Displacement washing of soda rapeseed pulp

The paper deals with the displacement washing of unbleached pulp cooked from rapeseed straw by soda pulping under laboratory conditions. Pulp fibres were characterised by their average length, as well as by effective specific volume and surface. Using the step function input change method, the washing breakthrough curves measured for alkali lignin as a tracer were described by the dispersed plug flow model containing a dimensionless criterion, the Péclet number. Besides the wash yield, the dispersion coefficient as well as the mean residence time and space time were evaluated. Preliminary results obtained for soda rapeseed pulp were compared with those for kraft hardwood (beech) and softwood (spruce, pine) pulps published earlier. The wash yield measured for soda pulp was found to be lower than that for hardwood and softwood pulps which manifested lower hydraulic resistance. The presence of silique valves in rapeseed straw resulted in lower mean residence time of lignin removed from the pulp bed in comparison with pulp manufactured from stalks only.     

Analytical pyrolysis study of biodelignification of cloned Eucalyptus globulus (EG) clone and Pinus pinaster Aiton kraft pulp and residual lignins

This study centred on the analysis of lignin in situ of cloned eucalypt and pine kraft pulps. Trametes versicolor laccase-violuric acid system (LMS) delignifications were performed on a softwood (Pinus pinaster) and a hardwood (Eucalyptus globulus) conventional kraft pulp with an initial kappa number of 34.5 and 15.5, respectively. The LMS treated pulps were then subjected to alkaline extraction stages (E). The kappa number data show that LMS is effective at biodelignifying both softwood and hardwood kraft pulps. However, under the conditions employed in this study, a greater level of biodelignification was obtained with LMS E. globulus (hardwood) than with LMS P. pinaster (softwood), but the amount of lignin removed was higher for the softwood pulp. The original milled wood samples, kraft pulps, biodelignified kraft pulps, and isolated residual lignin and milled wood lignins from the two wood samples have been characterized by pyrolysis-gas chromatography/mass spectrometry. The analysis of the pyrograms indicates that the lignin compositions of the two wood species and corresponding pulps are very different, as expected; however, the knowledge of the chemical mechanisms of delignification is very limited and requires additional work. Analytical pyrolysis is one the few degradative methods for the analysis of biopolymers that has shown a sufficient degree of success.     

Displacement washing of pulp with urea solutions

Two basic mechanisms of displacement washing of pulp fibres were investigated. Experiments were carried out in a laboratory washing cell that simulated a single stage of displacement washing. The step-change method has been employed in investigation of alkali lignin profile in outlet stream of washing effluents. The addition of urea to wash water resulted in a decrease of the liquid layer immobilized on the fibre surface. It had a positive effect on the washing efficiency expressed in terms of the void local efficiency. Presented at the 33rd International Conference of the Slovak Society of Chemical Engineering, Tatranské Matliare, 22–26 May 2006.     

Adsorption of a Trichoderma reesei endoglucanase and cellobiohydrolase onto bleached Kraft fibres

Cellulases can be used to modify pulp fibres. For the development of biotechnical applications, a better understanding of the adsorption of cellulases onto commercial wood fibres is needed. In this work, the adsorption behaviour of purified CBH I and EG II on bleached Kraft fibres was investigated. Three variables were studied with respect to their effect on adsorption: fibre type (hardwood or softwood), fibre history (never-dried or once-dried), and ionic strength. The results showed that fibre history had the largest influence on the extent of adsorption of each enzyme. The effect of ionic strength was shown to be dependent on the enzyme and fibre type. At high ionic strength, CBH I exhibited a higher affinity for both once-dried and never-dried fibres at low enzyme concentrations; however, salt was shown to decrease the extent of adsorption at higher enzyme dosages. In contrast, salt increased the maximum adsorption of EG II, most notably on the once-dried hardwood fibres. Fibre type was also shown to affect adsorption behaviour. CBH I had a higher affinity for softwood fibres than for hardwood fibres at low enzyme concentrations. The maximum adsorption of EG II onto once-dried softwood fibres increased by 80% compared to the once-dried hardwood fibres. Interestingly, this did not correlate to in creased fibre hydrolysis. This revised version was published online in August 2006 with corrections to the Cover Date.     

Surface characterization of unbleached kraft pulps by means of ESCA

The effect of digestion conditions (amount of effective alkali, digestion time) on the surface compositions of unbleached softwood (Pinus sylvestris) kraft pulp has been investigated by electron spectroscopy for chemical analysis (ESCA). The quantities monitored were the angular dependence of the total O/C ratio, the relative amounts of carbons in different states of oxidation and the adsorption of Al and Ca ions to the carboxyl groups in the surface. Examination of the angular dependence of ESCA intensities shows that the concentration of alkyl carbon is high in a very thin surface layer and that it decreases linearly with decreasing kappa number. The concentration of alkyl carbon is decreased by extraction of the fibres with dichloromethane, but the amount remaining in the surface after extraction still decreases linearly with decreasing kappa number (i.e. it decreases with increasing digestion time). It is suggested that the observed enrichment of alkyl carbon in the outermost surface layers most probably is due to reprecipitation of lignin. In pulp that has not been extracted, there is also strong enrichment of extractives in the surface. This amount increases with increasing effective alkali but is relatively independent of digestion time. ESCA analysis of the Al and Ca bound to the carboxyl groups shows that the amount depends on digestion time; the results are consistent with the notion that the reprecipitated lignin contains carboxyl groups.     

Precipitation of lignin and extractives on kraft pulp: effect on surface chemistry, surface morphology and paper strength

The effect of pH on the formation of precipitates (lignin, extractives and metals) on kraft pulp surfaces was examined by electron spectroscopy for chemical analysis, time-of-flight secondary ion mass spectrometry and atomic force microscopy (AFM). A softwood kraft pulp slurry from an oxygen delignification stage was diluted to 3% consistency with water or an acidic Z filtrate. After heating to 70 °C the pH was lowered from 11 to 2–5, using sulphuric acid. Lignin and extractives precipitated at pH values below 6, and their amounts increased with decreasing pH. Most of the precipitated lignin was found on the pulp surface after sheet forming, whereas the main part of the precipitated extractives could be easily washed away with water. The layer of precipitated lignin was apparently thicker than the layer of extractives. AFM showed the precipitated material as a granular phase. Neither surface morphology nor surface coverage depended on the addition of Z filtrate. The amount of metals ID the pulp and on the pulp surface decreased when pH was lowered to 2. More metals, such as Ca and Mg, were detected ID the pulps as well as on the sheet surfaces when the pulp was diluted with Z filtrate. Strength and bonding properties of the pulp sheets were slightly impaired by the precipitated material. Acidification appears to be the main reason for the precipitation of both lignin and extractives on the pulp surfaces. This should be taken into account when filtrates are recycled ID the bleaching or washing of pulps.     

The role of stilbenes in bleaching and colour stability of mechanical pulps. I. The reaction of lignin model stilbenes with alkali and oxygen

The reactions of lignin model hydroxystilbenes and TMP with alkaline hydrogen peroxide and with alkali and oxygen have been studied to determine the susceptibility of stilbenes, to oxidative degradation. Oxygen in the presence of alkali readily destroys lignin model stilbenes via cleavage of the olefinic double bond. The stilbene must contain a ring hydroxyl substituent for the reaction to occur. The reaction is fastest if the stilbenes havep,p′-dihydroxyl substituents. Stilbenes of the type likely to be attached to the lignin in pulps have only one hydroxyl group and are more stable. Hydrogen peroxide, by itself, is unreactive with stilbenes but the presence of oxygen as a peroxide decomposition product should limit the accumulation of stilbenes during alkaline peroxide bleaching of mechanical pulps. Alkaline peroxide bleaching of mechanical pulps under a pressurised atmosphere of oxygen gas leads to a slight increase in brightness and brightness stability. Guaiacyl-substituted stilbenes are more stable to alkali and oxygen than are syringyl-substituted stilbenes. This may partially explain why it is easier to bleach hardwood than softwood mechanical pulps.     

Chemically extracted nanocellulose from sisal fibres by a simple and industrially relevant process

A novel type of acetylated cellulose nanofibre (CNF) was extracted successfully from sisal fibres using chemical methods. Initially, a strong alkali treatment was used to swell the fibres, followed by a bleaching step to remove the residual lignin and finally an acetylation step to reduce the impact of the intermolecular hydrogen bonds in the nanocellulose. The result of this sequence of up-scalable chemical treatments was a pulp consisting mainly of micro-sized fibres, which allowed simpler handling through filtration and purification steps and permitted the isolation of an intermediate product with a high solids content. An aqueous dispersion of CNF could be obtained directly from this intermediate pulp by simple magnetic stirring. As a proof of concept, the dispersion was used directly for preparing a highly translucent CNF film, illustrating that there are no large aggregates in the prepared CNF dispersion. Finally, CNF films with alkali extracts were also prepared, resulting in flatter films with an increased mass yield and improved mechanical strength.     

Manufacturing of Fluff Pulp Using Different Pulp Sources and Bentonite on an Industrial Scale for Absorbent Hygienic Products

In this study, for the first time, a composite fluff pulp was produced based on the combination of softwood (i.e., long-length fiber), hardwood (i.e., short-length fiber), non-wooden pulps (i.e., bagasse) and bentonite, with specific amounts to be used in hygienic pads (e.g., baby diapers and sanitary napkins). After the defibration process, the manufactured fluff pulp was placed as an absorbent mass in diapers and sanitary napkins. Therefore, tests related to the fluff pulp, such as grammage, thickness, density, ash content, humidity percentage, pH and brightness, tests related to the manufactured baby diapers, such as absorption capacity, retention rate, retention capacity, absorption time and rewet, and tests related to the sanitary napkin, such as absorption capacity and rewet, were performed according to the related standards. The results demonstrated that increasing the amount of bagasse pulp led to increasing the ash content, pH and density of fluff pulp and decreasing the brightness. The addition of bentonite as a filler also increased ash content and pH of fluff pulp. The results also demonstrated that increasing of bagasse pulp up to 30% in combination with softwood pulp led to increasing absorption capacity, retention rate, retention capacity, absorption time and rewet of baby diapers and of sanitary napkins.     

Structural analysis of photodegraded wood by means of FTIR spectroscopy

We report on the detailed analysis of chemical modifications and structural changes in the cellulose and lignin of Populus tremula (a hardwood) and Buxus sempervirens (a softwood), as a result of photodegradation in a Xenon test chamber. The results obtained by means of FTIR spectroscopy indicate that lignin is the most sensitive component to the degradation process for both woods examined. On a structural level, the virtual elimination of the amorphous cellulose was observed for both types of wood. The crystallised cellulose I component, which accounts for the whole crystalline phase, undergoes minor structural changes, this effect being more important in the case of Populus tremula that was less degraded than Buxus Sempervirens.     

Analysis of precipitated lignin on kraft pulp fibers using atomic force microscopy

A method is presented which enables analysis of lignin precipitated on the surface of kraft pulp fibers. As experimental input, high-resolution atomic force microscopy phase images of the fiber surfaces have been recorded in tapping mode. A digital image analysis procedure—based on the watershed algorithm—is applied to distinguish between cellulose fibrils and the precipitated lignin. In this way, size distributions for the diameter of lignin precipitates on pulp fiber surfaces can be obtained. In an initial application of the method, three softwood kraft pulps were analyzed: a black liquor cook with a very high content of precipitated lignin, a bleached pulp where nearly no precipitated lignin is visible and an unbleached industrial pulp. The proposed method is suggested as an appropriate tool to investigate the kinetics of lignin precipitation and the structure of lignin precipitates in pulping and bleaching.     

Thermogravimetric analysis of wood, holocellulose, and lignin from five wood species

Thermogravimetry has been widely applied to the study of wood and cellulose materials. There is a general agreement that decomposition of hemicellulose, cellulose, and ligning take place in a relatively narrow range of temperature, partially overlapping. There is no a definitive demonstration of which thermal feature corresponds to each component. In this study, three hardwood and two softwood species were considered: Castannea sativa, Eucaliptus globulus, Quercus robur, Pinus pinaster, and Pinus sylvestris. Thermogravimetric analysis of wood powder, ethanol-extracted wood, holocellulose, and lignin, obtained from those species revealed some important differences between hardwood and softwood holocelluloses and an important role of the ethanol-extractives, which explain the different behavior observed in both kinds of wood. FTIR spectra obtained from the evolved gases helped to clarify some degradation steps.     

Investigating the kinetics of the adsorption process of polyamideamine on cellulose

The kinetic dependences have been investigated of the adsorption process of polyamideamine on monocarboxyl cellulose, bleached sulphate cellulose pulp of softwood and bleached sulphite cellulose pulp of hardwood. It has been found that the process kinetics can be described by means of the Elovich-Tyomkin exponential kinetic equation; the influence of the entropy factors plays a decisive role in changing the process speed; the activation energy is of the order of 6.5–8.0 kJ/mol.     

Production of microfibrillated cellulose from unbleached kraft pulp of Kenaf and Scotch Pine and its effect on the properties of hardwood kraft: microfibrillated cellulose paper

This work investigated the effect of using Kenaf bast fibre kraft pulps compared to Scotch Pine kraft pulps for producing microfibrillated cellulose (MFC) and its employment for improving mechanical and physical properties of handsheets made from unbleached kraft hardwood pulp. It was shown that MFC based on Kenaf fibres can be produced at higher consistencies [>5 % (w/w)] compared to when Scotch Pine is employed [≈2 % (w/w)] as raw material. The possibility of using a higher consistency when processing Kenaf is beneficial for the processing in microfluidizers. The rheological properties of the products were shown to be consistent with what is known for MFC-based systems. The studies indicate that the mechanical properties of handsheets from unbleached kraft hardwood pulp can be improved by replacing part of the unbleached kraft hardwood pulp fibres with either unbleached kraft Kenaf pulp or unbleached Scotch Pine kraft pulp. However, the same levels of improvements were obtained when using only a small amount [≈6 % (w/w)] of MFC based on Kenaf or Scotch Pine, when introduced into the system either as a dry strength additive or by coating pre-made handsheets. Finally, it was shown that the incorporation of MFC in handsheets decreases the air-permeability; this effect became amplified when the MFC was applied as a coating onto the handsheets.     

Structure of cellulose and microcrystalline cellulose from various wood species, cotton and flax studied by X-ray scattering

The structure of microcrystalline cellulose (MCC) made by mild acid hydrolysis from cotton linter, flax fibres and sulphite or kraft cooked wood pulp was studied and compared with the structure of the starting materials. Crystallinities and the length and the width of the cellulose crystallites were determined by wide-angle X-ray scattering and the packing and the cross-sectional shape of the microfibrils were determined by small-angle X-ray scattering. The morphological differences were studied by scanning electron microscopy. A model for the changes in microfibrillar structure between native materials, pulp and MCC samples was proposed. The results indicated that from softwood or hardwood pulp, flax cellulose and cotton linter MCC with very similar nanostructures were obtained with small changes in reaction conditions. The crystallinity of MCC samples was 54–65%. The width and the length of the cellulose crystallites increased when MCC was made. For example, between cotton and cotton MCC the width increased from 7.1 nm to 8.8 nm and the length increased from 17.7 nm to 30.4 nm. However, the longest crystallites were found in native spruce wood (35–36 nm).     

Measurement of the flexibility of wet cellulose fibres using atomic force microscopy

Flexibility and modulus of elasticity data for two types of wet cellulose fibres using a direct force–displacement method by means of AFM are reported for never dried wet fibres immersed in water. The flexibilities for the bleached softwood kraft pulp (BSW) fibres are in the range of 4–38 × 10¹² N^?1 m^?2 while the flexibilities for the thermomechanical pulp (TMP) fibres are about one order of magnitude lower. For BSW the modulus of elasticity ranges from 1 to 12 MPa and for TMP between 15–190 MPa. These data are lower than most other available pulp fibre data and comparable to a soft rubber band. Reasons for the difference can be that our measurements with a direct method were performed using never dried fibres immersed in water while other groups have employed indirect methods using pulp with different treatments.     

Efficient total halogen-free photochemical bleaching of kraft pulps using alkaline hydrogen peroxide

Total halogen-free bleaching of kraft pulps was conducted by an oxidative photochemical process at room temperature using alkaline hydrogen peroxide. Selection of an appropriate wavelength of light was crucial for effective bleaching and avoiding degradation of cellulose. The wavelength of the light has to be selected so that the light is absorbed only by the colored compounds in the pulps and not by the bleaching reagents or the pulp itself. When a long-wavelength black-light fluorescent lamp was used in combination with aqueous hydrogen peroxide solution at pH 11, the bleaching efficiency for hardwood and softwood kraft pulps reached the same level as that obtained by conventional two-stage elemental chlorine-free processes.     

Reinforced absorbent material: a cellulosic composite of TEMPO-oxidized MFC and CTMP fibres

This research aims to develop new materials based on renewable resources that can fulfill the functions necessary in the absorption core of a disposable diaper. Absorbent foam was recently produced from softwood kraft pulp by TEMPO oxidation, disintegration and freeze drying. In this study, the TEMPO-oxidized MFC was mixed with pulp fibres, thus forming a cellulosic composite, in an attempt to improve the mechanical stability of the freeze-dried absorbent material. The fibres were added in different amounts and the freeze-dried materials were evaluated for their absorption and retention properties. The results of this study suggest that the composite material has a better mechanical stability than the absorbent foam without fibres. It was shown that using spruce CTMP fibres in the composite resulted in better absorption and retention capacities than in a composite with softwood kraft pulp fibres. The higher stiffness of the CTMP fibres is a probable explanation for this difference. For the composite material with CTMP fibres, liquid porosimetry showed that pore size distribution was more or less retained when put under load. Furthermore, it was seen that the retention properties reached a maximum around 85 % CTMP fibres and 15 % TEMPO-oxidized MFC. In the centrifuge retention test, the retention of the TEMPO-oxidized MFC in the composite material reached about the same capacity as conventional superabsorbent polymers.     

Elucidation of lignin structure by quantitative 2D NMR

Quick quantitative HSQC (QQ‐HSQC) was applied to quantitative evaluation of different inter‐unit linkages in an array of milled softwood and hardwood and technical lignins by using the guaiacyl C2 and syringyl C2–C6 signals as internal standards. The results were found to be highly reproducible and comparable with earlier literature reports. The advantage of QQ‐HSQC NMR analysis of lignin is contemporary detection and quantification of lignin inter‐unit linkages with a direct, non‐destructive method requiring short acquisition times.     

Direct analysis of lignin and lignin-like components from softwood kraft pulp by Py-GC/MS techniques

Analytical pyrolysis combined with gas chromatography/mass spectrometry was used to analyse the structure and quantity of aromatic components, mainly guaiacyl and hydroxyphenyl derivatives, directly from chemical pulps. The quantity of aromatic degradation products was determined using a new external calibration method. The external standard was analyzed similarly to the pulp sample, and the combined area of the degradation products formed, normalized to the sample amount, was used for calibration. The method was sensitive enough to detect aromatics from fully bleached softwood pulps at a concentration level of 0.4 wt.%.The effect of bleaching on lignin structures in softwood pulps was studied by following the changes in guaiacyl-type degradation product distribution. The residual lignin structures that had been modified during cooking were removed during the course of bleaching. The residual lignin in fully bleached pulps therefore was found to bear features characteristic of native lignin in addition to increased oxidation. A striking enrichment of hydroxyphenyl-type aromatic pyrolysis products was observed during bleaching. It is suggested that they are derived not only from lignin but also from other pulp components.