Synthesis and characterization of monodisperse porous polymer particles

Monodisperse porous polymer particles in the size range of 10 μm in diameter were prepared via seeded emulsion polymerization. Linear polymer (polystyrene seed) or a mixture of linear polymer and solvent or nonsolvent were used as inert diluents. The pore diameters of these porous polymer particles were on the order of 1000 Å with pore volumes up to 0.9 mL/g and specific surface areas up to 200 m²/g. The physical features of the porous polymer particles depended on the diluent type and the crosslinker content, as well as the molecular weight of polymer seed particles. By varying the molecular weight of the linear polymer, monodisperse porous polymer particles with different pore size distribution could be synthesized. Polymer seed with a low degree of crosslinking instead of linear polymer could also be used to prepare monodisperse porous polymer particles with smaller pore volume and pore size.     

Monodisperse porous polymer particles: Formation of the porous structure

Monodisperse porous styrene-divinylbenzene copolymer particles were prepared via seeded emulsion polymerization using a mixture of linear polymer (polystyrene seed) and non-solvent as inert diluent. Experimental evidence was presented to describe the mechanism of formation of porous polymer particles during the copolymerization and solvent extraction stages, in which porosity was a consequence of phase separation in the presence of diluents. Pore structure formation was investigated by changes in copolymerization kinetics, gel content, crosslinking density, particle morphology, surface area, pore volume, and pore size distribution. The process of copolymerization was presented, based on the concepts of production, agglomeration, and fixation of the interior gel microspheres of polymer particles. A portion of linear polymer used as diluent was found to participate in the network structure while the porous matrix was built-up. The influence of the removal of the linear polymer from the matrix pores during the solvent extraction process on the porous structure was also discussed.     

Cagelike polymer microspheres with hollow core/porous shell structures

Submicron‐scaled cagelike polymer microspheres with hollow core/porous shell were synthesized by self‐assembling of sulfonated polystyrene (PS) latex particles at monomer droplets interface. The swelling of the PS latex particles by the oil phase provided a driving force to develop the hollow core. The latex particles also served as porogen that would disengage automatically during polymerization. Influential factors that control the morphology of the microspheres, including the reserving time of emulsions, polymerization rate, and the Hildebrand solubility parameter and polarity of the oil phase, were studied. A variety of monomers were polymerized into microspheres with hollow core/porous shell structure and microspheres with different diameters and pore sizes were obtained. The polymer microspheres were characterized by scanning electron microscopy, transmission electron microscopy, optical microscopy, and Fourier transform infrared spectroscopy. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 933–941, 2007     

Fine control of the porous structure and chromatographic properties of monodisperse macroporous poly(styrene-co-divinylbenzene) beads prepared using polymer porogens

The porous structure of monodisperse macroporous beads can be controlled by using soluble polymers with well-defined structural characteristics as part of the porogenic mixture. In general, the use of linear polystyrene as a porogen in the preparation of poly (styrene-co-divinylbenzene) beads shifts the pore size distribution towards larger pores. While a direct correlation between pore size and molecular weight of the porogen has been established, the chemical composition of the polymer porogen has no effect on the porous and chromatographic properties of the beads. These findings suggest that the average molar volume of the porogenic system is important while the miscibility of the polymer porogen with the crosslinked polymer that is formed is of little relevance. © 1994 John Wiley & Sons, Inc.     

Polymerizable Molecular Silsesquioxane Cage Armored Hybrid Microcapsules with In Situ Shell Functionalization

We prepared core–shell polymer–silsesquioxane hybrid microcapsules from cage‐like methacryloxypropyl silsesquioxanes (CMSQs) and styrene (St). The presence of CMSQ can moderately reduce the interfacial tension between St and water and help to emulsify the monomer prior to polymerization. Dynamic light scattering (DLS) and TEM analysis demonstrated that uniform core–shell latex particles were achieved. The polymer latex particles were subsequently transformed into well‐defined hollow nanospheres by removing the polystyrene (PS) core with 1:1 ethanol/cyclohexane. High‐resolution TEM and nitrogen adsorption–desorption analysis showed that the final nanospheres possessed hollow cavities and had porous shells; the pore size was approximately 2–3 nm. The nanospheres exhibited large surface areas (up to 486 m² g^?1) and preferential adsorption, and they demonstrated the highest reported methylene blue adsorption capacity (95.1 mg g^?1). Moreover, the uniform distribution of the methacryloyl moiety on the hollow nanospheres endowed them with more potential properties. These results could provide a new benchmark for preparing hollow microspheres by a facile one‐step template‐free method for various applications.     

Reversible Addition Fragmentation Chain Transfer Mediated Dispersion Polymerization of Styrene

Polystyrene microspheres have been synthesized by the reversible addition-fragmentation chain transfer (RAFT) mediated dispersion polymerization in an alcoholic media in the presence of poly(N-vinylpyrrolidone) as stabilizer and 2,2′-azobisisobutyronitrile as a conventional radical initiator. In order to obtain monodisperse polystyrene particles with controlled architecture, the post–addition of RAFT agent was employed to replace the weak point from the pre-addition of RAFT. The feature of preaddition and postaddition of RAFT agent was studied on the polymerization kinetics, particle size and its distribution and on the particle stability. The living polymerization behavior as well as the particle stability was observed only in the postaddition of RAFT. The effects of different concentration on the postaddition of RAFT agent were investigated in terms of molecular weight, molecular weight distribution, particle size and its distribution. The final polydispersity index (PDI) value, particle size and the stability of the dispersion system were found to be greatly influenced by the RAFT agent. This result showed that the postaddition of RAFT agent in the dispersion polymerization not only controls the molecular weight and PDI but also produces stable monodisperse polymer particles.     

单分散、大粒径聚苯乙烯微球的制备

以聚乙烯基吡咯烷酮为分散剂、偶氮二异丁腈为引发剂、醇／水混合物为分散介质进行了苯乙烯的分散聚合，讨论了初始单体浓度、分散剂用量、引发剂浓度、分散介质组成和反应温度等反应条件对所得聚合物颗粒直径和直径分布的影响．通过大量的试验，筛选出了较为理想的分散聚合的条件及配方，制备出了粒径为４８μｍ的单分散聚苯乙烯微球．然后，以分散聚合所制得的聚合物颗粒为种子，用动力学溶胀法制成了粒径增大近四倍的单分散、大粒径聚苯乙烯微球，并讨论了滴水速度和补加分散剂对溶胀的影响     

分散聚合与水热处理相结合制备单分散聚苯乙烯微球的研究

将分散聚合与水热处理相结合,以聚乙烯醇为稳定剂,以乙醇和水为分散介质,三羟甲基丙烷三丙烯酸酯为交联剂,一步法成功制备得到不同粒径的单分散交联聚苯乙烯微球.以乙醇/水的比例为50/50的反应体系为基础,研究了聚乙烯醇类型和含量,有机相含量,引发剂浓度,以及水热釜填充量等对所制备的微球形貌的影响,发现聚乙烯醇类稳定剂的分子量的降低和含量的增多倾向于生成黏连的微球;在有交联剂的条件下,不含稳定剂的体系仍能够得到单分散的交联PS微球;有机相含量的增加会导致微球呈现多分散性;而体系中引发剂的含量和反应液在水热釜中的填充量对微球的形貌影响不大.进一步针对水热法的特点分析探讨了一步法成功制备单分散的交联聚苯乙烯微球的原因及其机理.     

Grafted Polymeric Microspheres: A Synthetic Approach to Structurally Well-Defined Brush Polymers

Abstract

A simple method for the surface grafting of crosslinked polystyrene latex particles of narrow size distribution as core is described. Amino groups were generated on the surface of these microspheres by a two-step process of nitration and subsequent reduction. Polyethylene glycol chain of desired molecular weight was covalently linked to the surface amino group using diiso-cyanate-coupling reaction. The method is appropriate for designing brush polymers.

     

交联聚苯乙烯型多孔吸附剂的中孔性质研究

采用77K温度下的氮气吸附方法,测定了经悬浮聚合制备的不同交联度的交联聚苯乙烯多孔吸附剂的吸附/脱附等温线.根据BET吸附模型计算了比表面,由吸附量计算了总的孔体积,由孔体积和比表面计算出平均孔径,并依据脱附等温线采用BJH方法计算孔径分布.结果表明,交联度对交联聚苯乙烯多孔吸附剂的孔结构均具有显著影响.随着交联聚苯乙烯多孔吸附剂的交联度升高,其孔径变小,比表面增大,而且低交联度吸附剂的中孔接近圆柱形,高交联吸附剂的中孔形状接近“墨水瓶”形.显然,交联度对孔性质的影响与孔结构在交联聚苯乙烯多孔吸附剂制备和后处理过程中的稳定性密切相关.交联度低时,初期形成的小孔不能保持稳定,在后续聚合及后处理过程中合并为大孔,结果造成低交联吸附剂大孔径、低比表面的现象.通过对孔径分布的研究,揭示了不同吸附剂在中孔范围内的孔特征,并对其形成机制进行了分析.     

Carbon dioxide emulsion assisted loading of polymer microspheres toward sustained release materials

An organic solvent-free method for encapsulating progesterone at high loadings within micron-sized inert latex polymer beads is reported. This approach makes use of a polymeric surfactant to emulsify carbon dioxide into an aqueous latex suspension. In this way, preformed approximately 4 microm polystyrene (PS) microparticles surface-grafted with poly(N-vinylpyrrolidone) (PVP) were plasticized and swollen followed by rapid partitioning of progesterone into the polymer matrix. The as-prepared polystyrene beads incorporated over 10% progesterone by weight while maintaining their initial size and morphological uniformity. Dissolution experiments were also carried out to obtain the release profile of progesterone entrapped within the PVP/PS particles.     

PREPARATION OF MONODISPERSE POLYSTYRENE PARTICLES BY RADIATION-INDUCED DISPERSION POLYMERIZATION

Monodisperse microspheres of polystyrene with diameters in the size range I -2.2(μm) were prepared by the radiation-induced dispersion polymerization. The polystyrene microspheres by radiation-induced in the presence of co- solvent (DMSO-H₂) was investigated as functions of various factors such as irradiation time, irradiation dose rate, the amount of water and on or not stirring et al. The number of the nuclei produced in the early stage of the polymerization was found to be constant during the remainder of the polymerization. The nuclei grow to be monodisperse polymer particles without aggregation under appropriate conditions, This is attributed to the low mobility of the growing polymer particles.     

Anionic dispersion polymerization of styrene. I. Investigation of parameters for preparation of uniform micron-size polystyrene particles with narrow molecular weight distribution

Anionic dispersion polymerization in a hexane medium has been applied to the synthesis of monodisperse polystyrene particles in the size range of 1.41–6.16 μm, and having narrow molecular weight distributions M_w/M_n of 1.02–1.28. sec-Butyllithium was used as the initiator. Polystyrene-block-polybutadiene diblock copolymer containing 23% polystyrene block, (i.e., Stereon 730A) with a molecular weight of 147,000 g/mol and a polydispersity of 1.05, was found to be a suitable steric stabilizer for the preparation of micron-size polystyrene particles with narrow size distribution. Tetrahydrofuran (THF) was used as a promoter for obtaining narrow molecular weight distributions. However, this study revealed that the addition of small amounts of THF as promoter broadened the particle size distribution. High solids content polystyrene dispersions were also prepared without using any promoter by both batch and/or multi-addition monomer processes. © 1996 John Wiley & Sons, Inc.     

Monodisperse chloromethyl-functionalized macroporous polymer particles by seeded polymerization in aqueous media

This study presents a method to produce monodisperse chloromethyl-functionalized macroporous poly(styrene-co-divinylbenzene) polymer particles by seeded polymerization in aqueous media. We observed that the molecular structure of polystyrene seed particles, the composition of the secondary monomer mixtures, and the type of solvents were very important factors that determine the morphology and porosity of the final particles. This study proposes that the molecular chemistry of polystyrene seed polymers, increasing molecular weight or crosslinking, is another factor that can control the porosity of the final particles. Also, the selection of a poor solvent was effective in forming the larger surface area. In this study, it was confirmed that the chloromethyl groups introduced on the surface of porous particles were quantified chemically and their effective incorporation had a close relationship with the surface area.     

Influence of the seed polymer on the chromatographic properties of size monodisperse polymeric separation media prepared by a multi-step swelling and polymerization method

Monodisperse polymer particle-based separation media were prepared by a multi-step swelling and polymerization method with two pairs of monomers and two porogenic solvents. Their chromatographic properties were compared to those of beads prepared by a corresponding suspension polymerization method without the use of seed polymer to ascertain the influence of the seed polymer on their porous structures. A large change in porous structure was observed when the swollen particle consisting of monomers and porogenic solvents contained at least one good solvent for the polystyrene seed polymer, allowing it to remain in the polymerizing medium. In contrast, when the polystyrene seed particle was excluded from the swollen oil droplets, due to its poor solubility in the monomers and the porogenic solvents, there was no difference in the chromatographic properties such as pore volume, pore size, pore size distribution, or retention selectivity between the multi-step swelling and polymerization method and the suspension polymerization method. Since the only difference between the multi-step swelling and polymerization method and the suspension method is the use of the seed polymer, it appears that a very small amount (< 1% v/v) of seed polymers in the enlarged swollen droplets plays an important role as a porogen and affects the porous structure as well as the chromatographic properties of the monodisperse polymer particle-based separation media. © 1993 John Wiley & Sons, Inc.     

Synthesis of porous poly(styrene-co-acrylic acid) microspheres through one-step soap-free emulsion polymerization: whys and wherefores

Synthesis of porous poly(styrene-co-acrylic acid) (PS-co-PAA) microspheres through one-step soap-free emulsion polymerization is reported. Various porous PS-co-PAA microspheres with the particle size ranging from 150 to 240 nm and with the pore size ranging from 4 to 25 nm are fabricated. The porous structure of the microspheres is confirmed by the transmission electron microscopy measurement and Brunauer-Emmett-Teller (BET) analysis. The reason for synthesis of the porous PS-co-PAA microspheres is discussed, and the phase separation between the encapsulated hydrophilic poly(acrylic acid) segment and the hydrophobic polystyrene domain within the PS-co-PAA microspheres is ascribed to the pore formation. The present synthesis of the porous PS-co-PAA microspheres is anticipated to be a new and convenient way to fabricate porous polymeric particles.     

Synthesis of monodisperse polystyrene microspheres by dispersion polymerization using sodium polyaspartate

We prepared monodisperse polystyrene microspheres by dispersion polymerization using sodium polyaspartate (PAspNa) as a dispersion stabilizer in an ethanol/water medium. The influence of reaction parameters, i.e., the volume fraction of ethanol in the medium, stabilizer concentration, and the monomer concentration, on the average diameter of the prepared polystyrene microspheres and its distribution were investigated. Polystyrene microspheres were successfully prepared, and the average diameter of the prepared monodisperse polystyrene microspheres was controlled by adjusting the reaction parameters. The zeta potential of the microspheres and the time course of conversion, the particle diameter and its distribution, and particle numbers were also examined. It was found that PAspNa as a dispersion stabilizer provides an environmentally benign process for the preparation of monodisperse polymer microspheres by dispersion polymerization.     

Porous monodisperse poly(divinylbenzene) microspheres by precipitation polymerization

The precipitation polymerization of commercial divinylbenzene in acetonitrile containing up to 40 vol. % toluene or other cosolvents is shown to produce novel porous monodisperse poly(divinylbenzene) microspheres. These microspheres have diameters between 4 and 7 μm, total pore volumes of up to 0.52 cm³/g, and surface areas of up to 800 m²/g. As no surfactant nor stabilizer was used in the preparation of these particles, their surfaces are free of any such residues. The particles were slurry-packed into stainless steel columns for size exclusion chromatography evaluation, and the results show an exclusion limit at molecular weights of 500 g/mol. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 1543–1551, 1998     

单分散大粒径聚合物微球的合成及应用

单分散，大粒径聚合物微球是近２０年来开发的一类球形高分子粒子，在标准计量、情报信息、化学化工、医学免疫及生物化学等许多领域里有着广阔的应用前景，其合成和应用在高分子科学领域里已成为人们致力于研究和开发的热门课题。