Granulation of activated sludge in a laboratory upflow sludge blanket reactor

The creation of anoxic granulated biomass has been monitored in a laboratory USB (Upflow Sludge Blanket) reactor with the volume of 3.6 L. The objective of this research was to verify the possibilities of post-denitrification of residual NO₃-N concentrations in treated wastewater (denitrification of 10-20 mg L⁻¹ NO₃-N) and to determine the maximum hydraulic and mass loading of the granulated biomass reactor. G-phase from biodiesel production and methanol were both tested as external organic denitrification substrates. The ratio of the organic substrate COD to NO₃-N was 6. Only methanol was proven as a suitable organic substrate for this kind of reactor. However, the biomass adaptation to the substrate took over a week. The cultivation of anoxic granulated biomass was reached at hydraulic loading of over 0.35 m h⁻¹. The size of granules was smaller when compared with results found and described in literary reports (granules up to 1 mm); however, settling properties were excellent and denitrification was deemed suitable for the USB reactor. Sludge volume indexes of granules ranged from 35-50 mL g⁻¹ and settling rates reached 11 m h⁻¹. Maximum hydraulic and mass loadings in the USB reactor were 0.95 m3 m⁻² h⁻¹ and 6.6 kg m⁻³ d⁻¹. At higher loading levels, a wash-out of the biomass occurred. Presented at the 35th International Conference of the Slovak Society of Chemical Engineering, Tatranské Matliare, 26–30 May 2008.     

Accumulation of biopolymers in activated sludge biomass

In this study, activated sludge bacteria from a conventional wastewater treatment process were induced to accumulate polyhydroxyalkanoates (PHAs) under different carbon-nitrogen (C:N) ratios. As the C:N ratio increased from 20 to 140, specific polymer yield increased to a maximum of 0.38 g of polymer/g of dry cell mass while specific growth yield decreased. The highest overall polymer production yield of 0.11 g of polymer/g of carbonaceous substrate consumed was achieved using a C:N ratio of 100. Moreover, the composition of polymer accumulated was dependent on the valeric acid content in the feed. Copolymer poly (3-hydroxybutyrate-co-3-hydroxyvalerate) [P(3HB-co-3HV)] was produced in the presence of valeric acid. The 3-hydroxyvalerate (3HV) mole fraction in the copolymer was linearly related tovaleric content in the feed, which reached a maximum of 54% when valeric acid was used as sole carbon source. When the 3HV U in the polymer increased from 0–54 mol%, the melting temperature decreased from 178° to 99°C. Thus, the composition, and hence the mechanical properties, of the copolymer produced from activated sludge can be controlled by adjusting the mole fraction of valeric acid in the feed medium.     

Optimal production of polyhydroxyalkanoates in activated sludge biomass

Polyhydroxyalkanoates (PHAs) have been recognized as good candidates for biodegradable plastics, but their high price compared with conventional plastics has limited their use. In this study, actiated sludge microorgan isms from a conventional wastewater treatment process were induced, bycontrol-lingthe carbon: nitrogen (C:N) ratioin the reacorliquor, toaccumulate PHAs. In addition, an intermittent nitrogen feeding program was established to optimize the volumetric PHA productivity in a wastewater treatment process. The optimal overall polymer production yield of 0.111 g of polymer/g of carbonaceous substrate consumed was achieved under a C:N ratio of 96:1 by feeding nitrogen in the reactor liquor onceevery four cycles. At the same time, the amount of excess sludge generated from the wastewater treatment process was reduced by22.9%.     

Design criteria for population selection in activated sludge

The competition between floc-forming and non-settling filamentous populations has been analysed for an activated sludge process incorporating a plug-fl     

Reversibility of fouling formed in activated sludge filtration

This paper investigates the reversibility of membrane fouling by activated sludge in a membrane bioreactor equipped with a 0.1 μm pore ceramic membrane. The membrane was submitted to a series of tests in which the permeate flux, the transmembrane pressure (TMP) or the circulation velocity were successively varied in cycles by step increments or decreases. When the permeate flux is set below the critical flux, the TMP remains stable and fouling is reversible. On the contrary, when the critical flux is exceeded, the TMP increases and does not stabilize, as in dead-end filtration. The fouling formed is partly irreversible when the flux is lowered again. When the TMP is first increased up to 400 kPa and then decreased back at constant velocity, no hysteresis is found on the flux–TMP graph, showing that fouling is reversible in this case. Velocity cycles were performed by first lowering the velocity from 5 to 1 m/s and raising it again to 5 m/s. In this case again, the fouling induced by reducing the velocity was found to be reversible. However, when the same pressure and velocity cycle tests were performed with activated sludge collected in the aeration tank of a classical wastewater treatment plant, fouling was found to be partly irreversible, showing that the cake formed in the absence of shearing is much more cohesive. In the final part of the paper, we tested a hydrodynamic method of fouling control consisting in alternating short periods of filtration (1–4 s) and short periods of washing (1 or 2 s) at low TMP and high velocity. This method yielded to a 20% permeate flux increase with a 10% reduction in hydraulic energy consumption for classical plant activated sludge.     

Standardization of activated sludge for biodegradation tests

Activated sludges are an inoculum source commonly used in biodegradation studies, as wastewater treatment facilities constitute an entry point to the environment for many chemicals. In this paper, the main issues relating to the use of activated sludge in biodegradability tests are presented. Special attention is also devoted to discussing the factors affecting both the activity of the microbial communities and the test results. After a short survey of the state of the art of microbiology of activated sludge, the paper focuses on the methods used to reduce the variations in the diversity, quality and quantity of these communities. Finally, use of surrogates as reference materials in biodegradability tests is discussed.     

The analysis of volatile siloxanes in waste activated sludge

The increasing presence of siloxanes in waste activated sludge (WAS) considerably hampers the energy use of the biogas obtained during the anaerobic digestion of the sludge when concentrations exceed critical limits. To prevent the occurrence of unacceptable operating conditions, it is hence necessary to have a reliable analysis method for determining the siloxane content of the sludge. This paper describes and validates such a method, consisting of the extraction of the siloxanes using n-hexane and a subsequent analysis of the extract using GC-FID. The validation procedure confirms the excellent recovery and repeatability of the proposed method.     

Qualitative analysis of activated sludge using FT-IR technique

The ability to measure and control the composition of activated sludge is an important issue, aiming at evaluating the effectiveness of changes occurring in the sludge, what determines its usefulness to treat wastewater. In this research, diffuse reflectance infrared Fourier transform (FTIR–DRIFT) technique was used, which relies on measuring the reflectance of the powdered substance’s surface layer and capturing spectra in range of infrared wave. First, spectra correlation table of the substances mostly occurring in wastewater was developed to assess the main components of the tested samples of activated sludge. The simplest compounds containing functional groups characteristic for particular chemical classes were chosen: peptides (peptone and albumin), fats (glycerin and fatty acids), carbohydrates (glucose and sucrose), nitrogen compounds (NaNO₃ and NH₄SO₄), sulfur compounds (Na₂SO₄ and Na₂S₂O₃), silicate, etc. The spectra of those substances were captured and characteristic absorption bands for respective bonds in the function groups were assigned. Second, samples of activated sludge from lab-scale membrane bioreactors (MBRs), which purifies petroleum wastewater, were taken. Samples were properly prepared (lyophilization and homogenization) and their spectra were captured. During spectra analysis, previously developed correlation table was used. In obtained spectra of activated sludge, absorption bonds characteristic for amides, peptides, carbohydrates, fats, and aliphatic was identified. The spectra profile of the sludge sample from MBR feed with petroleum wastewater was slightly different from the control MBR sample’s spectra. Intensity of bands in the area characteristic for aliphatic compounds and phenols was clearly higher. This study proves the usefulness of FT-IR technique to observe changes in the chemical composition of activated sludge.     

Heavy metals and adsorbents effects on activated sludge microorganisms

The sorption of Cu(II) and Cd(II) from synthetic solution by powdered activated carbon (PAC), biomass, rice husk (RH) and activated rice husk (ARH) were investigate under batch conditions. After activated by concentrated nitric acid for 15 hours at 60-65 degrees C, the adsorption capacity for RH was increased. The adsorbents arranged in the increasing order of adsorption capacities to the Langmuir Q degree parameter were biomass > PAC > ARH > RH. The addition of adsorbents in base mix solution had increased the specific oxygen uptake rate (SOUR) activated sludge microorganisms with and without the presence of metals. The increased of SOUR were due to the ability of PAC and RH in reducing the inhibitory effect of metals on microorganisms and provide a reaction site between activated sludge microorganisms and substrates.     

Modeling the dynamic response of an activated sludge process

Previously collected data describing aerated synthetic waste water, treated in a continuous stirred-tank reactor, are analyzed to understand better the dynamic response to step changes in the dilution rate,D. Comparing a change inD between steady states leads to hysteresis trajectories on both the graph of specific growth rate, μ, vs limiting substrate level (S) and the graph of (S) vs the cell level (X). Qualitative differences between the three different monitored cases will be compared to simulations of simple models at various dilution level changes in order to gain understanding of the dynamics of the process.

     

Porosity and interior structure of flocculated activated sludge floc

This work estimated the porosities of activated sludge flocs, cationic polyelectrolyte flocculated, based on free-settling tests, buoyant weight measurements, and confocal laser scanning microscope (CLSM) tests. The extent of advective flow was estimated based on bubble-tracking test. The former two measurements suggested a close-to-unity porosity, that is, an extremely void floc interior. Meanwhile, the latter two tests recommended a dense floc interior with a porosity less than 64%. A discrepancy exists between the porosities estimated by various tests. A floc model was proposed based on the understanding that a vast amount of bound water in the floc was regarded as void in buoyant weight measurement, but was impermeable for advective flow. The distribution rather than the mean value of the porosity controls the advective flow. There existed no simple correlation between the porosities measured by different tests.     

Effect of food: Microorganism ratio in activated sludge foam control

Foaming is a common operational problem in activated sludge processes that often adversely affects the quality of the treated effluent. Overgrowth of the filamentous Nocardia spp. in the microbial ecosystem was previously identified as the cause of foaming. In the present study, the specific growth rate of Nocardia amarae was found to be much higher than that of nonfilamentous bacteria under food:microorganism (F:M) ratios lower than 0.5 mg of biological oxygen demand (BOD)/(mg of mixed liquor suspended solids [MLor]·d). This indicated that filamentous overgrowth may occur in normal activated sludge processes that are continually operated under the usual F:M range of 0.2–0.6 mg of BOD/(mg of MLSS·d). A novel two-component feast-fast operation (FFO) that capitalized on the sensitivity of filamentous bacteria to F:M ratio was designed to prevent and control foaming problems. The F:M ratio in the “feasting” aeration unit was 0.8 mg of BOD/(mg of MLSS·d) whereas that in the “fasting” aeration unit was 0.2 mg of BOD/(mg of MLSS·d). The FFO resulted in an overall process F:M ratio that still remained within the normal range, while avoiding prolonged exposure of the activated sludge ecosystem to an F:M ratio below 0.5 mg of BOD/(mg of MLSS·d). The FFO suppressed the over growth of filamentous bacteria without adversely affecting the organic treatment efficiency of the modified process.     

Biosorption and biodegradation of bisphenol A in an activated sludge system

Research on Chemical Intermediates - Research on biosorption and biodegradation of bisphenol A (BPA) in the environment is crucial for pollutant remediation. In this study, the specific biosorption...     

Biosorption of heavy metals by bacteria isolated from activated sludge

Twelve aerobic bacteria from activated sludge were isolated and identified. These included both Gram-positive (e.g., Bacillus) and Gram-negative (e.g., Pseudomonas) bacteria. The biosorption capacity of these strains for three different heavy metals (copper, nickel, and lead) was determined at pH 5.0 and initial metal concentration of 100 mg/L. Among these 12 isolates, Pseudomonas pseudoalcaligenes was selected for further investigation owing to its high metal biosorption capacity. The lead and copper biosorption of this strain followed the Langmuir isotherm model quite well with maximum biosorption capacity (q _max) reaching 271.7mg of Pb²⁺/g of dry cell and 46.8 mg of Cu²⁺/g of dry cell at pH 5.0. Study of the effect of pH on lead and copper removal indicated that the metal biosorption increased with increasing pH from 2.0 to 7.0. A mutual inhibitory effect was observed in the lead-copper system because the presence of either ion affected the sorption capacity of the other. Unequal inhibitions were observed in all the nickel binary systems. The increasing order of affinity of the three metals toward P. pseudoalcaligenes was Ni<Cu<Pb. The metal biosorptive potential of these isolates, especially P. pseudoalcaligenes, may have possible applications in the removal and recovery of metals from industrial effluents.     

Flux decline behaviors in dead-end microfiltration of activated sludge and its supernatant

The properties of dead-end microfiltration were explored under constant pressure using two types of activated sludge controlled under the condition of different air flow rates. The activated sludge cultured at the air flow rate of 0.15 L min⁻¹ (the anaerobic condition) exhibited a significant flux decline compared with the case of the air flow rate of 2.33 L min⁻¹ (the aerobic condition). It was found from the results of microfiltration of the supernatant separated by centrifugation that the constituents in the supernatant caused a major cake resistance in microfiltration of the activated sludge. The average specific filtration resistance for filtration of the activated sludge was closely consistent with that for filtration of the supernatant at low pressure (49 kPa). However, the cake resistance of the microbial floc in microfiltration of the activated sludge became substantial with increasing filtration pressure because of high compressibility of the microbial floc. Moreover, the foulant and the fouling mechanism in microfiltration of the supernatant were evaluated from both microfiltration test of the supernatant and microfiltration test of the filtrate collected thereby. As a result, the effects of the pore size and material of the microfiltration membrane on the flux decline behaviors in dead-end microfiltration were reasonably elucidated.     

Supercritical fluid extraction of microbial phospholipid fatty acids from activated sludge

Supercritical carbon dioxide (scCO₂) extraction was applied for the determination of microbial phospholipid fatty acids (PLFA) in activated sludge. Quantification was performed by using gas chromatography–mass spectrometry (GC–MS). The highest extraction yields of PLFA, at a concentration of 7.28 nmol/mg-dry activated sludge, was obtained at a temperature of 80 °C, pressure of 25 MPa and 10% (v/v) methanol for a 15-min extraction time. ScCO₂ extraction results obtained in these conditions were comparable with those obtained by liquid organic solvent extraction (LSE) based on diversity and equalibility indices. The repeatability test showed that the relative standard deviation values were less than 13%. The experimental results show that the scCO₂ extraction saves time and uses much less organic solvent. In addition, scCO₂ extraction is a promising and alternative method for the analysis of microbial community structure in environmental assessment using the PLFA profile.     

Production of polyhydroxybutyrate by Bacillus species isolated from municipal activated sludge

Plastic wastes are considered to be severe environmental contaminants causing waste disposal problems. Widespread use of biodegradable plastics is one of the solutions, but it is limited by high production cost. Biologic wastewater treatment generates large quantities of biomass as activated sludge. Only a few reports focus on the potential of utilizing resident Bacillus species from activated sludge in polyhydroxbutyrate (PHB) production as well as the production of PHB from food wastes. They have attractive properties such as short generation time, absence of endotoxins, and secretion of both amylases and proteinases that can well utilize food wastes for nutrients, which can further reduce the cost of production of polyhydroxyalkanoates (PHAs). Two PHA-producing strains, HF-1 and HF-2, were isolated from activated sludge. HF-1 outperfomed HF-2 in terms of growth and PHB production in hydrolyzed soy and malt wastes. The isolated bacteria was characterized by DNA sequence alignment. Cell extracts of HF-1 were also compared to Bacillus megaterium cell extracts on sodium dodecyl sulfate polyacrylamide gel electrophoresis. The biopolymers accumulated were analyzed by gas chromatography, nuclear magnetic resonance, and Fourier transform infrared methods.     

Lab-scale testing of a low-loaded activated sludge process with membrane filtration

Two membrane bioreactors (MBRs; volume = 300 L) equipped with different types of immersed membrane modules were operated simultaneously under the same laboratory conditions as a low-loaded activated sludge process without any membrane regeneration and excess sludge uptake (sludge retention time SRT up to 170 d; activated sludge concentration MLSS up to 11 g L⁻¹). The aim was to verify the quality of treated water and to study the properties of "very old" activated sludge. Another aim was to compare different selected membrane types and choose the best one for further pilot-scale testing. Presented at the 35th International Conference of the Slovak Society of Chemical Engineering, Tatranské Matliare, 26–30 May 2008.     

Conversion of food industrial wastes into bioplastics with municipal activated sludge

Plastics have become an integral part of our contemporary life because of many desirable properties including durability and resistance to degradation. However, these non-degradable, petrochemicals-derived plastics accumulate in the environment at a rate of 25 million tons per year. Recently there is an interest in the development of a class of microbially produced bioplastics, e.g., polyhydroxyalkanoates (PHAs) which retain the desired physical and chemical properties of conventional synthetic plastics. Broader usage of biodegradable plastics in packaging and disposable products as a solution to the environmental problem would heavily depend on further reduction of costs and the discovery of novel biodegradable plastics with improved properties. In this paper, the microbial production of PHAs by activated sludge utilizing food industrial wastes is reported. The melting points of the products as well as the co-polymer composition of the products investigated by GC and NMR were compared. By use of activated sludge to convert the carbon source into PHAs not only environment-friendly bioplastics are produce, but also part of the problem of the disposal of municipal activated sludge is solved. The selection of food industrial waste as carbon resource can also further reduce the cost of production of PHAs.     

Supercritical carbon dioxide extraction of ubiquinones and menaquinones from activated sludge

Supercritical CO2 (scCO2) extraction, with methanol as modifier, was applied to the determination of ubiquinones and menaquinones in activated sludge. Four ubiquinones and 12 menaquinones species were identified based on retention time and UV spectrum in 0.1g dried activated sludge. The optimum extraction conditions were at a pressure of 25 MPa, a temperature of 55 degrees C, and 10% (v/v) methanol for 15 min. At this condition, the concentrations of extracted ubiquinones and menaquinones were found to be 0.181 and 0.326 micromol/g-dry-cell, respectively. The results were comparable with those obtained by organic solvent extraction based on diversity and dissimilarity indices. Furthermore, the method was evaluated in term of repeatability, which resulted in an RSD of < or =10%. The experimental results have demonstrated the technique to be simple, fast, and with less consumption of organic solvents. This work shows the potential application of supercritical CO2 extraction to microbial community analysis using quinone profile.