Investigation on thermal performance of a high-temperature heat-pipe thermal protection structure

Sharp leading edges with a millimeter-scale radius are required for hypersonic vehicles from aerodynamic reasons. However, with the leading edges being so sharp, stagnation regions at wing and tail leading edges suffer a hostile thermal environment. Therefore, a high-temperature heat pipe is considered to be integrated into the structure of the leading edge to reduce the temperature of the stagnation point. In this paper, a superalloy-refractory composite-container-“wall” combined with the wick and working fluid structure is proposed, which is proved to be a feasible design of a heat pipe for the semi-passive thermal protection system (TPS). The effects of different material of the exterior surface on the temperature distributions are investigated. The effect of the half wedge angle, the design length and porosity of the wick is also investigated to find the effect of the geometry of the structure of the leading edge on the operation of the heat pipe.     

迎风凹腔与逆向喷流组合热防护系统冷却效果研究

对迎风凹腔与逆向喷流组合热防护系统的冷却效果进行了分析, 研究了相同总压不同流速的逆向喷流对组合结构的流场、气动受力及壁面传热的影响. 通过与相关的实验结果对比, 验证了数值方法的可靠性. 研究发现:该结构能够有效地对飞行器鼻锥表面进行冷却, 引入很小总压的逆向喷流(逆喷总压比 PR=0.1), 组合结构的冷却效果就可以远远优于单一的迎风凹腔; 相同逆向喷流总压下, 逆喷速度越高, 逆喷流量越大, 外壁面的冷却效果越好; 随逆喷流速提高, 气动阻力也进一步减小. 本文研究的组合结构非常适用于远程、 需长时间飞行的高超声速飞行器的热防护.     

迎风凹腔与逆向喷流组合热防护系统冷却效果研究

对迎风凹腔与逆向喷流组合热防护系统的冷却效果进行了分析, 研究了相同总压不同流速的逆向喷流对组合结构的流场、气动受力及壁面传热的影响. 通过与相关的实验结果对比, 验证了数值方法的可靠性. 研究发现:该结构能够有效地对飞行器鼻锥表面进行冷却, 引入很小总压的逆向喷流(逆喷总压比 PR=0.1), 组合结构的冷却效果就可以远远优于单一的迎风凹腔; 相同逆向喷流总压下, 逆喷速度越高, 逆喷流量越大, 外壁面的冷却效果越好; 随逆喷流速提高, 气动阻力也进一步减小. 本文研究的组合结构非常适用于     

材料防热的多尺度现象与防热建模

新型高速飞行器返回再入及在大气层内飞行的过程中面临多样化的气动加热环境,材料工艺的改进和多组分的添加使材料高温热响应特性变得更加复杂,并呈现多尺度特性.文章从飞行热环境、材料工艺特征和细微观响应等方面对材料防热机理和建模方法进行了阐述,对不同类型飞行器热环境特征与防热建模难点进行了分析,对各类防热材料工艺与热响应特点进...     

内嵌定向高导热层疏导式结构热防护机理分析

针对飞行器高超声速飞行时严重的气动加热环境, 提出内嵌定向高导热层的疏导式热防护系统. 运用数值方法分析了特定条件下内嵌定向高导热层的疏导式系统的防热效果, 外壁面最高温度下降了9.1%, 内壁面最高温度下降了31.5%, 高温区和低温区都被封闭在外层区域, 内层温度更加均匀, 实现了热流由高温区向低温区的转移, 削弱了高温区的热载荷, 强化了整体结构的热防护能力. 研究表明, 随着气动热流密度比与辐射散热面积比的增大, 疏导结构的冷却效果增强. 本文还对疏导防热系统的结构参数和材料参数对冷却效果的影响进行了分析, 为结构的设计和材料的选取提供一定的依据.     

一种新型的超燃冲压发动机闭式冷却循环

热防护技术是发展高超音速的关键技术之一.为了降低冷却用燃料需求,本文提出了基于闭式Brayton循环的超燃冲压发动机冷却循环,旨在提出一个缓解超燃冲压发动机热防护压力的新方法、新思路,同时可为高超音速飞行器提供足够的电力供应.文中介绍了冷却循环的组成和工作原理,定义了评价冷却循环性能的参数,在考虑系统内、外不可逆性的基础上,完成了系统的性能分析,分析表明该冷却循环可有效地节约冷却用燃料消耗,大幅提升超燃冲压发动机热防护系统性能.     

类前缘防热层流场与热响应耦合计算研究

本文在以往对类前缘防热层热响应计算分析基础上,进一步研究实现了外流场高超音速NS方程数值计算表面气动加热与防热层结构热响应的耦合计算,这对于常用的非耦合计算方法来说是一进步,也为进一步开展外流场/结构热响应/热应力全耦合一体化计算研究和防热层表面吹气强化传热问题的场协同研究打下了基础。     

前缘一体化高温热管结构防热效果的实验研究

为了研究复杂构型前缘一体化高温热管结构在高热流密度状态下的防热效果, 设计了飞行器气动加热轨道, 实现了高温热管低状态完全启动、高状态极限考核。然后采用超声速电弧风洞驻点自由射流结合轨道模拟技术, 模拟乘波体飞行器的前缘疏导构件的气动加热环境, 开展了前缘一体化高温热管结构防热效果研究。实验结果表明, 一体化高温热管结构能够多次使用, 低状态下高温热管的启动时间约为115 s, 在高状态下结构依然有效, 降温系数达到24.5%, 验证了前缘疏导式防热结构的防热效果, 可为未来新型高超声速飞行器非烧蚀热防护系统的设计提供指导。      

氩气感应耦合等离子体速度与温度数值模拟

为了获得用于研究再入飞行器热防护系统的感应耦合等离子体风洞流场数据,基于流场、电磁场和化学场的多场耦合建立了非平衡态感应耦合等离子体数值模型。利用该模型对不同入口质量流率和不同工作压力下的感应耦合等离子体进行了数值模拟,得到了相应工作参数下感应耦合等离子体温度与速度的分布特性。计算结果表明：等离子体中心线上的速度随着入口质量流率的增大而增大,而随着工作压力的增大而减小;同时,等离子体中心线上的温度随着入口质量流率的增大而减小,而随着压力的增大先减小后增大。这些结果可为感应耦合等离子体风洞优化设计及其工业应用提供理论指导。     

吸气式高超声速飞行器气动力气动热的数值模拟方法及应用

对吸气式高超声速飞行器而言,物面热流和摩阻的准确预测对飞行器设计及安全十分关键.介绍采用CFD准确预测气动力和气动热的方法,包括流动的控制方程、湍流模型及湍流的先进壁面函数边界条件,介绍流动的数值求解方法.对典型超声速层流和湍流流动的摩擦阻力和热流进行详细的验证与确认,考察CFD工具在使用先进壁面函数边界条件后,湍流计算的法向网格无关性能力.对设计的一种吸气式高超声速飞行器的气动力和气动热进行数值模拟,为飞行器的气动设计及热防护提供了可靠的数据.     

A high-efficiency aerothermoelastic analysis method

In this paper,a high-efficiency aerothermoelastic analysis method based on unified hypersonic lifting surface theory is established.The method adopts a two-way coupling form that couples the structure,aerodynamic force,and aerodynamic thermo and heat conduction.The aerodynamic force is first calculated based on unified hypersonic lifting surface theory,and then the Eckert reference temperature method is used to solve the temperature field,where the transient heat conduction is solved using Fourier’s law,and the modal method is used for the aeroelastic correction.Finally,flutter is analyzed based on the p-k method.The aerothermoelastic behavior of a typical hypersonic low-aspect ratio wing is then analyzed,and the results indicate the following:(1)the combined effects of the aerodynamic load and thermal load both deform the wing,which would increase if the flexibility,size,and flight time of the hypersonic aircraft increase;(2)the effect of heat accumulation should be noted,and therefore,the trajectory parameters should be considered in the design of hypersonic flight vehicles to avoid hazardous conditions,such as flutter.     

气动加热对高超声速飞行器激光毁伤效应影响

通过采用工程计算方法求解高超声速飞行器碳-碳复合材料分别在气动热、激光单独作用以及气动热/激光耦合作用下的热化学烧蚀。计算分析表明:激光单独作用下,碳-碳复合材料的烧蚀速率较小;随激光能量的增加,碳-碳复合材料的烧蚀速率增加;气动加热条件下激光对高超声速飞行器碳-碳复合材料的烧蚀毁伤效应会明显增强;沿弹道的气动加热累积效应对碳-碳复合材料气动热/激光耦合烧蚀作用不明显。     

高超声速飞行器热管冷却前缘结构一体化建模分析

针对高超声速飞行器工作时前缘恶劣的气动加热环境, 为了保证飞行器前缘的尖锐外形, 提出内嵌高温热管前缘结构. 针对热管内部复杂流动与换热情况, 对内嵌高温热管前缘结构进行一体化建模, 将模型的核心部件液态金属热管工作状况的计算与实验进行对比以验证模型的可靠性. 本文还分析了给定工况下内嵌高温热管前缘结构的热防护效果, 其中壁面最高温度下降了11.6%, 最低温度上升了8%, 高温区和低温区均被封闭在前缘外层区域, 内层温度更加均匀, 实现了热流由高温区向低温区的转移, 削弱了高温区的热负荷. 本文还分析了接触热阻对热管冷却前缘结构效果的影响. 关键词： 热管 前缘 疏导式热防护 气动热     

二维高超声速后台阶表面传热特性实验研究

高超声速后台阶流动是大气层内高速飞行器发动机设计、表面热防护以及高超声速拦截器红外成像窗口气动光学效应校正等诸多先进高超声速技术研发过程中所涉及的一类基础流动问题. 研究高超声速后台阶流动特性对有效提升飞行器综合性能, 进一步掌握高超声速流动机理具有重大基础 意义. 本文以二维高超声速后台阶流动为研究对象, 在KD-01高超声速激波风洞中测量了二维后台阶模型表面传热系数和表面静压, 并将实测台阶下游表面传热系数分布同采用高超声速边界层理论所得估计值进行了比较. 为进一步验证实验结果, 使用NPLS技术测量了其中一种实验状态下台阶周围流动结构. 研究发现, 对于二维高超声速后台阶流动, 台阶下游表面传热分布受台阶处边界层外缘流动特性的直接影响; 在台阶下游分离区和再附区内, 气体黏性占主导作用; 在台阶下游远场区域, 边界层流动特性趋同于平板边界层; 下游边界层基本结构取决于台阶处边界层相对厚度. 对高超声速后台阶流动, 若使用数值模拟方法研究气动热问题, 应当使用湍流模型.     

疏导式结构在头锥热防护中的应用

针对高超声速飞行器工作时头锥恶劣的热环境,为了保证飞行器头锥的尖锐外形, 提出疏导式热防护结构,利用内置高导热碳材料结构为飞行器头锥提供热防护. 采用流固耦合方法对头锥疏导式防热结构进行了分析,验证了头锥内置高导热碳材料具有较好防热效果, 其中来流马赫数(Ma)为9时头锥前缘壁面最高温度下降了21.9%,尾部最低温度升高了15.2%, 实现了热流由高温区向低温区的转移,削弱了头锥的热载荷,强化了头锥的热防护能力. 本文对外蒙皮结构参数、材料参数以及内部高导热碳材料导热率对头锥热防护性能的影响进行了分析, 其中头锥最高温度随着蒙皮材料导热系数的增加而降低到一个稳定值; 随着蒙皮材料表面黑度的增加而降低;随着蒙皮厚度的增加而升高;随着高导热碳材料导热系数的 增加而呈抛物线下降.     

The impact of flow induced loads on snap-through behavior of acoustically excited, thermally buckled panels

The analysis, and ultimately the design, of air-breathing hypersonic cruise-type vehicles is hampered by the inability to accurately capture the coupled fluid-thermal-structure interactions. There are few laboratory experiments that have investigated the interactions of compliant surface panels and hypersonic flow. The vast majority of experimental studies are limited to replicating only parts of the physical mechanisms and couplings because of the difficulty in imposing the complete transient, hypersonic environment. Studies of hot-structures, thermal protection systems, or exotic material and structural configurations, typically neglect vibration induced fluctuating pressures, shock-boundary layer interaction, the effect of transition, and separated flow. Conversely, hypersonic wind-tunnel experiments purposely neglect the influence of non-rigid structure on the aforementioned high-speed flow effects in an effort to better understand the nature of the high-speed effects. The goal of this study is to implement a simple computational model that seeks to incorporate many of the fluid-thermal-structure interactions inherent in hypersonic flow. This is accomplished using simplified aerothermal and aerodynamic theories in conjunction with a simply supported von Kármán panel in cylindrical bending. Comparisons are made between the inclusion and exclusion of self-induced and forced fluctuating pressures, as well as the fidelity required in computing the temperature distributions. Results indicate that self-induced pressure fluctuations, which arise from interactions of a vibrating structure with an ambient mean flow, significantly impact the response of panels to random acoustic loadings. Additionally, the inclusion of forced fluctuating pressure loadings can significantly reduce the onset time of panel flutter. It is surmised that experimental investigations must combine thermal loads, as well as both forced and self-induced fluctuating pressures.     

High-order shock-fitting methods for direct numerical simulation of hypersonic flow with chemical and thermal nonequilibrium

In recent years, much progress has been made in the direct numerical simulation of laminar-turbulent transition of hypersonic boundary layer flow. However, most of the efforts at the direct numerical simulation of transition previously have been focused on the idealized perfect gas flow or “cold” hypersonic flows. For practical problems in hypersonic flows, high-temperature effects of thermal and chemical nonequilibrium are important and cannot be modeled by a perfect gas model. Therefore, it is necessary to include the real gas models in the numerical simulation of hypersonic boundary layer transition in order to accurately predict flow field parameters. Currently most numerical methods for hypersonic flow with thermo-chemical nonequilibrium are based on shock-capturing approach at relatively low order of accuracy. Shock capturing schemes reduce to first-order accuracy near the shock and have been shown to produce spurious oscillations behind curved strong shocks. There is a need to develop new methods capable of simulating nonequilibrium hypersonic flow fields with uniformly high-order accuracy and avoid spurious oscillations near the shock. This paper presents a fifth-order shock-fitting method for numerical simulation of thermal and chemical nonequilibrium in hypersonic flows. The method is developed based on the state-of-the-art real gas models for thermo-chemical nonequilibrium and transport phenomena. Shock-fitting approach is used because it has the advantage of capturing the entire flow field with high-order accuracy and without any oscillations near the shock. The new method has been tested and validated for a number of test cases over a wide span of free stream conditions. The developed method is applied for the study of receptivity of free stream acoustic waves over a blunt cone for hypervelocity flow. Some preliminary results of the computations of the high order shock fitting method for the above mentioned study have also been presented.     

面向高超声速飞行器的激波智能预测方法

高超声速飞行器激波位置的准确预测能够有效提升数值模拟的精度和效率。一方面,对高超声速飞行器激波附近网格进行正交和加密处理,可有效提升数值计算精度;另一方面,使用高超声速飞行器激波位置对计算网格进行修正,能够加速CFD计算收敛过程。提出了一种基于机器学习的高超声速飞行器激波智能预测方法,对典型高超声速飞行器外形进行激波位置的高效准确预测。首先,针对典型高超声速飞行器外形和典型飞行状态,使用数值模拟方法获得收敛的流场,并采用基于Mach数等值线的激波提取方法,从流场中判别激波面并提取构成激波面的关键点位置,形成训练数据;然后采用有监督学习算法,学习关键点位置,并利用二次曲线沿流向拟合关键点形成初步的激波线族;最后,基于剖面压力云图,构造基于投影压力图像的智能预测神经网络,对初步形成的激波线族进行修正,并获得三维激波面。大量的实验结果表明,激波预测模型能够对高超声速飞行器激波位置做出准确预测,预测的激波面与CFD数值计算结果中提取的激波面误差在10^-4量级。     

Investigation of the efficiency of regenerative cooling of the ramjet combustor by gasification products of energy-intensive material

The results of mathematical modeling of the thermal state of combustion chambers with regenerative cooling for ramjet engines of promising flying vehicles are presented. The cooling of combustion chambers by the gasification products of a combined charge of the energy-intensive material is considered, where the polyethylene is used as a stuff, and the HMX-based compounds are used as the active substance. The flow rates of the cooling eneregy-intensive material are determined, which provide acceptable levels of temperatures of combustion chambers at various modes of engines operation are determined.     

旋成体表面防热的发汗冷却控制及其数值模拟

研究高超声速旋成体表面防热的发汗冷却控制系统,除去得到与平面情形相当的临界发汗通量之外,还得出另一个较小的第二临界发汗通量.当发汗通量介于这两个临界发汗通量之间时,表面虽将出现烧蚀,但烧蚀会自动停止,留有剩余厚度.还进行了数值模拟,给出各种特性曲线;详细讨论了对热层表面烧蚀控制的三种方式:表面温度的控制、表面烧蚀量的控制和表面烧蚀开始时间的控制,给出控制变量选取的准则.