基于SPH方法粒子射流破岩数值模拟与实验研究

钻井液中加入体积分数为1%~3%的钢质粒子在钻头喷嘴处高速喷出冲击岩石,实现了粒子射流冲击和钻头机械联合破岩,有效提高了破岩效率。利用瞬态非线性动力学有限元模拟软件,基于光滑粒子流体动力学(smoothed particle hydrodynamics,SPH)方法,考虑流体对粒子射流冲击的影响,建立了粒子射流冲击破岩的物理模型,获得了粒子射流参数对破岩体积的影响规律,进行了室内实验验证,验证了SPH方法的有效性。结果表明:粒子射流冲击岩石表面形成规则的V型冲击坑;同条件下粒子射流破岩体积是水射流破岩体积的2~4倍;随着粒子射流冲蚀时间的增加,粒子射流破岩体积不断增加,但破岩效率降低;粒子射流压力大于10 MPa后,粒子射流破岩效率迅速增大;喷射角度大于6°后,破岩效率迅速减小。     

同轴旋转可压缩流动中液体射流稳定性

基于线性稳定性理论,建立了描述同轴旋转可压缩流动中超空化条件下液体射流稳定性的数学模型,并对数学模型及其求解方法进行了验证;在此基础上,对模型中考虑的射流及气体可压缩性、气体同轴旋转以及超空化等因素对射流稳定性的影响进行了分析. 分析结果表明,模型中考虑射流及气体的可压缩性后,与不考虑可压缩性相比,计算得到的射流稳定性明显变差,最小液滴直径减小,分裂液滴直径变化范围变宽,且小液滴数量增多. 气体的同轴旋转在轴对称与非轴对称扰动下对射流稳定性的影响完全相反;轴对称扰动时,气体旋转使射流稳定性增强,而非轴对称扰动时则正好相反;气体旋转有可能导致影响射流稳定性的扰动模式发生根本性变化. 超空化使射流稳定性变差;超空化程度较弱时,超空化使分裂液滴最小直径减小,分裂液滴直径变化范围增大;而超空化达到一定程度后,进一步提高超空化程度,分裂液滴最小直径几乎保持不变.     

自激振荡脉冲射流喷嘴装置系统频率特性理论研究

根据相似系统原理和流体网络理论建立了自激振荡脉冲射流喷嘴装置的等效网络模型,利用系统传递函数推导了系统频率特性方程并进行了数值计算。结果表明:喷嘴装置的固有频率主要由喷嘴形状、结构参数、入口流速、射流中压力扰动波波速决定;自激振荡腔腔径、自激振荡腔腔长、上喷嘴直径、下喷嘴直径都对系统频率特性影响很大。提出了相应的自激振荡脉冲射流喷嘴设计准则,即喷嘴装置在最佳阻尼比下产生谐波共振。     

喷嘴内部流道型线对射流流场的影响

为研究喷嘴内部流道型线对射流流场的气体动特性参数的影响,根据可压缩流体轴对称N－S方程,利用RNGκ－ε湍流模式和有限体积法,并采用四边形非结构网格,对不同内部流道型线的喷嘴自由射流进行数值模拟。对于轴对称等直径圆管喷嘴,进口处的流道型线对射流流道参数的分布有较大的影响;轴对称收缩喷嘴的收缩角大小主要影响射流出口附近的流动,对流动具有不同的阻滞效果。计算结果与实验吻合较好,若要获得较佳的外部流场参数,优化喷嘴内部流道设计十分重要。     

出口条件对圆形湍流射流远场区自保持性的影响

报道出口条件对圆形湍流射流自保持性影响的实验研究结果. 对来自渐缩和长管两种不同结构喷嘴的射流,在相同雷诺数条件下,沿轴线进行了速度测量; 研究的统计量包括平均速度、湍流强度、高阶矩、能谱和积分尺度. 实验结果表明,渐缩喷嘴射流比长管射流发展得更快、更容易达到自保持状态. 通过对比发现,在两射流的速度(温度)场中,平均速度(温度)、湍流强度、偏斜因子和平坦度因子都存在明显的异同. 同时发现两射流的积分尺度随轴向距离的增加都成线性增长,且在渐缩喷嘴射流中增长得更快. 通过对比两射流的边界层厚度、径向与轴向湍流强度的比值、湍动能能谱图并结合前人的研究结果,对两射流湍流场所表现出的不同的统计学行为给出了合理的解释.      

超临界CO2磨料射流流场影响因素的模拟分析

为了揭示超临界CO₂磨料射流流场特性,利用计算流体动力学模拟软件,对超临界CO₂磨料射流结构及不同因素对射流流场的影响规律进行了研究。结果表明:超临界CO₂磨料射流轴向速度和冲击力随着喷距的增大,先增大后减小,即存在最优喷距,喷射压差为10~30 MPa时最优喷距为3~6倍喷嘴直径;喷射压差一定时,围压由10 MPa增至30 MPa对射流速度场及液相冲击力会造成较小的负面影响。通过超临界CO₂射流破岩实验对上述2因素进行了辅助对比验证;流体温度由333 K增至413 K,固液两相轴向速度增大,而流体密度降低,导致液相冲击力减弱;磨料浓度由3.0%连续增至11.0%,射流固液两相轴向速度逐渐降低,降幅逐渐减小。     

水下超声速气体射流回击现象的实验研究

对水下超声速气体射流的动力学行为进行了实验研究.通过流动可视化揭示了回击现象的演化过程,利用探针排获得了射流近场区的脉动压力分布,实验结果表明:在超声速喷管出口两倍直径处,射流形貌的变化导致气体中出现了大幅值压力脉冲.通过流场可视化与压力测量的同步校验,证实了喷口端面处回击事件与流场气相区中压力脉动之间相关性.     

收缩扩张管内液氮空化流动演化过程试验研究

本文基于低温空化试验平台研究了收缩扩张流道内液氮非定常空化流动的演化过程. 试验采用高时空分辨率的高速摄像机对77 K液氮在不同空化数σ下空穴结构的演变进行了精细化的分析和研究. 利用试验得到的空穴长度和面积等数据, 定量分析了液氮空化流动的非定常特性与时空演变规律. 研究结果表明: (1)在相似来流速度和温度条件下, 随着空化数的减小, 液氮空化流动呈现四种典型流型, 空穴长度在2.5 h以内为初生空化、空穴长度在2.5 h ~ 7.5 h之间为片状空化、空穴长度在7.5 h ~ 15 h之间为大尺度云状空化, 空穴长度超过15 h为双云状空化, 且在大尺度云状空化和双云状空化阶段均捕捉到了回射流现象; (2)液氮空化流动从初生空化到双云状空化, 脱落空穴的尺度逐渐增大, 空穴面积脉动的幅值和准周期均有所增加. 同时, 在大尺度云状空化与双云状空化阶段, 喉口处堵塞效应对空化流动的影响显著增强; (3)相比于初生空化, 片状空化、大尺度云状空化以及双云状空化中脱落空穴的移动距离依次增加了0.97倍、2.65倍与2.68倍, 溃灭时间依次增加了1.18倍、3.59倍与4.47倍, 但溃灭速度依次减小了0.10倍、0.20倍与0.30倍. 除此之外, 对于双云状空化阶段, 存在两种显著不同的脱落空穴演化过程.      

超临界CO2直旋混合射流破岩特性的实验研究

超临界二氧化碳(CO₂)射流破岩既能降低岩石门限压力又能有效保护储层,直旋混合射流兼具直射流和旋转射流特点可提高破岩效率,基于此提出了超临界CO₂直旋混合射流的破岩方法。为了揭示超临界CO₂直旋混合射流破岩特性,设计加工出叶轮式直旋混合射流喷嘴,通过岩石定点冲击破碎实验对比了该射流与常规水射流的破岩效果,并研究了叶轮长度、叶轮中心孔直径、混合腔长度、喷射距离、射流压力等重要参数对超临界CO₂直旋混合射流破岩效果的影响。结果表明:相同实验条件下,该射流方法的平均破岩能力比常规水射流提高了42.9%;超临界CO₂直旋混合射流破岩易出现较大体积岩屑崩落现象;随着叶轮长度、混合腔长度、喷射距离的增大破岩效果均先增强后减弱,实验条件下上述参数存在最优范围值;叶轮中心孔直径的增大会导致岩石破碎孔深度增加、直径减小;随着射流压力的升高,超临界CO₂直旋混合射流破岩效果有着较为明显的提升。研究结果可为超临界CO₂直旋混合射流破岩方法的进一步研究提供实验依据。     

氮气射流抑制氢气喷射火的实验研究

为了探究抑制氢气喷射火的有效方法,并揭示氮气射流对氢气喷射火焰的影响规律,开展了一系列氮气作用下氢气喷射火实验。采用喷嘴直径为3mm、滞止压力为10atm的氮气射流,并改变氮气喷射高度和水平喷射距离,对氢气喷射火进行抑制。选择2种典型的氢喷射火,分别为喷嘴直径为3mm、滞止压力为0.1atm的过膨胀亚音速火焰和喷嘴直径为1mm、滞止压力为8atm的欠膨胀超音速火焰。实验结果表明,在氮气射流作用下火焰发生偏转,氢气喷射火长度衰减率随氮气喷射高度增大而减小。当氮气作用于火焰根部时,能有效地扑灭氢气喷射火。随氮气喷射距离增加,氢喷射火长度衰减率减小。另外,欠膨胀超音速氢气喷射火存在火焰抬升现象,氮气更易使喷射火熄灭,且在较大的水平喷射距离下仍能使火焰熄灭;过膨胀亚音速氢气喷射火由于抬升高度不明显,氮气射流灭火效果较差,仅能够在较小的水平喷射距离下使火焰熄灭。     

The relation between the high speed submerged cavitating jet behaviour and the cavitation erosion process

In order to accurately and reliably evaluate the cavitation erosion resistance of materials using a cavitating jet generator, the effects of the hydrodynamic parameters and the nozzle geometry on the erosion process were investigated. Since the behaviour of a high speed submerged cavitating jet is also depending on the working conditions; their influence is also discussed based on the evaluation of cavitation erosion process. The erosion rate was used as an indicator for cavitating jet behaviour. Specimens of commercial-purity copper were subjected to high speed submerged cavitating jets under different initial conditions, for certain time periods. The force generated by jet cavitation is employed to initiate the erosion in surface. The tested specimens were investigated with a digital optical microscope and a profilometer. It was found that erosion becomes more pronounced with decreasing cavitation numbers, as well as with increasing exit jet velocities. The nozzle configuration and hydrodynamic parameters have strong influences on the erosion rate, eroded area and depth of erosion. A comparison between the obtained results explains some of the mechanisms involved in cavitation and erosion processes and their relation to the tested parameters. Mathematical expressions which combine these parameters with the erosion rate are obtained. These parameters are very important in order to control the cavitation as a phenomenon and also to control the performance of the cavitating jet generator.     

Wall jet similarity of impinging planar underexpanded jets

Velocity profiles and wall shear stress values in the wall jet region of planar underexpanded impinging jets are parameterized based on nozzle parameters (stand-off height, jet hydraulic diameter, and nozzle pressure ratio). Computational fluid dynamics is used to calculate the velocity fields of impinging jets with height-to-diameter ratios in the range of 15–30 and nozzle pressure ratio in the range of 1.2–3.0. The wall jet has an incomplete self-similar profile with a typical triple-layer structure as in traditional wall jets. The effects of compressibility are found to be insignificant for wall jets with Ma < 0.8. Wall jet analysis yielded power-law relationships with source dependent coefficients describing maximum velocity, friction velocity, and wall distances for maximum and half-maximum velocities. Source dependency is determined using the conjugate gradient method. These power-law relationships can be used for mapping wall shear stress as a function of nozzle parameters.     

Modelling the erosion efficiency of cavitation cleaning jets

A model is presented of the erosion damage and cleaning efficiency of cavitation and conventional cleaning jets. The effect of supply pressure, jet velocity, standoff distance, nozzle diameter and type of fluid are considered and assessed in relation to experimental findings.     

Experimental study of a liquid jet flowing into another immiscible liquid “a local analysis of the interface”

This paper describes an experimental study of a liquid jet leaving a cylindrical nozzle under gravity. A special optical system was used to study the spatial and temporal interface variations between two liquids. A photoelectric cell was used to measure the light intensity and to obtain the physical parameters of the jet. Spatial analysis revealed a continual contraction of the jet from the nozzle exit to the break-up zone. Fluctuations of the interface over time are characteristic of a random signal with a narrow bandpass. The Fourier transform of the different samples shows a bandpass of finite width centered around a characteristic frequency. The distribution of interface amplitude fluctuations was symmetrical to the average diameter, except in the zone in which the jet breaks up. By systematically tracing the main parameters of the jet diameter, we observed three zones with different jet behavior. The characteristic frequency of interface fluctuations increases as a linear function of the distance from the nozzle. The amplitude of interface fluctuations was an exponential function of the distance at which jet diameter fluctuations were measured.     

超高压水射流喷头水动力特性研究

基于对超高压水射流喷头的外部参数定量化分析,给出关于射流核心参数的优选方法,旨在提高水射流效率。首先,根据超高压水射流除锈喷嘴的工作特点,考虑到水的压缩性和空化效应,建立单束定冲角、多束旋转喷头的三维数值模型,通过改变靶距、入射角度、转速等外部特征参数,实施了超高压水射流除锈喷头水动力性能模拟研究。然后,重点分析单束定冲角喷嘴靶距、入射角度对靶面剪切应力、打击压强分布的影响,以及射流等速核长度与最佳射流靶距的关系。发现当靶距等于喷嘴射流等速核长度时,壁面剪切应力达到最佳水平。此外,通过分析高速旋转射流卷吸效应、靶面水垫作用对靶面所受剪切应力、打击压强分布的影响,得到最佳转速范围和对应线速度。初步阐明了射流冲击剥离的机理、单束定冲角以及多束旋转射流的特征参数对射流效果的影响,可为超高压除锈喷头的设计、装配提供参考。     

Pressure fluctuation and surface morphology induced by the high-pressure submerged waterjet confined in a square duct

Driven by high pressures, the submerged waterjet is featured by high velocity and cavitation, which arouse unsteady flow signals. To elucidate the temporal and spatial characteristics of the high-pressure submerged waterjet, an experimental work was carried out with the waterjet submerged in a square duct and jet pressures varied from 50 to 320 MPa. Three nozzles with different throat-segment diameters were considered. Under non-impingement condition, pressure fluctuations near the waterjet stream were acquired with miniature dynamic pressure transducers. For the jet impingement cases, microhardness, surface morphology and mass removal rate of the impinged specimens were measured. The results show that drastic change of pressure in ambient water is caused by the waterjet. As the jet pressure rises, high-frequency components are excited and the effect of cavitation is significant. In streamwise direction, the gap between the first, second and third highest frequencies is progressively narrowed. The maximum pressure amplitude increases as waterjet develops, irrespective of the jet pressure and the nozzle diameter. High jet pressures lead to high microhardness of the target surface. Surface morphology serves as an indicator of the synthetic effect of jet impingement and cavitation. Erosion patterns associated with the three nozzles are considerably different; cavitation erosion intensity declines with the increase in the nozzle diameter.     

Jet flow field during screech

Measurements were made of the flow field structure and the near field parameters of a jet exhausting from a sonic nozzle with a 1.27 cm exit diameter. Compressed air was used for obtaining stagnation pressures up to 5 atmospheres. The jet exhausted vertically from a settling chamber into an acoustically insulated room and through an insulated duct out through the roof. Measurements were made with several different reflecting surfaces at the nozzle exit as well as an insulating surface. Schlieren pictures at 500,000 frames/s were taken. Overall sound pressure level, impact pressure level downstream, and sound frequency analyzer measurements were made.It was found that with a reflecting surface there was a radial oscillation of the jet which had the same frequency as the dominant sound (screech) frequency emitted by the jet. No axial motion of the inviscid part of the flow structure was detected. The insulated surface at the nozzle exit appeared to shift the dominant frequencies of the sound generated into the region above the audible (>16 KHz). A reflecting surface yielded pure tones (screech) with one or two harmonics. The dominant (screech) frequency decreased as the stagnation pressure increased. The screech frequency was found to be approximately inversely proportional to the length of the first shock cell.Nomenclature C ₀ speed of sound in ambient gas - D diameter of nozzle exit - f frequency of pure tone (screech frequency) - L ₁ length of first cell, distance between nozzle exit plane and intersection of shock with shear layer - M Mach number based on isentropic expansion to ambient pressure - P ₀ stagnation chamber pressure - P _a ambient pressure - P _i impact pressure - R _LB distance from nozzle centerline to left boundary of jet - R _RB distance from nozzle centerline to right boundary of jet - t time - period of screech, 1/f - X _E axial distance of eddy from nozzle exit plane - X _I axial distance of third cell shock intersection from nozzle exit plane - Y _I transverse distance of third cell shock intersection from nozzle centerline     

脉冲磨料射流中球泡溃灭特性研究及数值分析

从理论上研究了脉冲磨料射流中空化球泡的溃灭特性,建立了脉冲磨料射流中空化球泡的动力学方程,数值计算分析了磨料浓度、磨料粒径、射流振荡频率和幅值以及流场压力对脉冲磨料射流中空泡溃灭过程的影响规律。研究表明,脉冲磨料射流中磨料的存在将增大空泡溃灭历时,从而减弱射流的空蚀破坏能力,其中磨料的粒径、浓度和流场压力影响幅度较大。