New framework for Bayesian statistical analysis and interpolation of residual stress measurements

In the present study, different residual stress and strain data measured from various techniques are analyzed using a Bayesian statistical approach and finally interpolated utilizing modified Shepard method. This research is carried out to compare the capability, simplicity and accuracy of Bayesian approach with different probability density functions. Three different probability density functions: Gaussian, Cauchy and Sivia's distribution are studied and compared here. Finally the modified Shepard method is utilized with new interpolant and weight functions, to interpolate the scattered measured data. The proposed framework is then applied to two sets of measured residual data obtained from various experimental techniques.     

Analytical and numerical analysis of sheet metal instability using a stress based criterion

Strain based Keeler–Goodwin diagrams are widely used in forming processes to predict onset of local necking. Plastic instability is determined once the forming limit strain is exceeded. Use of these diagrams requires proportional strain paths, which is not necessarily the case in sheet metal forming operations. In many forming processes, the strain path changes during deformation. This may change the forming limit curve significantly. In the paper, a stress based forming limit criterion is adopted to deal with strain path non-linearities. Comparisons with earlier published work on forming limits are made through analytical considerations. Furthermore, the criterion is implemented into the finite element code LS-DYNA and verified numerically against results from large scale bulge tests.     

Acoustoelastic stress analysis of residual stress in a patch-welded disk

The acoustoelastic stress analysis is based on the fact that an initially isotropic material becomes anisotropic under stress. The birefringent effect for polarized ultrasonic shear waves in the stressed material will then be similar to the photoelastic effect in which a light wave and a transparent model specimen are used. In this paper, the velocity differences of acoustical, perpendicularly polarized waves are measured directly by a ‘sing-around’ method using a 5-MHz shear-type transducer. The residual-stress distribution in a mild-steel circular plate with a concentrically patch-welded joint is measured by this method. The acoustoelastic coefficient is obtained separately by uniaxial testing of the base material. The results show that the acoustical stress measurement, carried out nondestructively, agrees well with those obtained by conventional destructive methods as well as with theoretical predictions.     

Near field stress analysis of a spot weld between elastic plates

The mechanics of a circular, spot weld between two identical elastic plates is studied. A method of solution similar to that used by the authors in a paper concerned with the influence of an elastic layer on the tangential compliance of bodies in contact is used. In the present analysis the relation between tangential load and deflection is lost due to the nature of the problem; hence, physical quantities are determined in terms of the total tangential load applied in the weld region.     

Residual stress analysis near a cold expanded hole in a textured alclad sheet using X-ray diffraction

In this paper we present the methods of determination and the stress obtained at the periphery of a cold expanded hole in a 2024-T3 Alclad aluminum alloy sheet. The measurements in the aluminum clad were performed by the sin²Ψ method, taking experimental precautions to deal with the texture effects. In the core aluminum a special method had to be implemented to determine the stress values in a direction not accessible to the X-ray diffraction. The strains were measured in sample orientations selected according to the texture characteristics and stress factorsF _ij were used to calculate the stress tensor. TheF _ij values were determined assuming a quasi-isotropic material behavior, after concluding that the stress results were not significantly affected by factors calculated for textured material. The residual stress profile, both in the clad and in the sheet, shows a nearly axisymmetric stress state. Compressive stresses were observed near the periphery of the hole, with values that are higher on the exit than on the entrance face. Residual stresses were also higher in the hoop direction than in the radial direction. They decreased with the radial distance to the hole and affected the previous stress state over a distance of 6 mm. The plastic deformation induced by the cold expansion is well evidenced by the FWHM values, which in the affected zone decrease with increasing distance from the hole edge.     

Configuration-dependent modal analysis of a Cartesian parallel kinematics manipulator: numerical modeling and experimental validation

In the design optimization of a robot the configuration-dependent modal analysis can be a powerful tool to be exploited when high stiffness and high dynamic performances are concurrently required. In this paper the elastodynamics of a lower-mobility Parallel Kinematic Machine for pure translational motions is analyzed. The vibrational modes and the natural frequencies of the robot are evaluated as functions of the end effector position inside the workspace. A finite element model including kinematic joints is used to perform a series of modal analyses in a grid of points inside the workspace. A polynomial regression gives continuous volume maps of the natural frequencies distributions. The numerical model is validated by comparison with experiments: a modal analysis is conducted on a set of inertance Frequency Response Functions acquired on several points of the machine components as a result of an excitation given by an instrumented hammer. A Natural Frequency Difference analysis validates the model under certain conditions and highlights some critical issues to be focused on in future works.     

Application of X-ray diffraction, micromagnetic and hole drilling methods for residual stress determination in a ball bearing steel ring

A basic understanding of distortion problems requires the analysis of a complete manufacturing process including an almost complete overview of residual stress states in the component during each production step. To reduce the measurement time in the future, three measurements methods (X-ray diffraction, micromagnetic and blind hole drilling methods) have been used to analyze residual stress states in machined AISI 52100 ball bearing rings. X-ray diffraction was used as a state-of-the-art method for machining induced residual stresses with pronounced gradients. The ring exhibited a complex residual stress state with high tensile residual stresses at the surface, a strong gradient in depth, and also showed some variation along the outer circumference due to a superimposition of machining induced residual stresses and effects from the clamping device process. Due to this surface state, micromagnetic signals depend on the analyzing frequency. A calibration of the signals was only possible with the X-ray diffraction data. The results of the three different measurement methods correlate reasonably well.     

Determining plastic properties of a material with residual stress by using conical indentation

Instrumented indentation is a popular method for determining mechanical properties in engineering materials. However, there are several shortcomings and challenges involved with correctly interpreting the test results. We propose here a unified method for evaluating instrumented indentation testing conducted on a material that exhibits both strain hardening under yielding and which is subjected to uniform, equi-biaxial residual stresses. The proposed method is based on extensive finite element simulations that relate the parameter-space spanned by Young’s modulus, yield strength, strain hardening and residual stress, to the response from the indentation test. Based on reverse analysis, the proposed method can be used to determine two unknown quantities, such as yield strength and strain hardening. The technique involves utilizing the concept of representative strain and plural indenter-shapes.     

Quantitative limits of thermal and fluid phenomena measurements using the neutron attenuation characteristics of materials

Temporal and spatial resolution of the neutron radiographic technique were investigated in order to apply this technique to the visualization and measurement of thermal and fluid phenomena. The temporal resolution of three imaging methods of temporally resolved neutron radiography-static neutron radiography with a pulsed neutron beam and high frame rate neutron radiography with either a pulsed or steady neutron beam-was studied. It was determined that the temporal resolution was determined by the sensitivity and light decay time of the image detector and statistical variation of neutrons, and the resolution limits of static and dynamic imaging methods were estimated to be a few microseconds and a few hundred microseconds, respectively. An image processing method was proposed to measure flow characteristics such as void fraction. By performing an error analysis to calculate the limit value of liquid film thickness that can be measured by neutron radiography, it was determined that the limit value of a rectangular channel gap or round tube diameter should be smaller than 3.25 or 4.00 mm, respectively, for measuring the void fraction of air-water flow within an error of 10%. The void fraction measuring method was experimentally confirmed by comparing the void fraction values in a rectangular duct with a 2.4-mm gap obtained by neutron radiography with those obtained by optical and conductance probe methods. It was shown quantitatively that the measurement error decreased when consecutive frames were temporally integrated.     

Parametric excitation of a thin ring under time-varying initial stress; theoretical and numerical analysis

Initial stress in rings is one of the destructive effects which is almost inevitable due to various reasons such as being subsystems of a shrink-fitted joint, imperfections in the manufacturing, assembly or misalignment of the supporting mounts, and unbalancing in rotating condition. So, in this paper we focus on the effect of the initial stress and its variation with time on the dynamics of the pre-stressed ring. For this purpose, the equation of motion for in-plane bending vibration of a thin ring is derived using Hamilton’s principle. It is assumed that the initial stress is due to the distributed radially time-varying pressure. By representing the dynamic initial stress in the coefficients of the equation of motion; the equation is converted to Mathieu’s equation. The strained parameters method has been used to obtain the stability regions of motion and transition curves. Furthermore, to validate the obtained stability regions, numerical solutions of the equation of motion and Floquet theorem are used in some selected values of the parameters of the initial stress (magnitude of static and dynamic components of the initial stress). The fourth-order Runge-Kutta algorithm is used for numerical analysis of the equation of motion. The results show that the parameters of initial stress have direct impact on the stability of dynamic response. The obtained results from theoretical and numerical methods which are notably consistent with each other demonstrate that the initial stress, which has been almost always neglected in dynamic models of the systems, has a significant effect on the dynamics of the system, and it may even lead to an unstable dynamic response, while the excitation frequency is far enough from resonance region. So this paper can present the other application of modal analysis to non-destructive measure of initial stress.     

A fully automated numerical tool for a comprehensive validation of homogenization models and its application to spherical particles reinforced composites

This paper presents a fully automated numerical tool for computing the accurate effective properties of two-phase linearly elastic composites reinforced by randomly distributed spherical particles. Virtual microstructures were randomly generated by an algorithm based on molecular dynamics. Composites effective properties were computed using a technique based on Fast Fourier Transforms (FFT). The predictions of the numerical tool were compared to those of analytical homogenization models for a broad range of phases mechanical properties contrasts and spheres volume fractions. It is found that none of the tested analytical models provides accurate estimates for the whole range of contrasts and volume fractions tested. Furthermore, no analytical homogenization models stands out of the others as being more accurate for the investigated range of volume fractions and contrasts. The new fully automated tool provides a unique means for computing, once and for all, the accurate properties of composites over a broad range of microstructures. In due course, the database generated with this tool might replace analytical homogenization models.     

An exact and asymptotic analysis of a diffraction problem

The present analysis deals with diffraction of acoustic waves by an oscillating strip focusing on the exact and concise formulation of a series solution in the complex domain. The complete solution is represented by a series, the eigenfunctions of which are generalized gamma functions. An exact expression of this special function, with argument being ‘integer +1/2’, is derived. The convergence analysis of the series solution in transformed domain is discussed graphically. Finally, the scattered and total acoustic fields are obtained by exact and asymptotic evaluations of inverse Fourier transforms. The significance of the present investigation is the derivation of a high order accurate solution in a convenient form.     

Coseismic stress variation and numerical analysis of 2011 Japan–Honshu 9.0 earthquake

Using hybrid hypersingular integral equation-Lattice Boltzmann method [1], [2] and [3], the 2011 Japan–Honshu 9.0 earthquake coseismic stress tensor has been explored. A hypothesis based on slip elastic bound back and transient elastic–dynamic ultra low frequency shock plates assumes has been proposed and chaos phenomena in the results has been explained by using this hypothesis.     

Measurement of residual stress by the hole-drilling method: General stress-strain relationship and its solution

When a hole is drilled at any position with respect to the gages in a thin plate, a general relationship of relieved strain as a function of residual stress is presented. A simple and explicit solution for the principal residual stresses and their directions is also presented. This solution is available for the center or off-center hole-drilling cases and for the case of which the array of gages is arbitrary.     

Shear stress and normal stress measurements of aqueous polymer solutions in a cone-and-plate rheogoniometer

Summary The rheological behaviour of aqueous solutions of Separan AP-30 and Polyox WSR-301 in a concentration range of 10–10000 wppm is investigated by means of a cone-and-plate rheogoniometer. The relation between the shear stress and the shear rate is for lower shear rates characterized by a timet ₀, which is concentration dependent. Both polymers show for 4000 s^–1 < < 10000 s^–1 a behaviour similar to that of a Bingham material, characterized by a dynamic viscosity ₀ and an apparent yield stress ₀, which also depend on the concentration. The inertial forces are measured for water and some other Newtonian liquids. An explanation is given why the theoretical model developed for these forces does not match the experimental values; the shape of the liquid surface is shear rate dependent. To obtain the first normal stress difference, we have to correct for these inertial forces, the surface tension and the buoyancy. The normal forces, measured for Separan AP-30, appear to be a linear function of the shear rate for 350 s^–1 < < 3300 s^–1.

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Zusammenfassung Das rheologische Verhalten wäßriger Polymerlösungen von Separan AP-30 und Polyox WSR-301 wird in einem Konzentrationsgebiet von 10–10000 wppm in einem Kegel-Platte-Rheogoniometer untersucht. Der Zusammenhang zwischen Schubspannung und Schergeschwindigkeit wird für niedrige Schergeschwindigkeiten durch eine konzentrationsabhängige Zeitt ₀ gekennzeichnet. Für Schergeschwindigkeiten 4000 s^–1 < < 10000 s^–1 zeigen beide Polymere ein genähert binghamsches Verhalten, gekennzeichnet durch eine dynamische Viskosität ₀ und eine scheinbare Fließgrenze ₀, welche ebenfalls konzentrationsabhängig sind. Die Trägheitskräfte werden für Wasser und einige newtonsche Öle bestimmt. Die Abweichung der experimentellen Ergebnisse vom theoretischen Modell wird durch die Abhängigkeit der Gestalt der Flüssigkeitsoberfläche von der Schergeschwindigkeit erklärt. Um die Werte der ersten Normalspannungsdifferenz zu erhalten, muß man bezüglich der Trägheitskräfte, der Oberflächenspannung und der Auftriebskräfte korrigieren. Die Normalspannungen für Separan AP-30, gemessen für 350 s^–1 < < 3300 s^–1, zeigen eine lineare Abhängigkeit von der Schergeschwindigkeit.

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c concentration (wppm) - g acceleration of gravity (ms^–2) - K force (N) - K _b buoyant force (N) - K _c force, acting on the cone (N) - K ₀ dimensional constant def. by eq. [24] (N) - K _s force, def. by eq. [22] (N) - M dimensional constant def. by eq. [24] (Ns) - P _s pressure def. by eq. [17] (Nm^–2) - P ₀ average pressure in the liquid atr = 0 (Nm^–2) - P _R average pressure in the liquid atr = R (Nm^–2) - r ₁,r ₂ radii of curved liquid surface (m) - R platen radius (m) - R _w radius of wetted platen area (m) - S _x standard deviation ofx - t ₀ characteristic time def. by eq. [1] (s) - T temperature (°C) - V volume of the submerged part of the cone (m³) - v tangential velocity of liquid (ms^–1) - x distance (m) - angle (rad) - ₀ cone angle (rad) - calibration constant (Nm^–3) - shear rate (s^–1) - dynamic viscosity (mPa · s) - ₀ viscosity def. by eq. [1] (mPa · s) - contact angle (rad) - density (kgm^–3) - static surface tension (Nm^–1) - shear stress (Nm^–2) - ₀ yield stress def. by eq. [1] (Nm^–2) - _c, _p angular velocity (c = cone,p = plate) (s^–1) With 8 figures and 3 tables     

Spatio-temporal correlation analysis of turbulent flows using global and single-point measurements

A method to extract whole-field spatio-temporal correlations by combining global and single-point measurement techniques of different time resolutions is proposed. For fluid mechanics applications, the emphasis is on the combination of low repetition rate particle image velocimetry (PIV) results with experimental data obtained at largely higher sampling frequencies. The experimental feasibility of the procedure is established from results obtained in the wake of a cylinder, using PIV and constant temperature hot wire anemometry (CTA). The method is then applied to examine the shear layer in the core of a round subsonic jet using PIV and laser Doppler velocimetry (LDV). The accuracy of the cross-correlation functions is compared to the auto- and cross-correlation functions obtained from series of LDV and CTA measurements.     

A weighted residual method for elastic-plastic analysis near a crack tip and the calculation of the plastic stress intensity factors

In this paper,a weighted residual method for the elastic-plastic analysis near a crack tip is systematically given by taking the model of power-law hardening under plane strain condition as a sample.The elastic-plastic solutions of the crack tip field and an approach based on the superposition of the nonlinear finite element method on the complete solution in the whole crack body field,to calculate the plastic stress intensity factors,are also developed.Therefore,a complete analysis based on the calculation both for the crack tip field and for the whole crack body field is provided.     

Simultaneous measurements of temperature and its dissipation using pairs of parallel cold wires

 The link between fluctuations of a passive scalar and its dissipation is an important problem for various aspects of turbulent flow modelling both with and without chemical reaction. This paper first reports experimental methods for simultaneous measurements of the three derivatives involved in temperature dissipation using cold wire probes in a boundary layer over a weakly heated flat plate. Particular attention is paid to the determination of the optimal length and spacing between sensors, including a four-wire probe of fixed dimensions, for such gradient measurements. Corrections to be applied to account for the effect of the fixed geometry are analyzed. Results about joint statistics, including conditional temperature pdfs, between the scalar and its dissipation are then reported and compared to previous results which mainly concerned conditional dissipation rates. Received: 15 October 1996 / Accepted: 13 January 1997