Development of heterogeneous catalysts for transesterification of triglycerides

This paper describes a preliminary work done towards the development of new metallic heterogeneous catalysts to be used in the transesterification reaction of triglycerides, which is of considerable interest in the production of biodiesel. Biodiesel is a mixture of mono-alkyl esters of fatty acids, and is currently manufactured by transesterification of triglycerides with methanol using NaOH or KOH as liquid base catalyst. Catalysts as such are corrosive to the equipment, and as these catalysts are present in the liquid phase, must be neutralized after the completion of the reaction, typically using HCl, thus producing salt streams. Moreover, due to the presence of free fatty acids, it reacts to form soaps as unwanted by-products, hence requiring more expensive separation processes. Therefore, there is a great need for the development of industrial processes for biodiesel production using solid acid catalysts. The key benefit of using solid acid catalysts is that no polluting by-products are formed, and the catalysts do not have to be removed since they do not mix with the biodiesel product.     

固体酸SO42-/ZrO2-CeO2催化小桐子油脂肪酸制备生物柴油的实验研究

用沉淀浸渍法制备了固体酸催化剂SO₄^2-/ZrO₂-CeO₂,用于催化小桐籽油脂肪酸与甲醇酯化制备生物柴油。考察了焙烧温度和CeO₂负载量对催化剂活性的影响,并进行了单因素实验和动力学研究。研究表明,SO₄^2-/ZrO₂-CeO₂有较高的催化活性,当甲醇与脂肪酸体积比 2∶1,反应温度150 ℃,催化剂用量为脂肪酸质量的8%,反应60 min时,脂肪酸转化率可达0.9403。动力学计算表明,该酯化反应的表观活化能为45.31 kJ/mol,动力学模型为-dc_A/dt=38371e^-45310/RTc_A^1.44。     

Montmorillonite-supported KF/CaO: a new solid base catalyst for biodiesel production

Biodiesel is an alternative to petroleum-derived diesel fuel; development of a high-efficiency base catalyst to be used in heterogeneous biodiesel production is still a challenge. In this paper, a novel solid base catalyst, KF- and CaO-supported montmorillonite (KCa/MMT) was successfully synthesized by a facile impregnation method, and used for producing biodiesel in transesterification of commercial soybean oil with methanol. The catalysts were characterized by X-ray diffraction, carbon dioxide temperature-programmed desorption and scanning electron microscopy. Effects of the parameters, such as the loading amount of KF, the amount of KCa/MMT, and the methanol to oil molar ratios, on the yield of biodiesel were investigated. A maximum biodiesel yield of 98 % was obtained under the optimal reaction conditions. The separated catalyst can be directly used in the next round of reactions and gave a satisfactory yield. Furthermore, analysis of the catalyst's tolerance to oil-containing water or free fatty acids, and a kinetic study were also carried out. Koros–Nowak tests were designed and conducted, and it was proven that the heat and mass transfer were not limited by the reaction rate.     

Screening,Growth Medium Optimisation and Heterotrophic Cultivation of Microalgae for Biodiesel Production

This article presents a study on screening of microalgal strains from the Peking University Algae Collection and heterotrophic cultivation for biodiesel production of a selected microalgal strain. Among 89 strains, only five were capable of growing under heterotrophic conditions in liquid cultures and Chlorella sp. PKUAC 102 was found the best for the production of heterotrophic algal biodiesel. Composition of the growth medium was optimised using response surface methodology and optimised growth conditions were successfully used for cultivation of the strain in a fermentor. Conversion of algal lipids to fatty acid methyl esters (FAMEs) showed that the lipid profile of the heterotrophically cultivated Chlorella sp. PKUAC 102 contains fatty acids suitable for biodiesel production.     

Novel vanadium phosphate phases as catalysts for selective oxidation

In our effort to induce novel modifications in the structure of some important vanadium phosphate phases used as selective oxidation catalysts, it has been observed that metal ions such as Zn²⁺, Ni²⁺, Pd²⁺can be incorporated into the vanadyl hydrogen phosphate VOHPO₄0.5H₂O phase in very different ways depending upon the medium of preparation. It has been found that the metal ions are either substituted into the lattice with retention of structure of the parent compound or intercalated between the layers of a new mixed-valent phase. These new metal-incorporated phases are catalytically active and the palladium incorporated compound in particular displays shape selective catalysis for different oxidation and reduction reactions. In another approach, the preparation of VOHPO₄0.5H₂O) has been modified to give a novel crystalline phase containing mixed-valentvanadium and having NH₃ species bound to the lattice. This phase could be a potential catalyst for ammoxidation reactions. In addition, novel mesostructured vanadium phosphate phases have been prepared using a long-chain amine as the templating agent involving a ligand templating mechanism of formation.     

Transesterification of Soybean Oil Catalyzed by Calcium Hydroxide which Obtained from Hydrolysis Reaction of Calcium Carbide

Calcium carbide residue (CCR) was investigated in transesterification reaction of triglycerides to determine its viability as a solid catalyst for biodiesel synthesis. Literature survey showed that CCR has never been studied as a solid catalyst in the transesterification of triglyceride. The scope of the study includes the effects of CCR calcination temperature, calcination time, the alcohol/oil molar ratio, the catalyst amount (wt % of oil) and the reaction time. The relationship between chemical composition and catalytic activity of waste cement was also investigated. These CCR catalysts, thermally activated at 600 °C, can give rise to fatty acid methyl esters (FAME) purity higher than 99.5%, after 3 h of reaction, when oil/methanol molar ratio of 1/12 and 1 wt % of the catalyst were employed. Application of CCR as catalyst for biodiesel production in this study may not only provide a cost‐effective and environment friendly way of recycling CCR waste but also reduce hopefully the cost of biodiesel production.     

Clean and Green Procedure for the Synthesis of Biodiesel from the Esterification of Free Fatty Acids and Alcohol Catalyzed by 6-<Emphasis Type="Italic">O</Emphasis>-(sulfobutyl)-β-cyclodextrin

The catalyst of 6-O-(sulfobutyl)-β-cyclodextrin (SB-CD) is renewable, non-toxic, environmentally benign and biocompatible, which could be used as efficient and recyclable catalyst for the synthesis of biodiesel from free long-chain fatty acids with low-chain alcohols as substrates. The reaction was accomplished at 60°C for 1.5 h, while the products were separated from the catalyst system by liquid/liquid at room temperature with good conversion of 91–98%. The catalyst can be reused for 10 times. The novel and clean procedure offers advantages including short reaction time, good conversion, operational simplicity, and environmentally benign characteristics.     

Analytical monitoring of the production of biodiesel by high-performance liquid chromatography with various detection methods.

Gradient elution reversed-phase high-performance liquid chromatography (RP-HPLC) was used for the determination of compounds occurring during the production of biodiesel from rapeseed oil. Individual triacylglycerols (TGs), diacylglycerols, monoacylglycerols and methyl esters of oleic, linoleic and linolenic acids and free fatty acids were separated in 25 min using a combined linear gradient with aqueous-organic and non-aqueous mobile phase steps: 70% acetonitrile+30% water in 0 min, 100% acetonitrile in 10 min, 50% acetonitrile+50% 2-propanol-hexane (5:4, v/v) in 20 min and 5 min final hold-up. Another method with a non-aqueous linear mobile phase gradient [from 100% methanol to 50% methanol+50% 2-propanol-hexane (5:4, v/v) in 15 min] was used for fast monitoring of conversion of rapeseed oil triacylglycerols to fatty acid methyl esters and for quantitation of residual TGs in the final biodiesel product. Sensitivity and linearity of various detection modes (UV detection at 205 nm, evaporative light scattering detection and mass spectrometric detection) were compared. The individual sample compounds were identified using coupled HPLC-atmospheric pressure chemical ionization mass spectrometry in the positive-ion mode.     

Synthesis of Biodiesel from Palm Oil in Capillary Millichannel Reactor: Effect of Temperature,Methanol to Oil Molar Ratio,and KOH Concentration on FAME Yield

Application of microtube reactor for the continuous synthesis of biodiesel has been widely studied due to excellent performance in liquid-liquid phase reaction. In order to commercialize biodiesel production, integration of microtube reactor is highly recommended. Therefore, in this study, synthesis of biodiesel was carried out in capillary millichannel reactor with inner diameter of 1.59 mm using methanol and potassium hydroxide (KOH) as base catalyst with palm oil as a feedstock. The influences of reaction temperature, methanol to oil molar ratio, and KOH concentration on the production of fatty acid methyl ester (FAME) were examined. The highest FAME yield was achieved at 60 ˚C with 23:1 methanol to oil molar ratio and 5 wt% of KOH concentration.     

Microemulsions as microreactors for food applications

Major recent advances. Structured self-assembled liquids have been considered as efficient microreactors for organic and enzymatic reactions. Only recently scientists learned to use food-grade cosolvents and coemulsifiers together with hydrophilic non-ionic surfactants and to construct U-type phase diagrams with large isotropic regions ranging continuously from the oil-rich corner to the water-rich corner without any phase separation. The U-type microemulsions facilitate triggering and control of certain reactions by changing water activities. Maillard thermal degradation between sugars and amino acids is the main, and almost the only, chemical reaction that has been studied in food-grade microemulsions. Some examples of recent studies include: Maillard processes in binary structured fluids composed of monoglycerides of fatty acids and water forming microemulsions and lyotropic liquid crystalline structures; pseudoternary and pseudoquaternary W/O microemulsions; U-type microemulsions (W/O, O/W and bicontinuous microemulsions); enzymatic reactions aimed to prepare other surfactants such as sugar esters, monoglycerides and lysolecithins or triglycerides. Reactions in microreactors lead to unique new products. The reaction products and rates are controlled by the hydrophilicity/lipophilicity of the reagents (guest molecules), their molar ratios, type of oil phase, nature of surfactants and oil/surfactant ratios, nature of curvature and its elasticity (adjusted by cosolvent and coemulsifier) and by the water activity. The field is in its infancy and will need work of many more model reactions before it will be used in industrial food applications. Enzymatic reactions in non-food microemulsions are common practice but only few examples of food microemulsions as enzymatic microreactors have been extensively studied.     

Effect of Bio-based Catalyst in Biodiesel Synthesis

A cost-effective and environmentally friendly biodiesel synthesis has drawn attention in recent research activities. Used cooking oil which is known as waste is used in this study. The objectives of this research were to study an effect of biobased-catalyst which is used as supporting catalyst in simultaneous ozonolysis and transesterification for biodiesel synthesis and to study the effect of two steps process in biodiesel synthesis. The bio-based catalyst used in this process was empty palm bunch ash which was used as supporting catalyst for KOH. Two steps reaction were designed, the first step was run in a reactor at 30 °C with a continuous supply of ozone gas for 3 hours to cleave the unsaturated fatty acids at the double bonds. The second step was a follow up process after the first step without a supply of ozone gas, the temperature was increased up to 60 °C and the reaction continue for two hours. The second step aimed to convert saturated fatty acid which was not yet fully converted at the first step. Results of this study showed that 1.5% of KOH gave better performance in producing short chain methyl esters compared to 1% of KOH in the first step process at various percent weight of ash. The highest short chain methyl esters and long chain methyl esters produced in the first step process were 85.722 mg/liter and 655.286 mg/liter respectively, which was used 17.3 weight % ash and 1.5 weight % KOH. Short chain methyl esters were produced as a result of unsaturated fatty acid cracked by ozonolysis. It is confirmed that a simultaneous ozonolysis and transesterification occurred in the first step process. In conclusion, the presence of bio-based catalyst as supporting catalyst for KOH to produce higher total methyl esters has been effective. The second step process in this experiment was not effective since the effect of reaction time can enhance the hydrolysis of esters as a reverse reaction of transesterification, resulted in loss of esters.     

Comparative study of oxidative stability of sunflower and cotton biodiesel through P-DSC

Biodiesel can contain unsaturated fatty acids, which are susceptible to oxidation, being able to change into polymerized compounds. Oxidative stability is very important in the quality control of oils and biodiesel. In this study, biodiesel samples were produced through the methyl route, using a homogeneous catalyst. The determination of methyl esters was performed by gas chromatography in order to confirm the conversion of the carboxylic acids present in the raw material for the methyl esters. Also proved the presence of methyl linoleate and methyl oleate to the major constituent of biodiesel. The thermal and oxidative stability of sunflower and cotton oils and their biodiesel, using TG and P-DSC techniques were investigated. The use of P-DSC to measure the oxidative induction time was very important. These measurements were used to evaluate the cotton and sunflower oils, and their respective biodiesel. It was found that the thermal-oxidative stability of vegetable oils and their biodiesel were similar, due to the fact that both presented chemical composition and percentages of fatty acids similar.     

Biodiesel Production from Vegetable Oils and Animal Fat over Solid Acid Double-Metal Cyanide Catalysts

Biodiesel comprises of fatty acid alkyl esters prepared from vegetable oils or animal fat by esterification/transesterification with short-chain alcohols (methanol or ethanol, for example). It is a biodegradable renewable fuel. Its production is growing exponentially due to greater concerns about environmental protection and depletion of fossil fuel resources. Further, its production from non-edible oils and animal fat is more desirable than from edible oils due to lower cost of non-edible feedstocks and elimination of food verses fuel issues. Solid acid catalysts are ideal for conversion of such low-grade oils to biodiesel. Biodiesel from non-edible oils can be produced by two methods: (1) simultaneous esterification of fatty acids and transesterification of fatty acid glycerides and (2) hydrolysis of glycerides followed by esterification. This account reports the catalytic performance of solid, Fe–Zn double-metal cyanide (DMC) complexes and other acid catalysts in these transformations for biodiesel production. The factors influencing the catalytic performance of the solid acid catalysts in biodiesel production are discussed.     

Covalent attachment of microbial lipase onto microporous styrene-divinylbenzene copolymer by means of polyglutaraldehyde

A novel method for immobilization of Thermomyces lanuginosus lipase onto polyglutaraldehyde-activated poly(styrene-divinylbenzene) (STY-DVB), which is a hydrophobic microporous support has been successfully developed. The copolymer was prepared by the polymerization of the continuous phase of a high internal phase emulsion (polyHIPE). The concentrated emulsion consists of a mixture of styrene and divinylbenzene containing a suitable surfactant and an initiator as the continuous phase and water as the dispersed phase. Lipase from T. lanuginosus was immobilized covalently with 85% yield on the internal surface of the hydrophobic microporous poly(styrene-divinylbenzene) copolymer and used as a biocatalyst for the transesterification reaction. The immobilized enzyme has been fully active 30 days in storage and retained the activity during the 15 repeated batch reactions. The properties of free and immobilized lipase were studied. The effects of protein concentration, pH, temperature, and time on the immobilization, activity, and stability of the immobilized lipase were also studied. The newly synthesized microporous poly(styrene-divinylbenzene) copolymer constitutes excellent support for lipase. It given rise to high immobilization yield, retains enzymatic activity for 30 days, stable in structure and allows for the immobilization of large amount of protein (11.4mg/g support). Since immobilization is simple yet effective, the newly immobilized lipase could be used in several application including oil hydrolysis, production of modified oils, biodiesel synthesis, and removal of fatty acids from oils.     

Utilisation of Non-Edible Source (Pongamia pinnata Seeds Shells) for Producing Methyl Esters as Cleaner Fuel in the Presence of a Novel Heterogeneous Catalyst Synthesized from Waste Eggshells

Waste eggshells were considered for synthesising a precursor (CaO) for a heterogeneous catalyst, further impregnated by alkali caesium oxide (Cs₂O). The following techniques were used to characterise the synthesised catalysts: X-ray Diffraction (XRD), Scanning Electron Microscopy (SEM), Energy-dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS) and Temperature Programmed Desorption (CO₂-TPD). The synthesised catalyst revealed its suitability for transesterification to produce biodiesel. The biodiesel production process was optimised, and it showed that the optimal biodiesel yield is 93.59%. The optimal set of process parameters is process temperature 80 °C, process time 90 min, methanol-to-oil molar ratio 8 and catalyst loading 3 wt.%. It has been found that the high basicity of the catalyst tends to give a high biodiesel yield at low methanol-to-oil ratio 8 when the reaction time is also less (90 min). The fuel properties of biodiesel also satisfied the standard limits defined by ASTM and the EN standards. Thus, the synthesised catalyst from waste eggshells is highly active, improved the biodiesel production conditions and PPSS oil is a potential nonedible source.     

Biodiesel Production from Alkali-Catalyzed Transesterification of Tamarindus indica Seed Oil and Optimization of Process Conditions

Biodiesel is considered a sustainable alternative to petro-diesel owing to several favorable characteristics. However, higher production costs, primarily due to the use of costly edible oils as raw materials, are a chief impediment to its pecuniary feasibility. Exploring non-edible oils as raw material for biodiesel is an attractive strategy that would address the economic constraints associated with biodiesel production. This research aims to optimize the reaction conditions for the production of biodiesel through an alkali-catalyzed transesterification of Tamarindus indica seed oil. The Taguchi method was applied to optimize performance parameters such as alcohol-to-oil molar ratio, catalyst amount, and reaction time. The fatty acid content of both oil and biodiesel was determined using gas chromatography. The optimized conditions of alcohol-to-oil molar ratio (6:1), catalyst (1.5% w/w), and reaction time 1 h afforded biodiesel with 93.5% yield. The most considerable contribution came from the molar ratio of alcohol to oil (75.9%) followed by the amount of catalyst (20.7%). In another case, alcohol to oil molar ratio (9:1), catalyst (1.5% w/w) and reaction time 1.5 h afforded biodiesel 82.5% yield. The fuel properties of Tamarindus indica methyl esters produced under ideal conditions were within ASTM D6751 biodiesel specified limits. Findings of the study indicate that Tamarindus indica may be chosen as a prospective and viable option for large-scale production of biodiesel, making it a substitute for petro-diesel.     

The retention behaviour of conjugated bile acids in reversed phase high performance liquid chromatography.

The retention behaviour of conjugated bile acids has been studied in a reversed phase high performance liquid chromatographic (RP-HPLC) system by using the mixture of methanol and aqueous phosphate buffer as the mobile phase. The retentions of the conjugates in RP-HPLC have been found to be mainly controlled by the glycine and taurine groups. The selectivity between five different glycine and taurine conjugated bile acids is a constant in RP-HPLC. This selectivity has been used for peak identification in the practical separation of conjugated bile acids.     

Critical review on analytical methods for biodiesel characterization

Biodiesel is an alternative fuel composed of mono-alkyl esters and obtained mainly from the base-catalyzed transesterification reaction of oils or fats. Its use (pure or blended) does not demand any modification in the diesel engine and in the existing fuel distribution and storage infrastructure. Moreover, biodiesel has a high energetic yield, fixes the solar energy and contains insignificant amounts of sulphur. Therefore, biodiesel is currently the best substitute for fossil diesel fuel.Besides mono-alkyl esters, glycerol (main co-product), alcohol, catalyst, free fatty acids, tri-, di- and monoglycerides compose the final mixture of biodiesel production process. These and other kinds of contaminants can lead to severe operational and environmental problems. Therefore, the quality control of biodiesel is greatly significant to the success of its commercialization and market acceptance. Some important issues on the biodiesel quality control involve the monitoring of transesterification reaction, the quantification of mono-alkyl esters and free- and bonded glycerol as well as determination of residual catalysts and alcohol. Moreover, the determination of blend levels is another key aspect of biodiesel analyses. Chromatography and spectroscopy are the analytical methods most used for the biodiesel characterization, but procedures based on physical properties are also available.Previously, a review on analytical methods used to evaluate biodiesel quality was written by Knothe. Due to the importance of this field, we made an update of Knothes’ review. Therefore, in this paper, we will describe new developments in biodiesel analyses and some references showed in Knothes’ paper. Specially, we will describe analytical methods used for quantification of glycerol, mono-, di-, triglycerides, methanol, water, Na, K, P, and steroids in biodiesel or along the transesterification reaction. Also, the determination of biodiesel content in blends and some physicochemical parameters are discussed. At the end, we will assess the available techniques and point out some improvements on analytical methods for biodiesel characterization.     

Heterogeneous Solid Acid Catalysts for Esterification of Free Fatty Acids

Use of low-quality (and inexpensive) feedstock such as waste oils and animal fats for biodiesel synthesis has been continuously researched as a prospective means of improving the economic efficiency of the process. Pretreatment of free fatty acids by catalytic esterification is necessary for achieving this purpose. This paper reviews some relevant studies on heterogeneous acid catalysts that have been shown to be effective for this reaction.