Incorporation of organic groups within the channel wall of spin-on mesostructured silica films by a vapor infiltration technique

Organically functionalized mesoporous silica films have been prepared by a novel synthetic procedure that involves spin-coating of mesostructured silica films and a vapor infiltration (VI) technique, using organosiloxanes, before the removal of surfactant. The VI-treated mesostructured films were characterized using X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), and a field emission scanning electron microscope (FE-SEM). Nitrogen adsorption/desorption measurements were performed using films attached with a silicon substrate. The XRD and FE-SEM measurements show that the mesochannel wall, densified and modified with organosilyl groups by the VI treatment, hardly contracts under calcination. FE-SEM observations for the films' cross section support the view that organosiloxane vapor is not deposited on the surface of the film. These results show that organosiloxane molecules penetrate the film and are selectively incorporated into the silica wall. Thus, hydrophobic mesoporous silica films can be synthesized without a reduction in pore size, a result that cannot be attained by conventional grafting and co-condensation methods. The excellent high porosity and hydrophobicity of the mesostructured composite films may be of advantage for next-generation low-k dielectric films.     

Tuning the optical properties of mesoporous TiO2 films by nanoscale engineering

The optical properties of spin-coated titanium dioxide films have been tuned by introducing mesoscale pores into the inorganic matrix. Differently sized pores were templated using Pluronic triblock copolymers as surfactants in the sol-gel precursor solutions and adjusted by varying the process parameters, such as the polymer concentration, annealing temperature, and time. The change in refractive index observed for different mesoporous anatase films annealed at 350, 400, or 450 °C directly correlates with changes in the pore size. Additionally, the index of refraction is influenced by the film thickness and the density of pores within the films. The band gap of these films is blue-shifted, presumably due to stress the introduction of pores exerts on the inorganic matrix. This study focused on elucidating the effect different templating materials (Pluronic F127 and P123) have on the pore size of the final mesoporous titania film and on understanding the relation of varying the polymer concentration (taking P123 as an example) in the sol-gel solution to the pore density and size in the resultant titania film. Titania thin film samples or corresponding titanium dioxide powders were characterized by X-ray diffraction, cross-section transmission electron microscopy, nitrogen adsorption, ellipsometery, UV/vis spectrometry, and other techniques to understand the interplay between mesoporosity and optical properties.     

Spray Deposition Synthesis of Locally Ordered Mesoporous Polycrystalline Titania Films at Low Temperature

A low-temperature spray deposition synthesis was developed to prepare locally hexagonally ordered mesoporous titania films with polycrystalline anatase pore walls in an evaporation-induced self-assembly process. The titania film preparation procedure is conducted completely at temperatures below 50 °C. The effects of spray time, film thickness, synthesis time prior to spray deposition, and aging time at high relative humidity after deposition on the atomic arrangement and the mesoorder of the mesoporous titania were studied. We find the crystallite size to depend on both the synthesis time and aging time of the films, where longer times result in larger crystallites. Using the photocatalytic activity of titania, the structure-directing agent is removed with UV radiation at 43–46 °C. The capability of the prepared films to remove the polymer template increased with longer synthesis and aging times due to the increased crystallinity, which increases the photocatalytic efficiency of the titania films. However, with increasingly longer times, the crystallites grow too large for the mesoorder of the pores to be maintained. This work shows that a scalable spray coating method can be used to prepare locally ordered mesoporous polycrystalline titania films by judiciously tuning the synthesis parameters.     

Nano-architectural silica thin films with two-dimensionally connected cagelike pores synthesized from vapor phase

Novel mesostructured silica thin films were prepared on a Si substrate by a vapor-phase synthesis. Vapor of tetraethoxysilane (TEOS) was infiltrated into a surfactant film consisting of a poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide) triblock copolymer. Nanophase transition from a lamellar structure to a two-dimensional cage structure of a silica-surfactant nanocomposite was found under vapor infiltration. The rearrangement into the cage structure implies high mobility of the silica-surfactant composites in solid phase. The silica thin films have two-dimensionally connected cagelike mesopores and are isotropic parallel to the film surface. The structure of pores of the films is advantageous for next-generation low-k films. The mesoporous structure has a large lattice parameter d of approximately 102 A, silica layer thickness of approximately 58 A, pillar diameter in the middle of approximately 60 A, pore size of approximately 72 A, BET surface area of approximately 729 m(2)/g, and pore volume of approximately 1.19 cm(3)/g. The films synthesized by the vapor infiltration show a lower concentration of residual Si-OH groups compared to the films prepared by a conventional sol-gel method. The films show high thermal stability up to 900 degrees C and high hydrothermal stability. This method is a simpler process than conventional sol-gel techniques and attractive for mass production of a variety of organic-inorganic composite materials and inorganic porous films.     

Tuning stability of mesoporous silica films under biologically relevant conditions through processing with supercritical CO2

Mesoporous materials have been proposed for use in numerous biological environments such as substrates for cell culture and controlled release for drug delivery. Although mesoporous silica synthesis is facile, recent reports (Dunphy et al. Langmuir 2003, 19, 10403; Bass et al. Chem. Mater. 2007, 19, 4349) have demonstrated instability (dissolution) of pure mesoporous silica films under biologically relevant conditions. In this work, we demonstrate a simple processing handle (pressure) to control the dissolution of mesoporous silica films that are synthesized using preformed template films and supercritical CO 2. Spectroscopic ellipsometry is utilized to quantify changes in both the film thickness and porosity; these properties provide insight into the dissolution mechanism. The pore size increases as the films are exposed to phosphate-buffered saline (PBS) through preferential dissolution at the pore wall in comparison to the film surface; a mechanism reminiscent of bulk erosion of scaffolds for drug delivery. Thin mesoporous silica film lifetimes can be extended from several hours using traditional sol-gel approaches to days by using CO 2 processing for identical film thickness. Osteoblast attachment and viability on these films was found to correlate with their increased stability. This enhanced stability opens new possibilities for the utilization of mesoporous silica for biological applications, including drug delivery and tissue engineering.     

Oriented Chiral DNA–Silica Film Guided by a Natural Mica Substrate

The formation of highly ordered chiral organic/inorganic films with high density and long‐range orientation is important in constructing chiral devices, such as broadband polarization devices, liquid‐crystal displays, or negative‐reflection materials. A feasible strategy is presented to fabricate three‐dimensional mesostructured chiral DNA–silica assemblies into large‐scale oriented arrangements. The highly ordered film was aligned by a mica crystal substrate with the bridging effect of suitable divalent metal ions, followed by the growth of the DNA–silica composite by bottom‐up assembly with a “quartet templating” method. This simple and effective route would perform well in the alignment and arrangement of highly charged biomolecules, such as polypeptides, proteins, viruses, and their inorganic assemblies, and furthermore could allow the fabrication of chiral optical materials with long‐range ordering.     

Trapping and release of cargo molecules from a micro-stamped mesoporous thin film controlled by poly(NIPAAm-co-AAm)

Materials that utilize the micropatterned structure of a mesoporous silica film to successfully load and release cargo using a thermal sensitive polymer are presented in this paper. Films with pore sizes of ~2 and ~5 nm aligned in the pulling direction were synthesized using evaporation induced self-assembly techniques. The pores are exposed using a new method of stamping micropatterns without the use hydrofluoric acid. A well studied temperature dependent polymer [poly(N-isopropylacrylamide-co-acrylamide)] was grafted onto the surface of these films to act as a temperature activated gatekeeper. Below the lower critical solution temperature (LCST) the polymer is erect and can block the pore openings, trapping cargo inside the pores. When the temperature is above the LCST the polymer collapses and unblocks the pores, allowing cargo to escape. The loading capacities as well as the reusability of these films were studied.     

Template-assisted electrostatic spray deposition as a new route to mesoporous, macroporous, and hierarchically porous oxide films

A novel film coating technique, template-assisted electrostatic spray deposition (TAESD), was developed for the synthesis of porous metal oxide films and tested on TiO(2). Organic templates are codeposited with the titania precursor by electrostatic spray deposition and then removed during calcination. Resultant films are highly porous with pores casted by uniformly sized templates, which introduced a new level of control over the pore morphology for the ESD method. Employing the amphiphilic block copolymer Pluronic P123, PMMA latex spheres, or a combination of the two, mesoporous, macroporous, and hierarchically porous TiO(2) films are obtained. Decoupled from other coating parameters, film thickness can be controlled by deposition time or depositing multiple layers while maintaining the coating's structure and integrity.     

Diffusion of oriented single molecules with switchable mobility in networks of long unidimensional nanochannels

Single dye molecules incorporated into a mesoporous matrix can act as highly sensitive reporters of their environment. Here, we use single TDI molecules incorporated as guests into hexagonal mesoporous films containing highly structured domains. The dye molecules allow us to map the size of these domains which can extend to over 100 microm. Investigation of the translational and orientational dynamics via single molecule fluorescence techniques gives structural as well as dynamical information about the host material. In an air atmosphere, the guest molecules show no movement but perfect orientation along the pore direction. The diffusion of the TDI molecules can be induced by placing the mesoporous film in a saturated atmosphere of chloroform. In single molecule measurements with very high positioning accuracy (down to 2-3 nm) the movement of molecules could be observed even between neighboring channels. This reveals the presence of defects like dead ends closing the pores or small openings in the silica walls between neighboring channels, where molecules can change from one channel to the next. A statistical analysis demonstrates that the diffusion of TDI in the mesoporous film cannot be described with a 1D-random diffusion but is more complicated due to the presence of adsorption sites in which the TDI molecules can be occasionally trapped.     

Controlled growth of mesostructured crystalline iron oxide nanowires and Fe-filled carbon nanotube arrays templated by mesoporous silica SBA-16 film

The three-dimensional (3D) accessible pore structures (Imm space groups) of continuous mesoporous silica SBA-16 thin films have been prepared by a dip-coating technique in nonaqueous media under acidic conditions on indium-tin oxide glass (ITO). The films are oriented with the (111) crystal plane perpendicular to the surface of the film. On one hand, deposition of iron metal into the mesopores of SBA-16 films was achieved by using an electrochemical method. The Fe2O3 nanowire arrays were synthesized. The crystalline structures of porous Fe2O3 nanowires and nanorods were studied via TEM, SEM, and XRD. On the other hand, a small amount of Fe was deposited into the pores of the SBA-16 thin film as a catalyst, and carbon nanotube arrays formed inside the pores of SBA-16 film were fabricated by catalytic decomposition of acetylene at 700 degrees C. The second-order template synthesis method for preparing the ordered array of carbon nanotubes filled with Fe has been used. The carbon nanotubes are very uniform in diameter and length and are aligned vertically with respect to the SBA-16 film.     

Exceptionally strong Bragg diffraction from a mesoporous silica film pretreated with chlorotrimethylsilane toward application in X-ray optics

Exceptionally strong Bragg diffraction from a mesoporous silica film is achieved by exposing the as-deposited film to vapor of chlorotrimethylsilane (Me(3)SiCl) before extracting the surfactant. The intensity of the X-ray diffraction peak increased 7 times after the surfactant removal and it approached 30% reflectivity. This large increase of diffraction intensity cannot be explained simply by the improved contrast of the electron density, and rearrangement of the pore wall during the Me(3)SiCl vapor treatment is suggested. It is shown by infrared spectroscopy that Me(3)SiCl with a high grafting reactivity effectively caps the silanol groups and prevents the following condensation, which causes the structural degradation. The substitution of the hydrogen atom of hydroxyl groups with trimethylsilyl groups should help the improvement of the structural regularity by reducing the hydrogen bonds in the pore wall. The achieved strong diffraction opens the gate for the application of these regular mesoporous films prepared by a self-assembly process to optical elements in the X-ray region.     

Preparation of ordered mesoporous TiO2 thin film and its application in methanol catalytic combustion

Ordered mesoporous titania thin films were synthesized by evaporation induced self‐assembly process in the presence of Pluronic block copolymers P123 (EO₂₀‐PO₇₀‐EO₂₀). The influence of several experimental parameters, including aging humidity, aging temperature, substrate properties and methods for organic templates removal, on the mesostructure of titania thin films was investigated in details. The mesoporous titania thin film supported Pt catalyst was prepared, and its methanol catalytic combustion performance was studied. The results showed that mesoporous titania thin film is an active support for catalyst. Mesoporous titania thin film supported platinum catalysts yields 70% methanol conversion at room temperature and 100% conversion at 100 °C. Copyright © 2013 John Wiley & Sons, Ltd.     

An application of transparent mesoporous bulk silica to a titanium dioxide photocatalyst with adsorption and decomposition functions

Mesoporous bulk silica with optical transparency and high porosity can be prepared using a gel-templating method. This unique material has potentially wide-ranging applications as containers of specific molecules, smart deliverers of target molecules, and photonic devices. Among the potential applications, the use of silica as a photocatalyst is explored in this paper; the photocatalyst was prepared by loading titanium dioxide (titania) from the titania precursor solution into the mesoporous structure of silica with a controlled pore size. Even after crystallization, the titania-loaded silica remained highly mesoporous with uniform pore size and optical transparency. The ability of the adsorption and decomposition of acetaldehyde gas was evaluated by measuring the concentration change of the gas with and without the irradiation of ultraviolet rays. As a result, the specific surface area, the amount of titania and the calcination temperature were essential in determining the adsorption ability as well as the decomposition ability.     

Structure and infrared emissivity of polyimide/mesoporous silica composite films

Polyimide/mesoporous silica composite films were prepared by direct mixing of polyamic acid solution and silylated mesoporous silica particles, or by condensation polymerization of dianhydride and diamine with silylated mesoporous silica particles in N,N-dimethylacetamide, followed with thermal imidization. Structure and glass transition temperatures of the composite films were measured with FTIR, SEM, EDX, XPS and DMTA. The results show that the silylated mesoporous silica particles in the composites tend to form the aggregation with a strip shape due to phase separation. The composite films exhibit higher glass transition temperature as comparing with that of pure polyimide. It is found that the composite films present lower infrared emissivity value than the pure polyimide and the magnitude of infrared emissivity value is related to the content of silylated mesoporous silica in the composite films. Inhibiting actions of silylated mesoporous silica on infrared emission of the composite films may be owing to presence of nanometer-scale pores in silylated mesoporous silica.     

Synthesis of surfactant-templated silica films with orthogonally aligned hexagonal mesophase

Thin silica films with orthogonally aligned hexagonal close-packed cylindrical structure are synthesized by dip coating silica precursors and poly(ethylene oxide)-polyproplyene oxide (PEO-PPO) triblock surfactants (P123) onto modified glass slides. All films cast from this sol display 2D hexagonal pore structures (a approximately 6.2 nm) under transmission electron microscopy (TEM). However, X-ray diffraction (XRD) shows that confining freshly deposited films between two chemically neutral modified slides completely aligns the pores toward the direction orthogonal to the substrate. Equally effective alignment is obtained by using slides modified with either a random PEO-PPO copolymer or P123 itself. The channels in films cast onto unmodified slides, onto modified slides which are exposed to air, or onto modified slides which are exposed to unmodified glass slides align at least partially parallel to the substrate. Parallel mesophase alignment is also observed in a control experiment with a sol containing the nonionic surfactant template decaethelyne glycol hexadecyl ether (Brij-56) sandwiched between copolymer-modified slides because the surfaces are not chemically neutral toward Brij-56. This study confirms that it is possible to use substrate surface chemistry to control the orientation of mesophases in mixtures of reactive silicates and low molecular weight nonionic surfactant templates.     

Photoinduced one-electron reduction of MV2+ in titania nanosheets using porphyrin in mesoporous silica thin films

Composite films of a meso-(tetramethylpyridinium)porphyrin (TMPyP) hybrid incorporated in mesoporous silica (MPS) and cast on a methyl viologen (MV2+)/titania nanosheet hybrid were synthesized and a light-induced charge separation between the two could be observed. These composite thin films were able to initiate a one-electron reduction of the MV2+ ions accompanied by the simultaneous decomposition of the TMPyP organic dye within the mesoporous silica channels.     

Platinum Films with Controlled 3‐Dimensional Nanoscopic Morphologies and Their Effects on Surface Enhanced Raman Scattering

The synthesis of Pt thin films with a controlled nanoscopic architecture that can support surface enhanced Raman scattering (SERS) is reported. The syntheses are achieved by replicating the pores of a type of mesoporous silica thin film whose pore structure could be described as a regular array of vertical channels of ～9 nm in diameter and their interconnections, forming a 3‐dimensional pore network. Electrochemical deposition into the pores followed by the removal of the templates produced Pt films composed of arrays of vertically standing Pt nanorods with narrow gaps between them. The 3‐dimensional nanostructure increases the surface area and enables the Pt film to absorb visible light. SERS studies of rhodamine 6G and benzenethiol on such Pt films as substrates reveals that the control of the nanostructure is critical for the SERS effect.     

Alignment control of a cyanine dye using a mesoporous silica film with uniaxially aligned mesochannels

The feasibility of alignment control of low-molecular-weight guest species by controlling the orientation of mesochannels in a mesoporous silica host has been shown for the first time; spectroscopically anisotropic absorption behaviour of a cyanine dye was observed upon its incorporation into the mesochannels of a mesoporous silica film with uniaxially aligned porous structure, proving that the preferred alignment of the dye molecules was achieved on a macroscopic scale.     

Mesoporous silica reinforced by silica nanoparticles to enhance mechanical performance

Silica nanoparticle/mesoporous silica composite films were prepared by direct mixing with mechanical stirring and thermal imidization. The structural morphology was elucidated by scanning electron microscopy and the surface of the film was imaged by atomic force microscopy. The functional groups and desorption process of the films were elucidated by Fourier transform infrared spectroscopy and thermal desorption spectroscopy. The mechanical properties were investigated using a nanoindenter system. The gel matrix and the filler are very compatible because they have similar molecular content. The composite films had a higher mechanical strength than pure porous silica film. Their strength is related to the silica nanoparticle content. The interfacial compatibility, dispersion effect, and interfacial strength also affect the mechanical strength of composite films.     

Pore size and channel structure study of mesoporous SiO2 films on sensing trace explosive

In this work, a new type of naphthalene dye was synthesized for detecting nitro explosives in solution and mesoporous film system. The fluorescence quenching mechanism between dye and explosive was determined. For detecting nitro explosives in gas system, mesoporous silica films doped with this fluorescent dye were successfully fabricated using the sol–gel technology with different templates. Two-dimensional hexagonal structure mesoporous silica film was found sensitive to traces of nitroaromatic trinitrotoluene. When enlarging the pore size, to improve the sensitivity, a lower sensitivity was actually obtained. This can be explained by the small molecule diameter of the explosive and the relatively large surface area of the mesoporous films. The Brunauer–Emmett–Teller surface area can be enlarged by a suitable 3D pore channel structure so that the fluorescence quenching sensitivity is improved for the nitro aromatic compounds vapors. Optimizing the pore size and channel structure can therefore well improve the sensing efficiency in this system.