Phase behavior in thin films of cylinder-forming ABA block copolymers: mesoscale modeling

The phase behavior of cylinder-forming ABA block copolymers in thin films is modeled in detail using dynamic density functional theory and compared with recent experiments on polystyrene-block-polybutadiene-block-polystyrene triblock copolymers. Deviations from the bulk structure, such as wetting layer, perforated lamella, and lamella, are identified as surface reconstructions. Their stability regions are determined by an interplay between surface fields and confinement effects. Our results give evidence for a general mechanism governing the phase behavior in thin films of modulated phases.     

Nanoparticle directed domain orientation in thin films of asymmetric block copolymers

We investigated the thin film morphology of two different asymmetric block copolymers (BCP), polystyrene-block-poly(4-vinylpyridine) (PS-b-P4VP) and poly(n-pentyl methacrylate)-block-poly(methyl methacrylate) (PPMA-b-PMMA), loaded with pre-synthesized iron oxide nanoparticles (NP). The chemical composition of the BCP constituents determines the strength of the interaction between polymer chains and nanoparticles. In the case of NP/PS-b-P4VP system, the nanoparticles interact preferentially with the P4VP block and hence localize selectively in the P4VP cylindrical microdomains. However, for the NP/PPMA-b-PMMA system, the nanoparticles have no significant preference for the copolymer blocks and segregate at the polymer/substrate interface. Interestingly, this changes the effective substrate surface energy and hence leads to a remarkable change in domain orientation from parallel to perpendicular with respect to the substrate. These results clearly demonstrate the importance of both enthalpic and entropic factors which determine spatial distribution of NP in BCP films and influence domain orientation.     

Monte Carlo simulations of cylinder-forming ABC triblock terpolymer thin films

We systematically study the cylinder-forming ABC triblock terpolymer thin films using canonical ensemble Monte Carlo simulations. The simulated annealing procedure is applied to the self-assembling process. By judicious choice of the system dimensions, we elaborately investigate the effect of film thickness on the orientation of the cylinders. This confined triblock terpolymer system exhibits different phase behavior under the weak and strong surface fields. In addition, we also investigate the ensemble-averaged chain orientations and relative density profiles.     

Phase behavior in thin films of confined colloid-polymer mixtures

Using self-consistent-field and density-functional theories, we first investigate colloidal self-assembly of colloid-polymer films confined between two soft surfaces grafted by polymers. With increasing colloidal concentrations, the film undergoes a series of transitions from disordered liquid --> sparse square --> hexagonal (or mixed square-hexagonal) --> dense square --> cylindrical structures in a plane, which results from the competition between the entropic elasticity of polymer brushes and the steric packing effect of colloidal particles. A phase diagram displays the stable regions of different in-layer ordering structures as the colloidal concentration is varied and layering transitions as the polymer-grafted density is decreased. Our results show a new control mechanism to stabilize the ordering of structures within the films.     

Hybrid nanocapsules: interactions of ABA block copolymers with liposomes

Amphiphilic ABA triblock copolymers, such as poly(2-methyloxazoline)-block-poly(dimethylsiloxan)-block-poly(2-methyloxazoline) (PMOXA-PDMS-PMOXA), form vesicular structures. Here, the interaction of these ABA molecules with lipids is investigated by electron microscopy, fluorescence spectroscopy, light scattering, and differential scanning calorimetry. Our observations suggest the formation of homogeneous mixed polymer-lipid composites, independent of preparation method, i.e. film hydration, dispersion, or detergent removal. When ABA polymersomes and liposomes are mixed, we observed monomer exchanges on a time scale of minutes. The possibility of forming mixed structures and the exchanges between preformed structures allow the combination of the properties of lipids and polymers such as stability and loading encapsulation capacity.     

Synthesis and properties of ABA propylene-ethylene block copolymers

Experimental data, which includes catalyst lifetimes, thermal analyses, fractionation by urea complexation, x-ray diffraction, and ¹³C-NMR spectroscopy, are presented to confirm the successful synthesis of ABA propylene-ethylene block copolymers. A dry catalyst system of DEAC-TiCl₃(AA) and a gas-phase polymerization technique was used to prepare the copolymers. PRP-and ERE-type copolymers (P-isotactic polypropylene, E-polyethylene, and R-random propylene-ethylene copolymer block) were prepared. Some preliminary physical property data are given which indicate that PRP-type copolymers can behave as elastomeric fibers. The stress-strain behavior also indicates block copolymer formation.     

Statistical thermodynamics of ABA block copolymers. II

A microstructural model for the phase-separated states of ABA triblock copolymers is proposed. It postulates the simultaneous existence of three phases: pure A, pure B, and a mixed region. Incorporation of the mixed region distinguishes this treatment from all other theories and is responsible for considerable flexibility in the model without increased numbers of parameters. Calculations of free energy changes required to establish specific microstructures permit the prediction of a favored one from among five possibilities: discrete spheres of A (or B), discrete cylinders of A (or B), and lamellae.     

Synthesis, post-modification and self-assembled thin films of pentafluorostyrene containing block copolymers

Block copolymers consisting of a pentafluorostyrene (PFS) block and a hydrophilic block were synthesized by RAFT polymerisation. The hydrophilic blocks consist of methacrylate derivatives, 4-hydroxystyrene or 4-vinylpyridine monomers. The block copolymers were obtained with narrow molecular weight distributions and the molecular weights were in good agreement with the theoretical values. In addition, a model thiol was reacted with the PFS moieties of the block copolymers. This polymer–analogous reaction was performed under ambient conditions in high yields resulting quantitatively in para-substitution of the pentafluorophenyl rings. Finally, thin films consisting of block copolymers that showed strong phase-segregation behaviour and ordered nanostructured surfaces consisting of both blocks were obtained.     

Robust control of microdomain orientation in thin films of block copolymers by zone casting

Block copolymers with chemically immiscible segments exhibit a variety of microphase-separated nanostructures on the scale of 10-100 nm. Controlling the orientation of these microphase separated nanostructures is vital in many applications such as lithography, membranes, data storage, and so forth. Typical strategies involve the use of external fields or patterned substrates. Here, we report a robust zone casting technique to achieve highly ordered thin films of block copolymers on centimeter-scale substrates. The robustness of this technique is its powerful control on diverse morphologies and exceptional tolerance on versatility of block copolymer chemistry as well as allowance of a wide spectrum of substrates. We demonstrate that perpendicular orientations with respect to the surface are achieved for block copolymers with both lamellar and cylindrical morphologies by controlling solution casting rate, temperatures, and block copolymer chemical structures. Thin films of both noncrystalline and crystalline block copolymers exhibit excellent orientational order and lateral order. However, the lateral order in the thin films of crystalline block copolymers shows dependence on casting temperature and melting temperature of the crystalline segment. Remarkably, all the ordering is independent of the substrates on which the block copolymer films are cast.     

Crazing in thin films of styrene–butadiene–styrene block copolymers

The mechanism of craze initiation and growth and its relationship to mechanical properties has been studied in thin films of styrene–butadiene–styrene (SBS) block copolymers. Optical microscopy and transmission electron microscopy were used to examine three copolymers which has a spherical rubber domain morphology but varied in rubber content from 20 to 50%. With increasing rubber content, the crazes became longer and less numerous. Widening of the crazes was at least partially responsible for the higher strains achieved in the copolymers, especially for the composition with the highest rubber content where the crazes widened to form micronecks. Transmission electron microscopy revealed that craze initiation and growth at the craze tip occurred by cavitation in the polystyrene phase. Cavitation of the continuous phase rather than the rubber domains was attributed to the concentration of chain-end flaws in the polystyrene. Crazes in the block copolymers followed a meandering pathway and the boundaries between crazed and uncrazed material were indistinct. Incorporation of fibrillated rubber particles into the craze fibrils strengthened the craze. At higher rubber content, the craze widened in the stress direction by voiding and fibrillation, which produced a cellular morphology.     

Controlling the size of nanostructures in thin films via blending of block copolymers and homopolymers

The effects of molecular weight and concentration of poly (methyl methacrylate) (PMMA) homopolymer or symmetric short polystyrene-block-poly (methyl methacrylate) (PS-b-PMMA) diblock copolymer on the size of the nanostructures of its blends with symmetric long PS-b-PMMA diblock copolymer have been investigated by atomic force microscopy. By careful controlling of the film thickness, solvent selectivity, and annealing time, PMMA cylindrical microdomains oriented normal to the film surface were obtained in all thin films. With the addition of both low- and high-molecular-weight PMMA homopolymers, the cylindrical domain sizes increased although it was less obvious for the lower molecular weight homopolymer. In contrast to the homopolymer, adding the short chain diblock copolymer resulted in a decrease in the cylindrical domain size, which was ascribed to the reduction of the interfacial tension and increase in the stretching energy.     

Phase behavior of mixed Langmuir monolayers from amphiphilic block copolymers and an antimicrobial peptide

The behavior of binary monolayers from PMOXA-PDMS-PMOXA triblock copolymers and alamethicin, an antimicrobial peptide, was investigated in the context of formation of novel biocomposite nanostructured materials. The properties of mixed monolayers were studied by surface pressure-area isotherms and Brewster angle imaging. As reported previously, functionality of alamethicin relies on its aggregation properties in lipid mono- and bilayers. This is also the case in polymer matrixes, however, here the mixing properties differ from lipid-peptide systems due to the polymers' structural specificity. The peptide influence on the polymer films is provided in detail for the first time, and supported by the compressibility data to asses the elastic properties of such composite membranes.     

Synthesis and properties of high strength high modulus ABA block copolymers

A series of novel ABA block copolymers were synthesized containing a rigid-rod (B) block for reinforcement and a flexible coil (A) block as the matrix. Poly[(benzo[1, 2d: 4, 5d′]bisthiazole-2,6-diyl)-1,4-phenylene] (PBT) was the rigid-rod (B) block utilized in this study and was polymerized in such a way as to provide carboxylic acid end-groups. The carboxy-terminated PBT was copolymerized with the AB monomers, 3,4-diaminobenzoic acid and 4-amino-3-mercaptobenzoic acid, which generates a benzimidazole or benzthiazole (A) block, as well as grafts the blocks together. Composition of the blocks could be varied by the weight of AB monomer used in the copolymerizations. Solution behavior of the copolymers in methanesulfonic acid was determined, and fibers were obtained by wet spinning techniques. The block copolymers exhibited typical tenacities of 200 ksi, 16 Msi modulus, and an elongation to break of 1.4%. Critical concentration values for fabrication increased approximately 3% over mechanical mixtures of the same heterocyclic components.     

Surface-induced phase transitions in ultrathin films of block copolymers

We study theoretically the lamellar-disorder-lamellar phase transitions of AB diblock and tetrablock copolymers confined in symmetric slitlike pores where the planar surface discriminatingly adsorbs A segments but repels B segments, mimicking the hydrophobic/hydrophilic effects that have been recently utilized for the fabrication of environmentally responsive "smart" materials. The effects of film thickness, polymer volume fraction, and backbone structure on the surface morphology have been investigated using a polymer density-functional theory. The surface-induced phase transition is manifested itself in a discontinuous switch of microdomains or a jump in the surface density dictated by the competition of surface adsorption and self-aggregation of the block copolymers. The surface-induced first-order phase transition is starkly different from the thickness-induced symmetric-asymmetric or horizontal-vertical transitions in thin films of copolymer melts reported earlier.     

Effect of substrate and molecular weight on the stability of thin films of semicrystalline block copolymers

The thermal stability of the thin film morphology of two symmetric oxyethylene/oxybutylene block copolymers (E76B38 and E114B56) on mica and silicon was investigated via atomic force microscopy (AFM). It is found that morphological transition of EmBn thin films during melting is strongly dependent on the molecular weight of the diblock copolymers and their interaction with the substrate. For E76B38 on mica, a single-layered structure transforms into a double-layered structure upon melting, but the same polymer on silicon retains a single-layered structure after melting and spreads quickly to wet-out the silicon surface. Conversely a longer polymer, E114B56, has a thin film on mica that does not change much after melting of the crystalline E block. A mechanism was proposed to explain the relative stability of E76B38 and E114B56 thin films upon melting. Internal stress is produced during melting and can be released along two directions. The release along the vertical direction is restricted by the energy barrier related to the segregation strength, and the release along the horizontal direction is dependent on the mobility of block copolymer related to the interaction between the block copolymer and the substrate. Domain size affects the release rate of the internal stress along the horizontal direction and thus the thermal stability of EmBn thin films. Switching between horizontal and vertical releases can be realized by controlling the domain size of the thin films.     

Unexpected consequences of block polydispersity on the self-assembly of ABA triblock copolymers

Controlled/"living" polymerizations and tandem polymerization methodologies offer enticing opportunities to enchain a wide variety of monomers into new, functional block copolymer materials with unusual physical properties. However, the use of these synthetic methods often introduces nontrivial molecular weight polydispersities, a type of chain length heterogeneity, into one or more of the copolymer blocks. While the self-assembly behavior of monodisperse AB diblock and ABA triblock copolymers is both experimentally and theoretically well understood, the effects of broadening the copolymer molecular weight distribution on block copolymer phase behavior are less well-explored. We report the melt-phase self-assembly behavior of SBS triblock copolymers (S = poly(styrene) and B = poly(1,4-butadiene)) comprised of a broad polydispersity B block (M(w)/M(n) = 1.73-2.00) flanked by relatively narrow dispersity S blocks (M(w)/M(n) = 1.09-1.36), in order to identify the effects of chain length heterogeneity on block copolymer self-assembly. Based on synchrotron small-angle X-ray scattering and transmission electron microscopy analyses of seventeen SBS triblock copolymers with poly(1,4-butadiene) volume fractions 0.27 ≤ f(B) ≤ 0.82, we demonstrate that polydisperse SBS triblock copolymers self-assemble into periodic structures with unexpectedly enhanced stabilities that greatly exceed those of equivalent monodisperse copolymers. The unprecedented stabilities of these polydisperse microphase separated melts are discussed in the context of a complete morphology diagram for this system, which demonstrates that narrow dispersity copolymers are not required for periodic nanoscale assembly.     

Morphological study of the organization behavior of rod-coil copolymers and their blends in thin solid films

A detailed study of the self-assembly ability of triblock coil-rod-coil copolymers containing a rigid di(styryl)-anthracene segment covalently linked to oxadiazole-based blocks and their binary blends with oxadiazole-based homopolymers is presented here. The self-organized microdomains seem to pack into a fascinating ordered hexagonal structure obtained at a critical concentration without any significant influence of the sample preparation method, based on evidence obtained by scanning electron microscopy (SEM), transmission electron microscopy (TEM) and fluorescence microscopy studies. The compatibilization efficiency of these coil-rod-coil copolymers in polymer blends composed of an electron-accepting polyoxadiazole and a luminescent polyanthracene-based pair was studied by atomic force microscopy (AFM). The common feature of all observed morphologies is the compatibilizing function of the rod-coil molecule, which intercalates between the incompatible domains to prevent the formation of well-defined phase separated nanostructured surfaces.     

Self-assembly behavior of ABA coil-rod-coil triblock copolymers: a Brownian dynamics simulation approach

The self-assembly behavior of ABA coil-rod-coil triblock copolymers in a selective solvent was studied by a Brownian molecular dynamics simulation method. It was found that the rod midblock plays an important role in the self-assembly of the copolymers. With a decrease in the segregation strength, ?(RR), of rod pairs, the aggregate structure first varies from a smecticlike disk shape to a long twisted string micelle and then to small aggregates. The influence of the block length and the asymmetry of the triblock copolymer on the phase behavior were studied and the corresponding phase diagrams were mapped. It was revealed that the variation of these parameters has a profound effect on microstructure. The simulation results are consistent with experimental results. Compared to rod-coil diblock copolymers, the coil-rod-coil triblock copolymers has a larger entropy penalty associated with the interfacial grafting density of the aggregate, leading to a higher ?(RR) value for structural transitions.     

Coarse-grained simulations of ABA amphiphilic triblock copolymer solutions in thin films

We study a coarse-grained model of A(10)-B(20)-A(10) amphiphilic triblock copolymers in aqueous solution under confinement. We focus on the influence of the wall interaction on the morphology of the ensuing self-assembled structures. We also study the dynamics of the polymers. All our simulations are confined between two walls. We study three different combinations of walls: hydrophobic and hydrophobic, hydrophobic and hydrophilic, hydrophilic and hydrophilic. We moreover elucidate the concentration influence. The conformation and behavior of the copolymer in strongly confined systems depend on the type of wall interaction and concentration.