Efficient Scheduling Rules in a Combined Make-to-Stock and Make-to-Order Manufacturing System

In this paper, we consider a mixed MTS/MTO policy to manage a single manufacturing facility producing two classes of end-products. A few end-products have high volume demands, whereas a fairly large number of end-products have low volume demands. In this situation, it is appealing to try to produce the high volume products according to an MTS policy and the low volume products according to an MTO policy. The purpose of this paper is to analyze and compare the impact of the choice of the scheduling policy on the overall performance of the system. We consider two policies: the classical FIFO policy and a priority policy (PR). The PR policy gives priority to production orders corresponding to low volume products over production orders corresponding to high volume products. Under some simple stochastic modeling assumptions, we develop analytical/numerical solutions to optimise each system. We then provide insights regarding this issue with the help of numerical examples. It appears that for some range of parameters, the PR rule can outperform the FIFO rule in the sense that, to achieve the same service level constraint, the corresponding cost under the PR rule is much lower. This situation is encountered when the low volume products can be managed with an MTO policy under the PR scheduling rule, while they have to be managed according to an MTS policy under the FIFO scheduling rule. We also derive some theoretical properties that support our empirical findings.     

智能制造环境下的备件生产与运输协同调度问题研究

智能制造和即时配送环境下的备件生产与运输协同调度问题是目前国内研究的一大热点,这是因为备件供应链响应速度已成为当前备件制造企业赢得客户的关键因素。为了提高客户满意度,尽可能缩短从客户下达定制化生产订单到订单配送完成的时间,本文建立了以所有客户总等待时间最短为目标的混合整数规划模型和集合覆盖模型,推导了最优解性质,并设计改进的分支定价算法求得最优解。通过将小规模算例结果与CPLEX进行对比,验证了模型和算法的有效性。多组算例测试结果表明,所提出的模型和算法可以有效提升智能制造环境下的备件供应链运作效率。     

求解机器人制造单元调度问题的化学反应优化算法

针对多类型工件加工机器人制造单元调度NP难题,提出一种局部搜索的化学反应优化算法。该算法采用基于迭代次数的线性排序选择,维持解的多样性;构建紧后工件阻塞时间最小化交换的邻域结构加快收敛速度。此外,该算法主要参数由正交试验获得。通过求解随机产生的算例,仿真结果表明,化学反应优化算法优于遗传算法,提出算法较化学反应优化算法能更有效地搜索到更好解。     

Combined Routeing and Scheduling for the Transportation of Containerized Cargo

A tractor-trailer problem, with full load, from the class of combined routeing and scheduling problems is described. Distinctive features of the problem are: movements must be carried out within certain time windows; subsets of movements are linked in the sense that they must be executed in a certain order; and different priorities are attached to different movements. A new bidirectional sequential constructive heuristic is developed for the solution of this problem. The method constructs routes and schedules for the available tractor fleet. The algorithm attempts to minimize the total time for all the movements by minimizing the time taken up by unproductive movements (so-called deadhead) and waiting time between movements. Some practical aspects of the implementation of the approach are discussed.     

带复合信息的三台平行机半在线排序问题

本文讨论在已知加工工件总长度(sum)以及机器带一个缓冲区(buffer)两个复合信息下的同型平行机半在线排序问题． Dosa和He研究了当机器数m=2时的情形,设计出竞争比为5／4的最优半在线算法．本文将其情况推广到三台机器,给出竞争比为4／3的半在线算法,并得到一个11／9的问题下界．     

Scheduling transmissions in a network

Consider k stations wishing to transmit messages over a network of channels to a common receiver. The capacity of a channel is the maximum amount of data which can be transmitted in a time unit. In addition to the transmission stations, the network contains switching nodes. Given that the jth station has σ_j messages (j = 1,…, k) to transmit, it is desired to find a schedule with minimum completion time T. The amount of data sent over a channel may vary in time. A schedule is stationary if the amount of data sent in a time unit is constant throughout the schedule. It is first shown that for every schedule there exists a stationary schedule with the same completion time. Thus, the search for an optimum schedule is confined to stationary schedules. The problem of finding an optimum stationary schedule is formulated as a multisource single-sink network flow problem, in which the net amount of outgoing flow from each source (transmission station) within one time unit is $\text{σ}{}_{\mathrm{j}}\text{T}$. An O(k|E||V|²) time algorithm to find the minimum T similar to Dinic's flow algorithm is suggested. Using Sleator and Tarjan's techniques an O(k²|E||V|log|V|) algorithm is derived. The running time of both algorithms is independent of the σ_j's and the capacities.     

Polynomial Time Approximation Scheme for Two Parallel Machines Scheduling with a Common Due Date to Maximize Early Work

We study the scheduling problem with a common due date on two parallel identical machines and the total early work criterion. The problem is known to be NP-hard. We prove a few dominance properties of optimal solutions of this problem. Their proposal was inspired by the results of some auxiliary computational experiments. Test were performed with the dynamic programming algorithm and list algorithms. Then, we propose the polynomial time approximation scheme, based on structuring problem input. Moreover, we discuss the relationship between the early work criterion and the related late work criterion. We compare the computational complexity and approximability of scheduling problems with both mentioned objective functions.     

Scheduling a repairman in a finite source system

The scheduling of a single server in a finite source model is considered. TheN customers in the system have different failure and repair rates. Also the costs depend on the customers which are broken down. We give a condition under which the average costs are minimized by a simple list policy, and with a counterexample we show that in the general case no optimal list policy may exist. This motivates us to derive policies which are optimal under low and high traffic conditions. They are again list policies, which behave well numerically.     

Scheduling linen deliveries in a large hospital

This article describes the results of a study aimed at improving linen delivery operations in a large teaching hospital in Montreal. Improvements over the previous system were obtained by reassessing the quantities of linen to be delivered and by redesigning the delivery schedule. The problem was solved by means of a tabu search algorithm. After a trial period, the system has been implemented at the hospital.     

Scheduling of a machining center

A machining center is an advanced NC (Numerical Control) machine that has the capability to perform a variety of operations on a part by automatically changing the cutting tools. Because of its versatile processing capabilities, a machining center is often a production bottleneck, and effective scheduling can result in significant improvement of system performance. The problem, however, is very difficult since many factors such as machine setups, pallets, tool magazine, and possible tool overlapping among different part types, etc., have to be considered. This paper presents an optimization-based approach for the scheduling of a machining center with two pallets. A novel “separable” problem formulation that considers the above mentioned factors is presented. Lagrangian relaxation is applied to decompose the problem into simple subproblems, which are efficiently solved without encountering complexity difficulties. The subgradient method is then used to update the multipliers. Testing results indicate that the approach is effective, and the algorithm provides a valuable tool for solving stand-alone machining center problems. The approach also points out a direction on how to consider machining centers within a job shop environment.     

Scheduling a hot rolling mill

This paper presents a heuristic algorithm to schedule a hot rolling mill in the aluminum industry. One problematic issue is the tight coupling between the homogenizing furnaces and the mill, which needs to be integrated into the heuristic design. The latter also takes into account standard technological constraints like alloy hardness transitions, roll wear, homogenization code compatibilities and width transitions. The objective is to minimize the idle time on the mill and penalties for soft constraint violations related to production quality. The heuristic is divided into two phases. First, batches of ingots are constructed for the furnaces. These batches, called blocks, are then sequenced on the mill. Numerical results are reported on test instances derived from real-world data.     

Controlling a Production Scheduling System

When using an automatic production scheduling system management require the system to respond to different overall policies, such as clear all arrears or minimize average lateness weighted by job importance. In many commercial scheduling packages there is no quantitative explanation of how to achieve this response. A successfully implemented scheduling system is introduced here where each policy or objective is obtained by selecting the appropriate criterion on which to sort the jobs. An analytical relationship between the policy and the sorting criterion is established. A new type of lateness penalty is developed heuristically, which is basically an exponential function. The sorting criterion to minimise this lateness penalty turns out to be simply sorting by least slack.     

Scheduling healthcare services in a home healthcare system

We consider a scheduling problem in a home healthcare system in which nurses visit patients regularly for relatively minor healthcare services. Intervals between the visits may differ for different patients. On each day in the planning horizon, a nurse must visit the patients assigned to her/him on that day, and then return to the hospital. For the problem of determining the visiting schedule with the objective of minimizing total travel time of the nurse over the planning horizon, we develop a two-phase heuristic algorithm. To evaluate performance of the proposed algorithm, a series of computational tests is performed on a number of randomly generated problem instances and a real instance. Results of the tests show that the heuristic algorithm gives near optimal solutions for problems of practical sizes in a reasonable time.     

Scheduling of Jobs in a Hypercube Processing System

When a job is processed in a hypercube multi-processor, it is allocated a cube of processing elements of the requisite size. There are three distinct costs involved in the hypercube scheduling problem: the cost of detecting a free cube (allocation), the cost of migrating jobs and merging the free spaces to accommodate a larger cube request (relocation) and the cost of not meeting the due date (tardiness). Traditionally, research in this area has focused on finding efficient algorithms for allocating a free cube (if any) in the hypercube system. The relocation cost has been treated as an independent cost metric. The role of scheduling has not received much attention and present subcube allocation methods assume a first-come-first-serve (FCFS) approach over the input job set.This paper considers the underlying scheduling issues in a hypercube processing system and shows how techniques other than FCFS scheduling of the incoming jobs can help in reducing the relocation cost and hence the overall subcube resource assignment cost. We discuss five simple and easily implementable dispatching heuristics, and compare their relative performance with the FCFS scheduling rule to demonstrate the advantages of scheduling in subcube allocation.     

Scheduling arrivals to a production system in a fuzzy environment

A frequently encountered scheduling problem is to determine a material and job ready time while simultaneously finding a production sequence given customer-specified due dates. Often the production times and due dates are vague. This paper presents an investigation of scheduling ready times for a set of jobs with fuzzy service times and due dates. The ready time is constrained in that the possibility that a job is late must not exceed a predefined value. The objective in such an instance is to maximize the ready time without violating these constraints. The steps necessary to determine the maximum ready time and cases in which this effort may be significantly reduced are presented for single machine and flow shop production systems. Finally, a branch and bound technique is developed for cases in which the optimal job sequence cannot be determined a priori.     

阻塞混流生产机器人制造单元调度问题可行解性质研究

针对阻塞混流生产机器人制造单元调度问题的可行解性质进行研究。首先,定义了机器人活动,将机器人运行排序和工件加工排序转化为机器人活动调度,将二维调度问题转化为一维调度问题;其次,提出了可行机器人活动调度概念,给出了几个等价定义;最后,给出了可行机器人活动调度经过一定变换,仍然是可行调度的条件。这些性质为优化算法的设计提供了理论基础。     

Scheduling Classes on a College Campus

We consider the problem of scheduling a set of classes to classrooms with the objective of minimizing the number of classrooms used. The major constraint that we must obey is that no two classes can be assigned to the same classroom at the same time on the same day of the week. We present an algorithm that produces a nearly optimal schedule for an arbitrary set of classes. The algorithm's first stage produces a packing of classes using a combination of a greedy algorithm and a non-bipartite matching and the second stage consists of a bipartite matching.First we show that for one variant of the problem our algorithm produces schedules that require a number of classrooms that is always within a small additive constant of optimal. Then we show that for an interesting variant of the problem the same algorithm produces schedules that require a small constant factor more classrooms than optimal. Finally, we report on experimental results of our algorithm using actual data and also show how to create schedules with other desirable characteristics.     

Scheduling with a position-weighted learning effect

In general, human learning takes time to build up, which results from a worker gaining experience from repeating similar operations over time. In the early stage of processing a given set of similar jobs, a worker is not familiar with the operations, so his learning effect on the jobs scheduled early is not apparent. On the other hand, when the worker has gained experience in processing the jobs his learning improves. So a worker’s learning effect on a job depends not only on the total processing time of the jobs that he has processed but also on the job position. In this paper we introduce a position-weighted learning effect model for scheduling problems. We provide optimal solutions for the single-machine problems to minimize the makespan and the total completion time, and an optimal solution for the single-machine problem to minimize the total tardiness under an agreeable situation. We also consider two special cases of the flowshop problem.     

Scheduling under a Non-renewable Resource Constraint

This paper examines a single-machine, non-renewable-resource-constrained scheduling problem where jobs have arbitrary processing times and resource requirements. Unit supply of a resource is assumed at each time period. Performance criterion is makespan. It is proved that this problem is identical to the two-machine flowshop problem, enabling the use of Johnson's algorithm. Immediate extensions of this result are presented.     

Scheduling a Multi-Product Single Machine System

This paper describes an easy method of determining the economic manufacturing schedule of a multi-product single machine system on a repetitive basis. An example has been solved to illustrate the method reported in the paper.