天然气管道止裂构件的分析和设计

在钢制天然气输送管道上，经常应用机械止裂构件来防止可能发生的裂纹迅速扩展事故，这些止裂构件的作用是减小管壁开裂后的张开变形，降低裂纹驱动力的峰值，其结果使止裂可能发生，这被认为是在不能阻止裂纹起裂的情况下，防止裂纹扩展灾难性破坏的第二道防线，基于流体／结构／断裂耦合计算程序ＰＦＲＡＣ，该文发展了分析这些止裂构件的方法，推导含平面初曲率三维曲梁的动力学有限元模拟并结合入ＰＦＲＡＣ程序之中，用来模拟这     

Analysis and design of mechanical crack arrestors for gas pipeline

Mechanical arrestors are frequently used in gas transmission pipelines to prevent the possibility of long running cracks. These arrestors have the effect of reducing the pipe from opening as the crack passes. This decreases the available crack driving force and, as a result, crack arrest may take place. This essentially is a second line of defence against catastrophic failure in the event crack initiation cannot always be prevented. A novel analyzing method presented in this paper has been developed to investigate the suitability of these crack arrestors. This is based on a fluid/structure/fracture interaction package, PFRAC. A dynamic finite element approach has been developed for a three dimension curved beam with initial plane curvature, which has been implemented in PFRAC to simulate the behaviour of the arrestor. The contact conditions between the pipe wall and the arrestor, along with the various computational procedures, are described. Several numerical results for a cracked pipe with arrestors are presented and compared with those for pipes without arrestors.     

Material fracture toughness determination for polyethylene pipe materials using small scale test results

The Small-Scale Steady State (S4) test has been recently developed in order to assess the fracture behaviour of polyethylene (PE) gas distribution pipe material during rapid axial crack propagation. Based on an investigation of the S4 test, a simulation model of S4 test has been developed. This paper describes the use of the results obtained from the S4 test and program modified from PFRAC (Pipeline Fracture Analysis Code) to evaluate the fracture toughness of the material,G, which could not be directly obtained from the test, and to predict critical pressure,p _c , for rapid crack propagation (RCP) in a full scale PE pipe. The algorithms for contact conditions are developed to consider the opening pipe wall impact against a series containment rings and the capabilities of PFRAC are also extended. WhenG _d is evaluated, investigations are made on the effect of temperature, wall thickness and crack velocity. In addition, procedures to evaluate the critical pressure for the S4 test pipe are also discussed.     

Analysis model to simulate the cracked pipe buried in soil

This paper describes the use of the finite element method to simulate crack propagation in a pipeline in the presence of soil backfill. Since typical values for soil modulus are known, a spring element can be used to simulate the effects of backfilled soil on crack propagation. This consists of the relationship between the soil property and the stiffness of the spring element, and the effect of backfill depth on the crack propagation in the pipes. By equating crack driving force,G, in the presence of soil, to the dynamic fracture toughness of the pipeline material, a theoretical predictive capability is obtained for the first time for the gas transmission and distribution pipelines. Numerical calculations have also been carried out for the cracked pipe with backfill and without backfill.     

浅埋高压输气管道爆炸地面振动的原型试验与数值模拟研究

针对浅埋高压输气管道爆炸产生的地面振动效应,采用现场试验结合数值模拟的方法展开研究。组织实施了全尺寸天然气管道爆炸试验,掌握了高压输气管道爆炸地面振动的量级范围以及衰减规律。经试验数据分析得到,埋地高压天然气管道爆炸造成的地面振动主要产生于物理爆炸过程中,随后发生的天然气爆燃过程并未产生明显的地面振动。基于非线性有限元程序 LS-Dyna建立了高压输气管道爆炸试验计算模型,计算结果与试验现象吻合较好,验证了模型参数设计的合理性。进一步分析了管道爆炸瞬间管内气体-管壁-土体的相互作用机理、应力分布以及裂纹扩展规律。由计算结果分析得到,管道开裂是由于内部高压气体推动管壁向两侧扩展在裂纹尖端处形成了应力集中,管壁冲击土体的速度可达50 m/s,冲击产生的塑性状态向远处传播逐渐衰减为弹性应力波,即形成了地面振动效应。研究成果揭示了高压气体管道爆炸地面振动的主要成因,可为爆炸事故振动预防提供理论参考和技术支持。     

冲击载荷作用下黑砂岩动态断裂参数的分形修正

基于分形理论研究了偏折裂纹扩展路径对动载荷作用下黑砂岩的动态断裂力学参数的测试误差影响作用,采用传统的分离式霍普金森压杆（split Hopkinson pressure bar, SHPB）实验装置对修正侧开单裂纹半孔板（improved single cleavage semi-circle specimen, ISCSC）试样进行动态冲击实验,随后采用裂纹扩展计进行裂纹起裂时间与裂纹扩展速度等动态断裂力学参数测试,采用分形理论对测试的裂纹扩展速度与动态应力强度因子进行修正,利用实验-数值法对黑砂岩的动态断裂韧度进行计算。研究结果表明,ISCSC构型构件能够有效应用于岩石材料动态裂纹扩展行为的研究,并发生了止裂现象,经分形修正的裂纹扩展速度与动态断裂韧度更接近实际裂纹动态扩展情况,修正前后得到黑砂岩材料的裂纹扩展速度误差为33.51%,动态断裂韧度最大误差为7.68%,说明利用分形理论对动态断裂韧度等动态断裂参数计算更合理。

     

Incubation time fracture criterion for FEM simulations

The paper is discussing problems connected with embedment of the incubation time criterion for brittle fracture into finite element computational schemes.Incubation time fracture criterion is reviewed;practical questions of its numerical implementation are extensively discussed.Several examples of how the incubation time fracture criterion can be used as fracture condition in finite element computations are given.The examples include simulations of dynamic crack propagation and arrest,impact crater formation(i.e.fracture in initially intact media),spall fracture in plates,propagation of cracks in pipelines.Applicability of the approach to model initiation,development and arrest of dynamic fracture is claimed.     

无网格与有限元的耦合在动态断裂研究中的应用

提出将无网格Galerkin法与有限元耦合的方法用于分析动态裂纹扩展问题,只在裂尖附近区域沿裂纹扩展方向布置无网格结点,而在其他区域采用一般的有限元,区域交界处的结点采用MLS方法插值,然后将求得的结点值再分配到有限单元的相关结点上,保证了无网格区域和有限元区域的交界处位移的连续。避免了网格的再生成,同时也克服了单纯使用无网格Galerkin法所带来的边界条件难处理及计算效率较低的缺点。数值算例显示这种方法是有效的。     

冲击载荷作用下圆孔缺陷对裂纹动态扩展行为的影响规律

空腔和裂纹缺陷通常共存于深部地下岩体中,它们共同影响着岩体的结构安全性与稳定性。为了探究动力扰动载荷下圆形空腔对裂隙岩体内裂纹扩展行为的影响规律,提出了不同圆孔倾角的直裂纹空腔圆弧开口试件（circular opening specimen with straight crack cavity, COSSCC）,利用自制大型落锤冲击实验装置进行动态加载实验,同时采用裂纹扩展计系统测试了裂纹的动态起裂时刻与裂纹扩展速度等各种断裂力学参数,随后采用有限差分软件Autodyn进行裂纹扩展路径与圆孔周围应力场的数值分析,并采用有限元软件Abaqus计算裂纹的动态起裂韧度与裂纹扩展过程中的动态扩展韧度。结果表明:（1）当圆孔倾角θ小于10°时,裂纹扩展路径会偏折并穿过圆孔表面;当圆孔倾角θ为20°与30°时,裂纹扩展路径向圆孔方向发生偏折但不会穿过圆孔,圆孔具有明显的裂纹扩展引导作用; 当圆孔倾角θ为40°与50°时,裂纹扩展路径不会发生偏折,圆孔引导作用明显减弱。（2）当裂纹扩展路径达到圆孔空腔附近时,裂纹尖端的拉伸应力区与圆孔边缘的拉伸应力区发生重合,此时裂纹扩展速度显著增大,裂纹动态断裂韧度显著减小。（3）裂纹的偏折方向与裂纹尖端最大周向应力的方向基本一致。（4）裂纹动态断裂韧度始终小于裂纹起裂韧度,且裂纹动态断裂韧度与裂纹动态扩展速度呈负相关关系。裂纹动态扩展速度越大,裂纹动态断裂韧度越小。     

岩石偏心圆孔单裂纹平台圆盘的动态裂纹扩展与止裂

针对平台圆环构型的优点, 提出偏心圆孔单裂纹平台圆盘(cracked eccentrically holed flattened disc, CEHFD), 该试样具有更长的断裂路径。利用霍普金森压杆加载系统, 径向冲击CEHFD试样, 完成Ⅰ型动态断裂实验。砂岩试样表面粘贴应变片和裂纹扩展计, 用于监测裂纹动态起裂、扩展和止裂的全过程。实验表明, 在整个断裂过程中, 裂纹非匀速扩展, 裂纹扩展速度在裂纹起裂后加速上升, 在裂纹止裂前有明显的减速, 与地震时断层的动态破裂全过程完全吻合。采用实验-数值-解析法得到动态应力强度因子, 其时间历程呈现先增大后减小的趋势。根据断裂过程不同时刻, 得到相应的动态起裂韧度、扩展韧度及止裂韧度。在动态断裂全过程中, 动态扩展韧度为速度的函数, 变化趋势与速度一致, 随着时间先增大后减小; 动态起裂韧度大于动态止裂韧度, 止裂韧度随着裂纹最大扩展速度的增大而降低, 并且有较大的离散性。

     

Finite Element Simulations of Dynamic Fracture of Full-Scale Gas Transmission Pipelines

The dynamic crack growth in a full-scale gas pipeline of API X80 steel is analyzed using the finite element method with the cohesive zone model. Based on the simulation, it is revealed that for the moderate steady-state crack growth, the crack-tip-opening angle strongly depends on the crack growth speed. In addition, the threshold initial crack sizes under different internal pressures are analyzed, which show a significant three-dimensional effect due to the wall thickness of the pipeline. The presented model offers a feasible way to study some details of the dynamic fracture of full-scale pipelines when tests are difficult or expensive.     

动载荷作用下裂隙岩体的止裂机理分析

为深层次了解裂隙岩体在动载荷作用下的动态断裂特性及止裂机理,采用TWSRC（tunnel with single radial crack）构型进行中低速冲击实验,选择砂岩作为原材料制作裂隙岩体试样,以落锤冲击试验装置与裂纹扩展计实验系统对裂纹的动态起裂、扩展及止裂过程进行全过程监测,重点研究动态破裂过程的破裂行为及止裂现象。使用有限差分法程序进行数值模拟,验证冲击实验结果的科学性与准确性。研究发现:裂隙岩体的动态断裂过程是由起裂加速-高速扩展-缓慢减速-止裂-再次起裂加速-再次高速扩展等多次循环的过程构成,且止裂区间尺寸为微秒量级;裂隙岩体止裂位置的穿晶断裂比例远小于初始起裂点,青砂岩动态断裂过程的穿晶断裂比例稍大于黑砂岩;裂隙岩体中止裂点再次起裂所需的能量,远小于预制裂纹初始起裂所需要的能量。     

Study on the mechanisms and quantitative law of mode I supersonic crack propagation

Continuum mechanics predicts that the propagation speed of non-equilibrium information in solids is limited by the longitudinal wave speed, so is crack propagation. However, solids are essentially discrete systems. In this paper, via theoretical analysis and numerical simulations, it is demonstrated in a straightforward way that non-equilibrium disturbance (e.g. force, displacement, energy, and so on) can propagate at a supersonic speed in discrete systems, although the magnitude of the disturbance attenuates very quickly. In dynamic fracture, a cascade of atomic-bond breaking events provides an amplification mechanism to counterbalance the attenuation of the disturbance. Therefore, supersonic crack propagation can be realized in a domino way. Another key factor for supersonic crack propagation is to ensure sufficient energy flowing into the crack tip. Since most energy can only be transferred at a speed limited by the longitudinal wave speed, the conditions for the occurrence of supersonic crack propagation are not easily met in most situations, unless there is high pre-stored energy along the crack path or continuous energy supply from the loading concomitantly moving with the crack tip. A quantitative relation between supersonic crack propagation speed and material properties and parameters is given, which implies that knowing all the classical macroscopic quantities is not enough in determining the supersonic crack propagation speed, and the microstructure does play a role. Moreover, it is interesting to note that fracture toughness affects the crack propagation speed in the subsonic regime, but not in the supersonic regime, because the deformation/stress is uniform in front of a supersonic crack where strength criterion dominates.     

An experimental method for determining dynamic fracture toughness

The boundary and loading conditions in many dynamic fracture test methods are frequently not well defined and, therefore, introduce a degree of uncertainty in the modeling of the experiment to extract the dynamic fracture resistance for a rapidly propagating crack. A new dynamic fracture test method is presented that overcomes many of these difficulties. In this test, a precracked, three-point bend specimen is loaded by a transmitter bar that is impacted by a striker bar fired from a gas gun. Different levels of energy can be imparted to the specimen by varying the speed and length of the striker to induce different crack growth rates in the material. The specimen is instrumented with a crack ladder gage, crack-opening displacement gage and strain gages to develop requisite data to determine toughness. Typical data for AISI 4340 steel specimen are presented. A simple quasi-dynamic analysis model for deducing the fracture toughness for a running crack from these data is presented, and the results are compared with independent measurements.     

采用压缩单裂纹圆孔板确定岩石动态起裂、扩展和止裂韧度

爆炸、冲击、地震等人为或自然灾害不可避免,经常造成大量土木工程设施的破坏,因此岩石在动态载荷作用下的行为受到特别关注.岩石动态断裂韧度是评价岩石抵抗裂纹动态起裂、扩展和止裂性能的材料参数,开展岩石动态断裂韧度测试方法的研究对相关理论基础和实验技术的要求较高.岩石动态断裂韧度分为动态起裂、动态扩展、动态止裂三种,虽然关于动态起裂和动态扩展的研究已有一些成果,对岩石动态止裂的研究仍是一个难题,至今几乎无人问津.研究表明,在分离式霍普金森压杆撞击压缩单裂纹圆孔板岩石试样的I型动态断裂试验中,动态起裂、扩展、止裂的全过程可以由黏贴在压缩单裂纹圆孔板试样上的裂纹扩展计监测,岩石的动态起裂、扩展、止裂韧度可以用实验-数值-解析法确定.特别值得一提的是首次测出了岩石的动态止裂韧度.裂纹扩展计信号还显示,压缩单裂纹圆孔板在止裂后,停止的裂纹还会再次动态起裂、扩展并超出裂纹扩展计的检测范围.从能量的角度分析了动态止裂的过程,指出测试动态止裂韧度时要注意的一些问题.结果显示,岩石动态起裂韧度和动态扩展韧度分别随动态加载率和裂纹扩展速度的增大而增大,岩石动态起裂韧度略大于动态止裂韧度.      

Dynamic interfacial crack propagation in elastic–piezoelectric bi-materials subjected to uniformly distributed loading

In transversely isotropic elastic solids, there is no surface wave for anti-plane deformation. However, for certain orientations of piezoelectric materials, a surface wave propagating along the free surface (interface) will occur and is called the Bleustein–Gulyaev (Maerfeld–Tournois) wave. The existence of the surface wave strongly influences the crack propagation event. The nature of anti-plane dynamic fracture in piezoelectric materials is fundamentally different from that in purely elastic solids. Piezoelectric surface wave phenomena are clearly seen to be critical to the behavior of the moving crack. In this paper, the problem of dynamic interfacial crack propagation in elastic–piezoelectric bi-materials subjected to uniformly distributed dynamic anti-plane loadings on crack faces is studied. Four situations for different combination of shear wave velocity and the existence of MT surface wave are discussed to completely analyze this problem. The mixed boundary value problem is solved by transform methods together with the Wiener–Hopf and Cagniard–de Hoop techniques. The analytical results of the transient full-field solutions and the dynamic stress intensity factor for the interfacial crack propagation problem are obtained in explicit forms. The numerical results based on analytical solutions are evaluated and are discussed in detail.     

Two dimensional numerical simulation of crack kinking from an interface under dynamic loading by time domain boundary element method

The hybrid time-domain boundary element method, together with the multi-region technique, is applied to simulate the dynamic process of propagation and/or kinking of an interface crack in a two-dimensional bi-material. The whole bi-material is divided into two regions along the interface. The traditional displacement boundary integral equations are employed with respect to each region. However, when the crack kinks into the matrix material, the non-hypersingular traction boundary integral equations are used with respect to the part of the crack in the matrix. Crack propagation along the interface is numerically modelled by releasing the nodes in the front of the moving crack-tip controlled by the fracture criterion. Kinking of the interface crack is controlled by a criterion developed from the quasi-static one. Once the crack kinks into the matrix, its propagation is modeled by adding new elements of constant length to the moving crack-tip controlled by a criterion extended from the quasi-static maximum circumferential stress. The numerical results of the crack growth trajectory for different material combinations are computed and compared with the corresponding experimental results. Good agreement between numerical and experimental results implies that the present boundary element numerical method can provide an excellent simulation for the dynamic propagation and deflection of an interface crack.     

塑性动态断裂实验研究

本文利用自制的实验装置,对韧性材料在爆炸冲击载荷作用下的塑性动态断裂特性,进行了实验研究,其中包括高塑性应变速率下,塑性区裂纹扩展过程和扩展速度的测试;塑性动态断裂韧性CTOD,及其在不同裂纹扩展速度下变化规律的测试。同时,对不同裂纹扩展速度的试件断口进行微观分析。     

加载角度对层理页岩裂纹扩展影响的实验研究

采用分离式霍普金森压杆（SHPB）系统对页岩进行冲击实验,研究层理角度对页岩动态断裂过程的影响,在裂尖设置裂纹扩展计,借助高速摄影和数字图像相关（DIC）技术对页岩中心切槽半圆盘弯曲（NSCB）试件断裂的全过程进行研究,得到了不同加载角度下页岩的动态起裂韧度、裂纹扩展速度、断裂过程中应变场和水平位移场的变化规律。实验发现:不同加载角度下,页岩的动态起裂韧度具有显著的各向异性,加载角度与动态起裂韧度呈正相关;加载角度对试样的裂纹扩展速度具有显著影响,与裂纹扩展速度呈负相关;当冲击速度较低时,切槽方向是裂纹扩展的优势方向,而当冲击速度较高时,试样会产生沿层理弱面的次生裂纹,次生裂纹对试样的断裂具有显著影响。     

Microstructural modeling of crack nucleation and propagation in high strength martensitic steels

A dislocation-density based multiple-slip crystalline plasticity formulation, a dislocation-density grain boundary (GB) interaction scheme, and an overlapping fracture method were used to investigate crack nucleation and propagation in martensitic steel with retained austenite for both quasi-static and dynamic loading conditions. The formulation accounts for variant morphologies, orientation relationships, and retained austenite that are uniquely inherent to lath martensitic microstructures. The interrelated effects of dislocation-density evolution ahead of crack front and the variant distribution of martensitic blocks on crack nucleation and propagation are investigated. It is shown that dislocation-density generation ahead of crack front can induce dislocation-density accumulations and plastic deformation that can blunt crack propagation. These predictions indicate that variant distribution of martensitic blocks can be optimized to mitigate and potentially inhibit material failure.