Recent advances in microfluidic fiber-spinning chemistry

Fiber-spinning chemistry (FSC) has emerged as a promising micro-reaction platform due to its high-specific surface area, efficient heat and mass transfer, and enhanced reaction rate. The FSC strategy employs spinning fibers as microreactors, lessening the emissions of volatile organic compounds (VOCs), and realizing the design of micro/nanoscale fibers and the synthesis of nanomaterials. In this review, we highlight the latest advancements in FSC in respect of preparation mechanisms and technical advantages. Various FSC strategies, including microfluidic spinning, electro-microfluidic spinning (EMS), and microfluidic blow spinning (MBS) are emphasized. In particular, the regulation of microfluidic chips in the FSC process is introduced. Additionally, the application of the FSC strategy is summarized in the synthesis of fluorescent nanomaterials, nonweaving for multidimensional fibers, and all-weather smart textiles. Finally, the advanced progress and future perspectives are discussed. Overall, this review will provide theoretical guidance for the design of well-defined micro/nanoscale fibers based on the FSC platforms.     

Continuous Electroformation of Gold Nanoparticles in Nanoliter Droplet Reactors

Gold nanoparticles (AuNPs) are employed in numerous applications, including optics, biosensing and catalysis. Here, we demonstrate the stabilizer-free electrochemical synthesis of AuNPs inside nanoliter-sized reactors. Droplets encapsulating a gold precursor are formed on a microfluidic device and exposed to an electrical current by guiding them through a pair of electrodes. We exploit the naturally occurring recirculation flows inside confined droplets (moving in rectangular microchannels) to prevent the aggregation of nanoparticles after nucleation. Therefore, AuNPs with sizes in the range of 30 to 100 nm were produced without the need of additional capping agents. The average particle size is defined by the precursor concentration and droplet velocity, while the charge dose given by the electric field strength has a minor effect. This method opens the way to fine-tune the electrochemical production of gold nanoparticles, and we believe it is a versatile method for the formation of other metal nanoparticles.     

Transport and reaction in microscale segmented gas-liquid flow

We use micro particle image velocimetry (microPIV) and fluorescence microscopy techniques to characterize microscale segmented gas-liquid flow at low superficial velocities relevant for chemical reactions with residence times of up to several minutes. Different gas-liquid microfluidic channel networks of rectangular cross section are fabricated in poly(dimethylsiloxane) (PDMS) using soft lithography techniques. The recirculation motion in the liquid segments associated with gas-liquid flows as well as the symmetry characteristics of the recirculations are quantified for straight and meandering channel networks. Even minor surface roughness effects and the compressibility of the gas phase induce loss of symmetry and enhance mixing across the centerline in straight channels. Mixing is further accelerated in meandering channels by the periodic switching of recirculation patterns across the channel center. We demonstrate a new, piezoelectrically activated flow injection technique for determining residence time distributions (RTDs) of fluid elements in multiphase microfluidic systems. The results confirm a narrowed liquid phase RTD in segmented flows in comparison to their single-phase counterparts. The enhanced mixing and narrow RTD characteristics of segmented gas-liquid flows are applied to liquid mixing and in sol-gel synthesis of colloidal nanoparticles.     

SERS decoding of micro gold shells moving in microfluidic systems

In this study, in situ surface‐enhanced Raman scattering (SERS) decoding was demonstrated in microfluidic chips using novel thin micro gold shells modified with Raman tags. The micro gold shells were fabricated using electroless gold plating on PMMA beads with diameter of 15 μm. These shells were sophisticatedly optimized to produce the maximum SERS intensity, which minimized the exposure time for quick and safe decoding. The shell surfaces produced well‐defined SERS spectra even at an extremely short exposure time, 1 ms, for a single micro gold shell combined with Raman tags such as 2‐naphthalenethiol and benzenethiol. The consecutive SERS spectra from a variety of combinations of Raman tags were successfully acquired from the micro gold shells moving in 25 μm deep and 75 μm wide channels on a glass microfluidic chip. The proposed functionalized micro gold shells exhibited the potential of an on‐chip microfluidic SERS decoding strategy for micro suspension array.     

Nonaqueous synthesis and characterization of capped α-Fe2O3 nanoparticles from iron(III) hydroxy-oleate precursor

The synthesis of capped α-Fe₂O₃ nanoparticles from thermal treatment of iron (III) hydroxy-oleate in boiling organic solvents around 250 °C with retention of the integrity of the oleate units during the reaction process is reported. The formation of capped iron oxide particles is accomplished under aerobic conditions while the solvents used in the synthesis have strong influence on the nature and morphology of nanoparticles. These nanoparticles are studied by means of X-ray powder diffraction, IR and XPS while the morphology and particle size of nanocrystals are evaluated using SEM and TEM analysis suggesting the formation of monocrystalline α-Fe₂O₃ particles having cubical and spherical morphologies with sizes ranging from 20 to 30 nm. This organophilic material with oleate capping around the surfaces can be readily dispersed in organic solvents thus forming organosols. These organosols exhibit band-edge emission photoluminescence band both in toluene as well as in solid state while FT-IR analysis reveals formation oleate capped nanoparticles The XPS data indicate ferric state having doublet from Fe 2p_3/2 and Fe 2p_1/2 core-level electrons.     

Active Salt/Silica‐Templated 2D Mesoporous FeCo‐Nx‐Carbon as Bifunctional Oxygen Electrodes for Zinc–Air Batteries

Two types of templates, an active metal salt and silica nanoparticles, are used concurrently to achieve the facile synthesis of hierarchical meso/microporous FeCo‐N_x‐carbon nanosheets (meso/micro‐FeCo‐N_x‐CN) with highly dispersed metal sites. The resulting meso/micro‐FeCo‐N_x‐CN shows high and reversible oxygen electrocatalytic performances for both ORR and OER, thus having potential for applications in rechargeable Zn–air battery. Our approach creates a new pathway to fabricate 2D meso/microporous structured carbon architectures for bifunctional oxygen electrodes in rechargeable Zn–air battery as well as opens avenues to the scale‐up production of rationally designed heteroatom‐doped catalytic materials for a broad range of applications.     

Investigations into sulfobetaine-stabilized Cu nanoparticle formation: toward development of a microfluidic synthesis

The mechanistic aspects of the formation of sulfobetaine-stabilized copper nanoparticles were investigated by using in situ XANES (X-ray absorption near edge structure), UV-vis spectroscopy, and reaction calorimetry. The tetracoordinated sulfobetaine-Cu(II) complex was reduced to a stable sulfobetaine-Cu(I) complex prior to the formation of sulfobetaine-stabilized copper nanoparticles. The stability of the Cu(I) complex was found to be sensitive to the concentration of the sulfobetaine stabilizer and the addition rate of the reducing agent. It appears to exist primarily as a linear complex. A tetracoordinated Cu(I) complex as an intermediate has also been postulated. Based on the understanding from these investigations, a microfluidic process for copper nanoparticle synthesis was designed by using sulfobetaine-Cu(I) complex as the starting material. When compared with the copper nanoparticles synthesized by a conventional batch process, the microfluidic reactor process provided particles with a smaller size and narrower size distribution. The copper nanoparticles from the microreactor process could also be more easily purified and the particles were relatively stable in air. Both XRD and SAED indicated that the Cu nanoparticles synthesized have fcc structure.     

Accessing New Chemical Entities through Microfluidic Systems

Flow systems have been successfully utilized for a wide variety of applications in chemical research and development, including the miniaturization of (bio)analytical methods and synthetic (bio)organic chemistry. Currently, we are witnessing the growing use of microfluidic technologies for the discovery of new chemical entities. As a consequence, chemical biology and molecular medicine research are being reshaped by this technique. In this Minireview we portray the state‐of‐the‐art, including the most recent advances in the application of microchip reactors as well as the micro‐ and mesoscale coil reactor‐assisted synthesis of bioactive small molecules, and forecast the potential future use of this promising technology.     

微流控技术在纳米合成中的应用

微流控技术具有微型化、集成化的特点,且所合成产物形貌和单分散性好,已经越来越多的被应用于纳米材料的合成中。 本文对微流体技术在纳米材料合成中的应用做了系统的阐述。 对微流控芯片中流体流动、混合机理进行了介绍,并详细介绍了微流控芯片的制作工艺,展望了微流体技术在合成纳米材料中应用前景。     

Microfluidic approach for highly efficient synthesis of heparin-based bioconjugates for drug delivery

This paper demonstrates the highly efficient synthesis of amphiphilic heparin-folic acid-retinoic acid (HFR) bioconjugates with a high drug coupling ratio by a microfluidic approach. The microfluidic synthesis enabled the conjugation of 17 molecules of retinoic acid to each heparin chain with 21 possible groups for attachment after reacting for several minutes. In contrast, about 11 molecules of the drug were covalently conjugated to one heparin chain after 4 days in the bulk reaction. The microfluidic based-HFR bioconjugates readily self-assembled in aqueous media to form uniform nanoparticles, while the product from the bulk reaction formed non-uniform nanoparticles with broad size distribution. The HFR nanoparticles with high drug content effectively delivered the drug to folate receptor-positive cancer cells with superior cellular uptake and selective cytotoxicity in vitro compared to HFR nanoparticles synthesized in bulk reaction. With the ability to achieve high drug content in heparin carrier within a short reaction time, the microfluidic technique offers new alternatives for the efficient synthesis of polymer-based conjugates for drug delivery.     

Studies on Morphology and Conductivity of Poly (N-methyl aniline) Nanoparticles Prepared in Nonstirred Reaction Medium

Summary: Polyaniline has elicited the most interest due to its wide range of applications in many fields. However insolubility and infusibility are the main factors that affect the application of polyaniline. We have studied and worked on the synthesis of dispersible polyaniline and the results are described here. Poly (N-methyl aniline) PNMANI nanoparticles with controllable morphology and sizes were prepared by removing a routine operation stirring from the conventional method of synthesis and using acrylic acid as a soft template. It is found that polymer formed in the non-stirring experiment predominantly produces highly dispersible, smooth nanoparticles with controllable morphology and sizes. These nanoparticles have large surface area and thereby high conductivity. Mechanism for generation of well dispersed and smooth nanoparticles is supported by homogeneous nucleation of polymer nanoparticles in non stirred experiments and the use of acrylic acid as a soft template. In the case of the experiment where the reaction mixture was stirred at 1000 RPM comparatively coral-like, granular and uncontrolled polymer particles were formed. These coral like granular particles were having comparatively small surface area and less conductivity. Conductivity measurements, UV- visible, XRD, FTIR spectroscopy and SEM were performed to characterize the product. This method can be used to synthesize highly conductive polymers in minimum time and bulk quantity.     

Development of a low-cost microfluidic capillary-electrophoresis system coupled with flow-injection and sequential-injection sample introduction (review)

Microfabrication techniques used for the production of MEMS (micro electro-mechanical systems) have been successfully used to produce highly efficient microfluidic capillary electrophoresis chip systems. A limitation of this approach are the difficulties associated with the creation of the micrometer-sized structures in glass or other substrates, which currently involve specialized and expensive lithographic and etching processes. A further limitation is that hitherto most microfluidic chips are not designed for continuous introduction of a series of different samples, which limits the overall throughput of such systems. This article reviews the development of a microfluidic system for rapid CE separations, produced at a low cost of less than a dollar each, using equipment and materials readily available in the ordinary laboratory. Applications of the system, after coupling to flow-injection and/or sequential-injection sample introduction, for the determination of FITC-labeled amino acids by laser-induced fluorescence, trace metals by chemiluminescence, carbohydrates by amperometry, and inorganic and organic anions by indirect UV absorbance are exemplified to illustrate the performance and versatility of the microfluidic system.     

Microwave Irradiation in Micro‐ Meso‐Fluidic Systems; Hybrid Technology has Issued the Challenge

A combination of microwave irradiation and flow chemistry has been described as a promising smart and hyphenated technology that can fuse and synergize the benefits of the techniques. The cells and tissues of all living organisms promote a huge number of bioorganic reactions that occur as flow systems and not the batch‐type conditions typically used by chemists and biotechnologists. Microwave‐assisted chemical conversion carried out in continuous flow mode with micro‐ or meso‐channel reactors can offer significant processing advantages, including improved thermal exchange, energy efficiency, safety, mixing control, a wider range of reaction conditions, repeatability and scalability as well as dramatic reductions in side‐reactions and degradations. This review will discuss relevant examples of organic synthesis and nanoparticles production performed in continuous flow mode with integrated microwave irradiation in micro‐ or mesofluidic systems.     

Controlled synthesis of fluorescent silica nanoparticles inside microfluidic droplets

We study the droplet-based synthesis of fluorescent silica nanoparticles (50-350 nm size) in a microfluidic chip. Fluorescein-isothiocyanate (FITC) dye is first chemically linked to aminopropyl triethoxysilane (APTES) in ethanol and this reaction product is subsequently mixed with tetraethyl orthosilicate (TEOS) to yield a fluorescent silicon alkoxide precursor solution. The latter reacts with an aqueous ethanol-ammonia hydrolysing mixture inside droplets, forming fluorescent silica nanoparticles. The droplets are obtained by pinching-off side-by-side flowing streams of alkoxide solution/hydrolysing mixture on a microfluidic chip using a Fluorinert oil continuous phase flow. Synthesis in droplets leads to a faster reaction and allows drastically improved nanoparticle size uniformity (down to 3% relative standard deviation for 350 nm size particles) when compared to conventional bulk synthesis methods, thanks to the precise control of reagent concentrations and reaction times offered by the microfluidic format. Incorporating FITC inside silica nanoparticles using our method leads to reduced dye leakage and increases the dye's stability, as evidenced by a reduced photochemical bleaching compared to a pure FITC solution.     

High-volume production of single and compound emulsions in a microfluidic parallelization arrangement coupled with coaxial annular world-to-chip interfaces

This study describes a microfluidic platform with coaxial annular world-to-chip interfaces for high-throughput production of single and compound emulsion droplets, having controlled sizes and internal compositions. The production module consists of two distinct elements: a planar square chip on which many copies of a microfluidic droplet generator (MFDG) are arranged circularly, and a cubic supporting module with coaxial annular channels for supplying fluids evenly to the inlets of the mounted chip, assembled from blocks with cylinders and holes. Three-dimensional flow was simulated to evaluate the distribution of flow velocity in the coaxial multiple annular channels. By coupling a 1.5 cm × 1.5 cm microfluidic chip with parallelized 144 MFDGs and a supporting module with two annular channels, for example, we could produce simple oil-in-water (O/W) emulsion droplets having a mean diameter of 90.7 μm and a coefficient of variation (CV) of 2.2% at a throughput of 180.0 mL h(-1). Furthermore, we successfully demonstrated high-throughput production of Janus droplets, double emulsions and triple emulsions, by coupling 1.5 cm × 1.5 cm - 4.5 cm × 4.5 cm microfluidic chips with parallelized 32-128 MFDGs of various geometries and supporting modules with 3-4 annular channels.     

Microfluidic synthesis of tail‐shaped alginate microparticles using slow sedimentation

This study reports the synthesis of tail‐shaped alginate particles using a microfluidic platform combined with a sedimentation strategy. By utilizing microfluidic emulsification in the cross‐junction channel, the formation of regular droplets was achieved. Following a facile and convenient sedimentation process and an ionic crosslinking process, sodium‐alginate droplets became tail‐shaped and then gradually developed into calcium‐alginate microparticles. The effects of the concentration of the CaCl₂ crosslinker and the viscosity of the alginate solution on the shape and/or size of the particles were further investigated. The proposed synthesis methodology has the advantages of actively controlling the tail‐shape formation, having a narrow size distribution, as well as being a facile and convenient process with a high throughput. This approach can be applied to many applications in the pharmaceutical and biomedical arena.     

Synthesis of polypyrrole micro/nanofibers via a self-assembly process

Novel polypyrrole (PPy) micro/nanofibers were synthesized via a self-assembly process by using 4-hydroxy-3-[(4-sulfo-1-naphthalenyl) azo]-1-naphthalenesulfonic acid (Acid Red B) as dopant and ferric chloride (FeCl₃) as oxidant. Experimental conditions, including the concentration of the dopant, reaction temperature and stirring state have been investigated for their influences on the morphology of the synthesized PPy micro/nanofibers. The products were characterized by scanning electron microscopy, transmission electron microscopy and Fourier-transform infrared spectroscopy. The formation mechanism of micro/nanofibers was studied. It is believed that the micelles formed by the dopant and pyrrole monomer act as templates during the synthesis process. Two functions of aggregation and synthesis are proposed in the reaction system simultaneously, and the morphologies of micro/nanofibers are the co-operations of these two functions. The maximum conductivity value of the PPy micro/nanofibers was 8.56 S cm^?1     

Microfluidics technology for manipulation and analysis of biological cells

Analysis of the profiles and dynamics of molecular components and sub-cellular structures in living cells using microfluidic devices has become a major branch of bioanalytical chemistry during the past decades. Microfluidic systems have shown unique advantages in performing analytical functions such as controlled transportation, immobilization, and manipulation of biological molecules and cells, as well as separation, mixing, and dilution of chemical reagents, which enables the analysis of intracellular parameters and detection of cell metabolites, even on a single-cell level. This article provides an in-depth review on the applications of microfluidic devices for cell-based assays in recent years (2002–2005). Various cell manipulation methods for microfluidic applications, based on magnetic, optical, mechanical, and electrical principles, are described with selected examples of microfluidic devices for cell-based analysis. Microfluidic devices for cell treatment, including cell lysis, cell culture, and cell electroporation, are surveyed and their unique features are introduced. Special attention is devoted to a number of microfluidic devices for cell-based assays, including micro cytometer, microfluidic chemical cytometry, biochemical sensing chip, and whole cell sensing chip.     

Development of a low-cost microfluidic capillary-electrophoresis system coupled with flow-injection and sequential-injection sample introduction (review)

Microfabrication techniques used for the production of MEMS (micro electro-mechanical systems) have been successfully used to produce highly efficient microfluidic capillary electrophoresis chip systems. A limitation of this approach are the difficulties associated with the creation of the micrometer-sized structures in glass or other substrates, which currently involve specialized and expensive lithographic and etching processes. A further limitation is that hitherto most microfluidic chips are not designed for continuous introduction of a series of different samples, which limits the overall throughput of such systems. This article reviews the development of a microfluidic system for rapid CE separations, produced at a low cost of less than a dollar each, using equipment and materials readily available in the ordinary laboratory. Applications of the system, after coupling to flow-injection and/or sequential-injection sample introduction, for the determination of FITC- labeled amino acids by laser-induced fluorescence, trace metals by chemiluminescence, carbohydrates by amperometry, and inorganic and organic anions by indirect UV absorbance are exemplified to illustrate the performance and versatility of the microfluidic system. Received: 30 November 2000 / Revised: 13 February 2001 / Accepted: 23 February 2001