrochemical results showed that the aluminium pretreatment by VTES film improved barrier properties of epoxy coating (greater pore resistance and lower coating capacitance). The lower value of diffusion coefficient of water through epoxy coating indicates the lower porosity, while the smaller adhesion reduction points to better adhesion of epoxy coating on aluminium pretreated by VTES film. The composition of the deposited coatings investigated by XPS enabled the clarification of the bonding mechanism.     

Electrochemical synthesis and characterization of polyaniline-coated PEMFC metal bipolar plates with improved corrosion resistance

This article reported the electrochemical deposition of polyaniline (PANI) on 316-L stainless steel (316LSS) to improve the anti-corrosion performance as PEMFC metal bipolar plates. The results indicate that PANI can increase the corrosion potential of 316LSS by more than 410.57 mV and effectively decrease the corrosion current density by four orders of magnitude in comparison with the uncoated 316LSS. The experimental results showed that the PANI increased the open-circuit potential of the steel by about 140 mV. The polarization current value of PANI-coated 316LSS reduced to 2.3 × 10^?7 A/cm² under the PEMFC cathode working condition. During exposure for 12 h, Nyquist plots of PANI-coated 316LSS did not change substantially. This indicates that the PANI coating was an effective barrier against the inward penetration of corrosive species.     

Enhanced corrosion resistance of mild steel in normal sulfuric acid medium by 2,5-bis(n-thienyl)-1,3,4-thiadiazoles: Electrochemical, X-ray photoelectron spectroscopy and theoretical studies

The inhibitive action of some thiadiazole derivatives, namely 2,5-bis(2-thienyl)-1,3,4-thiadiazole (2-TTH) and 2,5-bis(3-thienyl)-1,3,4-thiadiazole (3-TTH) against the corrosion of mild steel in 0.5 M H₂SO₄ solution has been investigated using weight loss measurements, Tafel polarisation and electrochemical impedance spectroscopy (EIS) techniques. The experimental results obtained revealed that these compounds inhibited the steel corrosion in acid solution. The protection efficiency increased with increasing inhibitors concentration and the ability of the molecule to adsorb on the steel surface was dependent on the position of the sulphur atom on the thienyl substituent. Inhibition efficiency values obtained from various methods employed were in reasonable agreement. Potentiodynamic polarisation studies clearly showed that 2-TTH and 3-TTH acted as mixed inhibitors. Adsorption of these inhibitors on steel surface obeyed to Langmuir adsorption isotherm. X-ray photoelectron spectroscopy and the thermodynamic data of adsorption showed that inhibition of steel corrosion in normal sulphuric solution by n-TTH is due to the formation of a chemisorbed film on the steel surface. Molecular modelling was used to gain some insight, about structural and electronic effects in relation to the inhibiting efficiencies.     

Enhanced corrosion resistance of mild steel in molar hydrochloric acid solution by 1,4-bis(2-pyridyl)-5H-pyridazino[4,5-b]indole: Electrochemical, theoretical and XPS studies

The inhibition effect of the new pyridazine derivative, namely 1,4-bis(2-pyridyl)-5H-pyridazino[4,5-b]indole (PPI) against mild steel corrosion in 1 M HCl solutions was evaluated using weigh loss and electrochemical techniques (potentiodynamic polarisation curves and impedance spectroscopy). The experimental results suggest that PPI is a good corrosion inhibitor and the inhibition efficiency increased with the increase of PPI concentration, while the adsorption followed the Langmuir isotherm. X-ray photoelectron spectroscopy (XPS) and theoretical calculation of electronic density were carried out to establish the mechanism of corrosion inhibition of mild steel with PPI in 1 M HCl medium. The inhibition action of this compound was, assumed to occur via adsorption on the steel surface through the active centres contained of the molecule. The corrosion inhibition is due to the formation of a chemisorbed film on the steel surface.     

介孔二氧化硅基导电聚合物复合材料热导率的实验研究

本文首先制备并表征了介孔二氧化硅SBA-15、 填充导电聚合物的复合材料PANI/SBA-15和复合材料PPy/SBA-15, 并建立双流计实验台开展了材料压片情况下的热导率研究. 在测量得到复合材料热导率的基础上, 引入当量孔径, 结合测量孔径对 PANI/SBA-15和PPy/SBA-15复合材料热导率随填充量的变化进行了定性分析. 分析表明: PANI/SBA-15和PPy/SBA-15复合材料的热导率比基材SBA-15的热导率大得多; 在相同的测量孔径和当量孔径情况下, PANI/SBA-15复合材料的热导率比PPy/SBA-15复合材料的热导率大; 导电聚合物填充到复合材料孔道内和孔道外都有助于热导率的提高, 填充到孔道内比填充到孔道外对热导率提高的贡献更大.     

Volatile corrosion inhibitor film formation on carbon steel surface and its inhibition effect on the atmospheric corrosion of carbon steel

A novel volatile corrosion inhibitor (VCI), bis-piperidiniummethyl-urea (BPMU), was developed for temporary protection of carbon steel. Its vapor corrosion inhibition property was evaluated under simulated operational conditions. Electrochemical impedance spectroscopy was applied to study the inhibition effect of BPMU on the corrosion of carbon steel with a thin stimulated atmospheric corrosion water layers. Adsorption of BPMU on carbon steel surfaces was investigated by atomic force microscopy (AFM) and X-ray photoelectron spectroscopy (XPS). The results indicate that BPMU can form a protective film on the metal surface, which protects the metal against further corrosion. The structure of the protective film was suggested as one BPMU molecule chelated with one Fe atom to form a complex with two hexa-rings.     

Inhibitive action of <Emphasis Type="Italic">Clematis gouriana</Emphasis> extract on the corrosion of mild steel in acidic medium

The inhibitive action of Clematis gouriana (CG) on mild steel (MS) corrosion in 1.0 M HCl solution was studied. Inhibition efficiency of CG was carried out by using various weight loss methods, potentiodynamic polarisation, and electrochemical impedance spectroscopy. Inhibition efficiencies of up to 95.70% for CG can be obtained. Adsorption of CG on the MS surface was found to obey the Langmuir adsorption isotherm. Free energy of adsorption calculated from the temperature studies revealed the possibility of both chemisorptions and physisorption. The adsorbed film on the MS surface containing the CG inhibitor was also characterized by Fourier transform infrared spectroscopy (FTIR) and scanning electron microscope and energy-dispersive spectrum. The possible active ingredient responsible for the anticorrosion effect is identified as aporphine alkaloid which is isolated and screened for the anticorrosion effect using electrochemical studies. The possible mode of corrosion inhibition of aporphine alkaloid is also derived using FTIR studies.     

Synthesis and Characterization of Waterborne Epoxy–Acrylic Corrosion-Resistant Coatings

Waterborne acrylate (AC) and epoxy–acrylate (EAC), and the ether of melamine formaldehyde (EM) as cross-linker, were synthesized. The structures of AC and EAC were characterized by Fourier transform infrared spectroscopy (FTIR) and proton nuclear magnetic resonance (¹H NMR) spectroscopy. Their anticorrosive EM-cured AC and EAC coatings (referred to here as AC/EM and EAC/EM, respectively) were applied on mild steel strips and their properties were evaluated by physicomechanical and corrosion resistance tests, thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). The coating system EAC/EM exhibited superior performance in all aspects of physicomechanical performance, corrosion resistance, and thermal stability when compared with AC/EM.     

A smart coating established with encapsulation of Zinc Molybdate centred nanocontainer for active corrosion protection of mild steel: release kinetics of corrosion inhibitor

In the current work smart coating of corrosion inhibitive nanocontainer was developed based on the encapsulation of ultrasonically synthesized Zinc Molybdate (ZM) nanoparticles. The ZM nanoparticles were doped ultrasonically with the layers of Myristic acid (MA), Polyaniline layer (PANI), benzotriazole layer and polyacrylic acid layer respectively to prepare layer by layer assembled nanocontainer. Results of XRD, PSD, FTIR, zeta potential and TEM analysis proves the successful formation of the layered structure of ZM nanocontainer particles. The release rate of benzotriazole at various experimental pH values was estimated using UV–vis spectroscopy. Different semi-empirical models were examined to predict the release mechanism of the benzotriazole. The corrosion inhibitive performance of ZM nanocontainers has been evaluated by incorporating 1wt % ZM nanocontainer in the epoxy based coating formulations and assessing by DC polarization measurement and Bode plots. The results from corrosion potential and Bode plots suggest the successful use of ZM nanocontainer in the multifunctional anticorrosion coating formulations.     

Synthesis, characterization, and corrosion protection properties of poly(N-(methacryloyloxymethyl) benzotriazole-co-methyl methacrylate) on mild steel

The copolymers from different feed ratios of N-(methacryloyloxymethyl) benzotriazole (MMBT) and methyl methacrylate (MMA) has been synthesised using free radical solution polymerization technique and characterized using FT-IR and ¹³C NMR spectroscopy. The thermal stability of the polymers was studied using theremogravimetrtic analysis (TGA). The corrosion behaviors of mild steel specimens dip coated with different composition of copolymers have been evaluated by potentiodynamic polarization and electrochemical impedance spectroscopic (EIS) method. These electrochemical properties were observed in 0.1 M HCl medium. The polarization and impedance measurements showed different corrosion protection efficiency with change in composition of the copolymers. It was found that the corrosion protection properties are owing to the barrier effect of the polymer layer covered on the mild steel surfaces. However, it was observed that the copolymer obtained from 1:1 mole ratio of MMBT and MMA exhibited better protection efficiency than other combinations.     

Effect of deformation on the electrochemical behavior of hot-dip galvanized steel sheets

The main purpose of employing pre-coated steel sheets is to minimize corrosion of steel. However, coatings can be severely affected by forming processes. In the forming processes, due to the different modes of deformation, the strain levels are different and so can affect the properties of the coatings to a varying degree. Special attention has to be paid to the influence of deformation conditions on the performance of the coating, as regards protection against corrosion. The adhesion of the coating must remain good, and the surface should not be damaged during forming. Therefore, it is necessary to study the behavior of its corrosion resistance against the deformation.In this work, effect of strain path on the corrosion behavior of hot-dip galvanized steel sheets has been studied. Corrosion behavior of hot-dip galvanized steel sheets at various strain levels has been evaluated under four different strain paths namely, biaxial, plane strain, uniaxial (drawing) and tensile modes. The sheets were deformed by a limiting dome height test (LDH) set-up. A correlation between the degree of deformation and the loss in extent of corrosion protection offered by the coating has been established by carrying out electrochemical studies such as potentiodynamic polarization and impedance spectroscopy (EIS) in 3.5% NaCl solution. The present study shows that increase in deformation increases the extent of delamination of the coating for all the modes of deformation. The severity of deformation on delamination, however, has been found to vary in the order of, tensile < uniaxial < plane < biaxial.     

Corrosion Evaluation of Very Rapid High-Current Vacuum Arc Coatings

The corrosion resistance of Al alloy, Ni, and stainless steel coatings deposited on 1010 steel sample anodes using pulsed high-current vacuum arcs was investigated as a function of the arc parameters. Coating thicknesses of up to 30 ?m were obtained from a sequence of six 70-ms pulses, indicating effective coating rates of up to 72 ?m/s. The thicker coatings, and the best corrosion protection, were obtained at higher currents (600-900 A) and short gaps (3 mm). The coatings were generally well bonded to the substrate. The composition of the coatings was approximately that of the source electrode. With optimal arc parameters, all three coating materials gave full corrosion protection during a 5-h salt-spray test, and Al and Ni coatings showed no signs of corrosion after a 48-h test.     

2-Mercaptobenzothiazole doped chitosan/11-alkanethiolate acid composite coating: Dual function for copper protection

Chitosan (CS) hydrogel loaded with the well-known corrosion inhibitor 2-mercaptobenzothiazole (MBT) has been introduced into a composite coating to improve copper protection. This composite coating, which has both anticorrosion and antibacterial properties, was fabricated onto the surface of copper by combining a simple self-assembled monolayer technique with a sol-gel method. The anti-corrosion ability of the coating in 3.5 wt.% NaCl solution was investigated by electrochemical methods including potentiodynamic polarization and electrochemical impedance spectroscopy. The protection efficiency of the coating is 97.70%, calculated on the basis of the corrosion current density. The stability and integrity of the composite coating were evaluated by field emission scanning electron microscopy (FESEM) and energy dispersive spectrometry (EDS). The FESEM and EDS results suggest that the composite coating endows the copper substrate with antibacterial properties, as untreated bare copper underwent microbiologically influenced corrosion in the presence of sulphate reducing bacteria (SRB). This antibacterial feature was further confirmed by the SRB culture method. In a 3.5% NaCl solution and highly corrosive SRB culture media, the as-prepared CS based composite coating gave corrosion protection by exhibiting better barrier effects against the attack of aggressive environments.