蓖麻油基巯烯基紫外光固化胶粘剂的研制与性能研究

以异佛尔酮二异氰酸酯(IPDI)、蓖麻油(CO)、丙烯酸羟丙酯(HPA)为原料,采用熔融缩聚法合成出端丙烯酸酯基预聚体;同时以CO和3-巯基丙酸(3-MPA)为原料采用酯化反应合成出端巯基光引发单体。将端不饱和双键聚氨酯丙烯酸酯预聚体与所制备巯基丙酸酯按一定比例复合,加入光引发剂,在紫外光照射下,预聚体中双键与光引发单体中巯基发生巯基-烯点击反应,制得聚氨酯丙烯酸酯固化膜。采用核磁共振氢谱(1 HNMR)、红外光谱(FT-IR)、热重分析(TG)和光量热系统(Photo-DSC)等手段对合成预聚体、巯基丙酸酯及固化膜结构和性能进行了分析表征。结果表明:在紫外光辐照下,预聚体中不饱和双键与巯基化合物中巯基间发生了自由基加成反应,固化时间在60s以内,且所制备UV固化膜具有良好的机械性能和热稳定性。     

水性可紫外光固化的硫代聚氨酯分散体的制备

本文利用巯基-点击化学制备了一系列水性可光固化的硫代聚氨酯分散体,即通过连续的巯基-异氰酸酯和巯基-迈克尔加成反应分别合成硫代聚氨酯和聚硫醚：首先,二异氰酸酯与过量的二元硫醇反应生成端基为巯基的硫代聚氨酯低聚物,然后与合成的二丙烯酸酯单甲基丙烯酸酯进行巯基-迈克尔加成反应,得到侧基为甲基丙烯酸酯的硫代聚氨酯树脂,最后,巯基乙酸与端基上的丙烯酸酯反应,提供树脂的亲水基团。将树脂分散在水中后,得到半透明的可光固化硫代聚氨酯分散体。树脂的主链上含有硫醚键,可以有效克服氧阻聚效应,得到较高的转化率;侧基上带有很多可光聚合的甲基丙烯酸酯基团,光聚合后固化膜的交联密度非常高,因而也具有较高的玻璃化转变温度。     

丁腈羟平均官能度对固化反应及固化物性能的影响

以过氧化氢为引发剂,加入巯基乙醇或丙烯酸羟乙酯,合成了四种不同官能度的端羟基丁二烯-丙烯腈共聚物。以异佛尔酮二异氰酸酯为固化剂,N,N'-二羟丙基苯胺为链延伸剂,制得一系列多嵌段聚氨酯弹性体,研究了平均官能度对固化反应速度及固化物力学性能、动态力学性能、热性能和耐油性能的影响规律。     

多官能团单体对超支化聚酰胺酯光固动力学及其固化膜热性能的影响

以1,1,1-三羟甲基丙烷为核,4-N,N-（2-羟乙基）-4-酮丁酸为单体,按照 一定比例,合成理论上第二代羟端基超支化聚酰胺酯,再与丙烯酰氯反应获得丙烯 酸化超支化聚酰胺酯预聚物（HAPAE-2-A）,它在光引发剂存在下经紫外光辐照可 以快速固化成膜。根据~1H NMR 谱测定所得产物的反应程度为85%。采用凝胶渗透 色谱和气相渗透法测定所得产物的分子量分布和数均分子量分别为2.16和1620 g/mol,与其理论分子量相比,其反应程度为89%,从而估算产物实际端基丙烯酸 酯双键数为10左右。采用光-差热分析仪研究HAPAE-2-A的反应动力学,发现当体系 中加入多官能团单体,如三羟甲基丙烷三丙烯酸酯、己二醇二丙烯酸酯和乙氧基一 缩二乙二醇丙烯酸酯时,多官能团单体的官能度及含量会对体系的最大光聚合反应 速率和不饱和双键的反应程度产生较大的影响。通过动态力学热性能测试发现 HAPAE-2-A光固化膜的玻璃态转化温度随多官能团单体的加入而提高。     

含巯基MTQ树脂的合成及对丙烯酸酯体系光固化性能的影响

以六甲基二硅氧烷、γ-巯丙基三乙氧基硅烷（KH-580）和正硅酸乙酯为原料,在酸性条件下通过水解共聚反应合成了含巯基MTQ树脂（SH-MTQ）。通过傅里叶红外光谱、核磁共振氢谱（¹HNMR）、凝胶渗透色谱和热重,对所合成的树脂进行了表征和分析。以1-羟基环己基苯基甲酮（184）为光引发剂,考察了含巯基MTQ树脂对三丙二醇二丙烯酸酯（TPGDA）光固化过程和材料性能的影响,发现含巯基MTQ树脂的加入使得TPGDA的光固化速率和双键转化率有所提高,并且固化膜硬度、热稳定性、透过率和接触角等材料性能也有所提高。     

A2和B3型单体缩聚合成超支化偶氮聚氨酯研究

通过双官能度异氰酸酯基单体MDI(A2)与三官能度羟基偶氮单体(B3)的缩聚反应,得到了超支化偶氮聚氨酯,利用核磁共振、热分析、紫外-可见光谱、红外光谱、GPC等方法对其结构和性能等进行了详细表征.该聚合物在干涉的p偏振Ar+激光照射下,可得到周期性规则的正弦波形表面起伏光栅.     

“可点击”丙烯酸酯聚合物的合成及其巯-炔光交联研究

通过丙烯酰氯和1-乙炔基1-环己醇的酯化反应,制备了乙炔基功能化的丙烯酸酯功能单体1-乙炔基环己基丙烯酯(ECA)。以该单体与丙烯酸甲酯(MA)进行自由基聚合反应,合成了乙炔基功能化均聚物(PECA)和共聚物(PMA-co-PECA),用1 HNMR、FT-IR、GPC等对其结构进行了表征。结果表明:在自由基聚合过程中,ECA中的乙炔基得以保留,所得到的乙炔基功能化聚合物可溶于普通有机溶剂,如氯仿、二甲基亚砜、四氢呋喃、丙酮等。实时红外跟踪了PMA-co-PECA与三羟甲基丙烷三巯基丙酸酯经光引发的巯-炔反应,得到交联的聚合物网络,凝胶分数大于90%,表明聚合物链上保留的乙炔基与巯基的加成反应有较高的活性,可以通过硫醇-炔点击反应实现快速功能化。     

巯基/(甲基)丙烯酸(甲基)烯丙酯光固化特性

通过对羧酸盐法改进后合成同时含有高活性的丙烯酸酯型C=C和低自由基活性的烯丙基型C=C的烯类单体(甲基)丙烯酸(甲基)烯丙酯,以实现(甲基)丙烯酸酯类紫外光固化与巯/烯光聚合结合在二元体系中;并以1173为光引发剂,利用实时红外(RT-IR)跟踪此类烯烃与三羟甲基丙烷三(3-巯基丙酸酯)(TMMP)光固化过程,探究烯烃结构、光强和引发剂用量对含有两类碳碳双键的烯类单体与巯基化合物二元体系的光固化行为的影响.研究发现,这类二元巯-烯光聚合反应中均有(甲基)丙烯酸酯双键的反应活性最大,(甲基)烯丙基次之,巯基的反应活性最小;甲基取代在烯烃的不同C=C上,对巯-烯光固化特性影响不同,甲基取代在烯丙基C=C上比甲基取代在丙烯酸基C=C上对巯-烯光固化行为影响更大;巯基最终转化率随甲基取代基数目增多而减少;丙烯酸甲基烯丙酯体系中两类双键(丙烯酸型/甲基烯丙基型)反应活性几乎相同且均具有高的转化率.     

光/潮气双重固化聚氨酯涂层的制备及性能研究

以甲苯-2,4-二异氰酸酯(TDI)和二乙醇胺(DEOA)为原料一步法合成了超支化聚氨酯,对其改性制备了光固化超支化聚氨酯丙烯酸酯(HPUA)和一系列双重固化(UV/潮气)超支化聚氨酯丙烯酸酯(DHPUA),使用傅立叶红外光谱(FT-IR)、核磁共振氢谱(1H-NMR)和碳谱(13C-NMR)以及凝胶色谱(GPC)对其分子结构进行了表征.并以其为预聚物制备光固化涂层,通过对双重固化涂层的表面形貌、热性能和物理性能的研究,结果表明,超支化双重固化涂层经过潮气固化后,涂层表面的粗糙度随着树脂中硅氧烷端基的含量的增加先下降后上升;超支化双重固化涂层的物理性能和热稳定性都随着树脂中硅氧烷端基的含量的增加而提升.     

紫外光固化聚氨酯丙烯酸酯树脂的流变行为

合成了一系列紫外光因化聚氨酯丙烯酸酯聚合物,研究了分子量、原料配比、反应方式、含水量、溶剂等对其流变行为的影响。实验表明,控制剂聚物分子量,干燥原料,以ＨＥＡ先与异氰酸酯反应的加料方式合成的树脂,流动性较好。在此基础上合成了较好流动性和光固化性能的蓖麻油紫外光固化树脂。     

Synthesis of a Novel UV Curable Aqueous Dispersion Polyurethane PDHA-PEDA-PU and the Properties of Cured Film

Because of the merits in environmental protection and lower energy consumption, ultraviolet (UV) curable coatings have been gained more and more attention and speedy development in the past decades. UV curable waterborne polyurethane has been employed pop…     

硫醇-烯/炔点击化学合成功能聚合物材料

点击化学具有反应条件温和、产率高、速率快、产物容易分离以及高度选择性等优点,成为国内外研究的热点之一。硫醇-烯/炔光化学反应作为新型高效的点击反应近年来备受关注,通过这种方法制备高性能及功能性聚合物材料也是新材料领域的前沿研究内容。本文综述了近年来硫醇-烯/炔点击化学在功能聚合物材料合成中的研究成果,详细介绍了硫醇-烯/炔点击化学的特点、优势及其反应机理,重点归纳了利用硫醇-烯/炔点击化学合成线型、超支化、交联等分子结构的功能聚合物材料的研究进展,并对由这种方法合成功能聚合物的单体特点、反应路线及产物应用进行了阐述,最后对硫醇-烯/炔点击化学的进一步应用前景做了展望。     

巯基-烯点击化学

点击化学自2001年由Sharpless提出后,由于其高效、可靠、高选择性的特点迅速成为药物和高分子材料合成的新方法。随着对点击化学研究的深入,其反应类型在不断增多,应用范围也在不断扩大。自由基或亲核试剂引发的巯基-烯反应作为其中一种新型的点击反应具有点击化学的所有特性。本文从点击化学的概念、特征和类型出发,重点介绍了巯基-烯反应的机理和在合成功能聚合物、制备拓扑结构高分子、表面修饰以及生物药物等方面的应用,并对巯基-烯反应的最新研究成果进行综述,最后展望了巯基-烯的点击化学的发展前景。     

Renewable epoxidized cardanol‐based acrylate as a reactive diluent for UV‐curable resins

A novel kind of biobased monomer, epoxidized cardanol‐based acrylate (ECA), was successfully synthesized from cardanol via acrylation and epoxidization. The chemical structure was confirmed by Fourier transform infrared spectroscopy and proton nuclear magnetic resonance. Then, the ECA was employed to produce UV‐curable films and coatings copolymerized with castor oil‐based polyurethane acrylate. Compared to coatings from petroleum‐based diluent hydroxyethyl acrylate‐based castor oil‐based polyurethane acrylate resins, ECA‐based biomaterials exhibited a little inferior dilution ability but overcome the drawback of high volumetric shrinkage with a special lower value. Moreover, ultimate properties of the UV‐cured biomaterials such as thermal, mechanical, coating, swelling, and hydrophobic properties were investigated. The UV‐curing behavior was investigated using real‐time IR, and the overall double bond conversion was more than 90%. This biobased UV‐curable cardanol‐based diluent shows a promise in “green + green” materials technologies.     

Improving Damping Properties and Thermal Stability of Epoxy/Polyurethane Grafted Copolymer by Adding Glycidyl POSS

Modified castor oil-based epoxy resin (EP)/polyurethane (PU) grafted copolymer by glycidyl polyhedral oligomeric silsesquioxane (glycidyl POSS) was synthesized. The damping properties, thermal stability, mechanical properties and morphology of the grafted copolymer modified by glycidyl POSS were studied systematically. The results revealed that the incorporation of glycidyl POSS improved the damping performance evidently and broadened damping temperature range, especially when the glycidyl POSS content was0.2%–1%. At the same time, there was a slight increase in thermal stability with the increase of POSS content. The tensile properties changed with the change of the copolymer's Tg, decreased at low POSS contents and increased at high POSS contents. This modified copolymer has the potential to be used as film damping material or constrained damping layer.     

Investigation of ultraviolet curable waterborne polyurethane acrylate dispersion based on hydroxyl-terminated polybutadiene

A new kind of ultraviolet (UV) curable waterborne polyurethane acrylate dispersion was synthesized based on hydroxyl-terminated polybutadiene (HTPB), poly-(propylene glycol) (PPG), isophorene diisocyanate (IPDI), 2-hydroxy ethyl acrylate (HEA) and dimethylol propionic acid (DMPA) after neutralizing by triethylamine (TEA). 2-Hydroxy-1-[4-2-hydroxyethoxy) phenyl]-2-methyl-1-propanone (Irgacure 2959) was used as a photoinitiator and deionized water as a diluent. Fourier transform infrared (FTIR) analysis was used to identify the chain structure of the UV-curable polyurethane prepolymer based on HTPB and the curing process. Effects of relative content of HTPB and PPG on emulsion stability, resistance to water and ethanol, thermal stability, compatibility of soft and hard segment, as well as the mechanical property of the cured film were investigated. Translated from Polymer Materials Science and Engineering, 2006, 22(3): 199–203 (in Chinese)     

Synthesis and performance of flexible epoxy resin with long alkyl side chains via click reaction

Epoxy resin is a thermosetting polymer with excellent performance and wide application. However, it suffers from low toughness and high brittleness because of its high crosslink density. To overcome these disadvantages, this study synthesizes a toughened, flexible, and hydrophobic epoxy resin (DGEBDBP) by introducing a flexible segment into the polymer network via a thiol-ene click reaction. The cured flexible epoxy resin is obtained by mixing E44, DGEBDBP, and polyamide curing agents of varying contents. The long alkyl side chains significantly improve the mechanical properties and hydrophobicity of the cured epoxy resin. The sample containing 75% DGEBDBP and 25% E44 achieve the highest breaking elongation that was nine times that of pure E44, the highest compressive strength of 112.8 MPa, and the highest contact angle of 101.4°. The introduction of side chains through the thiol-ene click reaction can provide a simple and effective method for designing and preparing multifunctional epoxy resins.     

Thiol-ene UV-curable coatings using vegetable oil macromonomers

Allyl, acrylate, and vinyl ether derivatives of castor oil were synthesized and blended with multifunctional thiols for evaluation as thiol-ene ultraviolet (UV) curable systems. The UV cured films were characterized and evaluated via ASTM tests, gel content, and dynamic mechanical analysis (DMA) as a function of time. Fourier transform infrared spectroscopy and DMA studies established that property advancement resulted from auto-oxidation, continued thiol-ene polymerization, or a combination of both mechanisms.     

Synthesis of a [2]rotaxane incorporating a "magic sulfur ring" by the thiol-ene click reaction

The mild and highly efficient thiol-ene click reaction has been used to construct a rotaxane incorporating dibenzo-24-crown-8 (DB24C8) and a dibenzylammonium-derived thread in high yield under the irradiation of UV light. A rotaxane containing a disulfide linkage in the macrocycle was also synthesized by the thiol-ene click reaction. It has been demonstrated that the formation of the [2]rotaxane with the disulfide bond in the macrocycle occurs by a mechanism that is different to the threading-followed-by-stoppering process. The successful construction of a rotaxane directly from its constituent components, the macrocycle containing a disulfide linkage and the dibenzylammonium hexafluorophosphate salt, suggests that the space within the macrocycle incorporating the disulfide linkage is smaller than the phenyl unit and a plausible reaction mechanism has been proposed as follows: A small amount of the initiator forms two radicals upon the absorption of UV irradiation; the radicals act as a "key" to "unlock" the disulfide bond in the macrocycle. The resulting crown ether like moiety in the macrocycle is clipped around the ammonium ion center in the dumb-bell-shaped compound. The [2]rotaxane is generated upon recombination of the disulfide linkage.     

Rubber Seed Oil-Based UV-Curable Polyurethane Acrylate Resins for Digital Light Processing (DLP) 3D Printing

Novel UV-curable polyurethane acrylate (PUA) resins were developed from rubber seed oil (RSO). Firstly, hydroxylated rubber seed oil (HRSO) was prepared via an alcoholysis reaction of RSO with glycerol, and then HRSO was reacted with isophorone diisocyanate (IPDI) and hydroxyethyl acrylate (HEA) to produce the RSO-based PUA (RSO-PUA) oligomer. FT-IR and ¹H NMR spectra collectively revealed that the obtained RSO-PUA was successfully synthesized, and the calculated C=C functionality of oligomer was 2.27 per fatty acid. Subsequently, a series of UV-curable resins were prepared and their ultimate properties, as well as UV-curing kinetics, were investigated. Notably, the UV-cured materials with 40% trimethylolpropane triacrylate (TMPTA) displayed a tensile strength of 11.7 MPa, an adhesion of 2 grade, a pencil hardness of 3H, a flexibility of 2 mm, and a glass transition temperature up to 109.4 °C. Finally, the optimal resin was used for digital light processing (DLP) 3D printing. The critical exposure energy of RSO-PUA (15.20 mJ/cm²) was lower than a commercial resin. In general, this work offered a simple method to prepare woody plant oil-based high-performance PUA resins that could be applied in the 3D printing industry.