Applications of unsaturated polyester resins

Unsaturated polyester resins containing long chain fatty acids and styrene as cross-linking agents are easily available in Pakistan. I have made use of these resins in the preparation of overprint varnish, ornaments, synthetic marble and other related substances. The octates of manganese, cobalt, calcium and lead along with peroxide were used for jelling and drying of the resins. The effects of metal driers, aluminium stearate, peroxides and unsaturated long chain fatty acids in the composition as mentioned in the experimental section were also studied. The merits and demerits developed in the end products resulting from the variation of these chemicals in the compositions were also noted at their respective places. The article was submitted by the author in English.     

Contribution to the study of the mechanism of curing of unsaturated polyester resins

The mechanism of copolymerization of monomethyl and dimethyl maleates and fumarates with styrene was studied by analysis of the conformation of the acid units of the resulting copolymers. The absorption bands for C?O stretching and OH stretching in the spectra of the copolymers are fully identical. They are quite different from the spectra of the copolymers obtained from maleic anhydride and styrene that are subsequently treated with absolute methanol to give the monoester which is then esterified with diazomethane to give the diester. The acid units of the copolymers derived from maleic anhydride exist in a gauche configuration; copolymers derived from fumaric units exist in a trans conformation. The identity of copolymers derived from maleic units with those derived from fumaric units but not with those derived from maleic anhydride indicates that the first step in the copolymerization of the maleic units is an isomerization to fumaric units, which are actually the genuine comonomers.     

Synthesis of unsaturated polyester resins for large sized composites

A series of unsaturated polyesters based on phthalic anhydride (PHA), maleic anhydride (MA), ethylene glycol (EG), diethylene glycol (DG), triethylene glycol (TG), propylene glycol (PG), styrene (Sty) and acrylonitrile (AN) were prepared. The molecular weights of the prepared polyesters were determined by end-group analysis. The effect of the structure of the resin on its curing behavior has been investigated. On the basis of the experimental study, the following were concluded: (1) The maximum curing temperature (T_max) is related to the molecular weight of the glycol incorporated in these castings. In this context the T_max was found to decrease with increasing the molecular weight. Meanwhile the time to peak temperature t_max was increasing. (2) The higher the percentage of AN in the crosslinking monomer system, the slower a resin cures. (3) The values of T_max were found to be influenced to a large extent by the percentage of AN.     

Glass-fibre reinforced composite materials based on unsaturated polyester resins

The effect of glass-fibre content on the thermal and mechanical properties of cross-linked composites based on unsaturated polyester resins have been investigated by thermogravimetric analysis, differential scanning calorimetry, dynamic mechanical thermal analysis and by measuring the heat distortion temperature (HDT). Two different matrix resins and two different glass mats were used, and the glass-fibre contents varied. Altogether 12 composite systems were tested. The glass- transition temperature of each composite was characteristic to the matrix resin and did not depend on the glass-fibre content, as it was expected. The effect of glass-fibre content on the storage modulus and on HDT has been elucidated. It has been found that up to 12 mass% (6?vol%) glass-fibre content the HDT did not change, above this value it increased with increasing glass-fibre content for each composite, but not at the same extent. This means that matrix-fibre interaction has an important role in the performance of the composites at elevated temperatures. Storage moduli increased with increasing glass-fibre content. The temperatures detected by dynamic mechanical thermal analysis corresponding to the storage modulus of 750?MPa??calculated by Takemori??are above the glass-transition and also increased with higher glass-fibre content in accordance with the real heat-distortion temperature measurements. It may be concluded that the effect of reinforcement on the performance of the composite could be detected more reliably by HDT measurements, since it gives information on the deformation of the composites. Matrix-fibre interaction has an essential role on the performance and on the HDT of the composite materials.     

Composite cure kinetic analysis of unsaturated polyester free radical polymerization

Curing kinetics of unsaturated polyester resin system exhibiting apparent induction periods was investigated by modeling free radical initiation and propagation processes. The isothermal curing induction time as well as the maximum-rate time provided the same activation energy in the Arrhenius relation, and therefore, the isothermal curing master curve was constructed by using the reduced time method. Two model elementary rate equations for radical and monomer were proposed to describe the free radical polymerization of unsaturated polyester resin systems. The power law was adopted to express the conversion dependence function of the initiation efficiency and the monomer reaction rate. Demonstrating the capability of the developed model, the agreement between experimental and predicted data was excellent in both isothermal and dynamic-heating conditions, even with the same model parameters in different thermal conditions. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 2447–2456, 1997     

Influence of functional rubbers on the curing process of unsaturated polyester resins

The influence of an elastomeric second-phase on the kinetics of the curing reaction and the gel-time of a standard unsaturated polyester resin, by using the isothermal and dynamic techniques of differential scanning calorimetry (DSC) and a thermocouple was investigated. In particular we examined two different rubbers (polybutadiene hydroxyl-terminated and polybutadiene isocyanate-terminated), that, in the presence of polyester resins, affect the overall curing reaction kinetics in two ways: the former reduces the rate of reaction whilst the latter increases it.

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Zusammenfassung Der Einfluß einer elastomeren Zweitphase auf die Kinetik der Aushärtung und der Gelierungszeit eines als Standard dienenden ungesättigten Polyesterharzes wurden mittels isothermer und dynamischer DSC untersucht. Insbesondere wurden zwei unterschiedliche Gummis (hydroxylendständiges und isocyanatendständiges Polybutadien) untersucht, die die Kinetik der Aushärtung des Polyasterharzes in unterschiedlicher Weise beeinflussen: hydroxylendständiges Polybutadien verringert, isocyanatendständiges dagegen erhöht die Reaktionsgeschwindigkeit.

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Biobased vinyl levulinate as styrene replacement for unsaturated polyester resins

Vinyl levulinate (VL) is used as a biobased reactive diluent in styrene (St)‐free unsaturated polyester resins (UPR). The reactivity ratios for the radical copolymerization of VL with diethyl fumarate (DEF) are determined by the Jaacks method (r_VL = 0.01 and r_DEF = 0.81 at 60 °C in DMSO‐d₆). The properties of UPRs having a stoichiometric ratio between unsaturated groups from the UPR and either St or VL are compared. Defect‐free, slightly yellow, transparent, and rigid thermosets are obtained after a mild curing cycle. Due to unfavorable reactivity ratios about 5.5 wt % of unpolymerized VL remains inside the network and acts as plasticizer. Consequently, compared with St‐based ones, VL‐based UPRs exhibit lower α relaxation (T_α = 180 and 100 °C, respectively), lower elastic moduli at the rubbery plateau (G′ = 10⁸ and 10⁷ Pa) and lower mechanical properties as measured by three points bending tests. Strain at break (ε_f = 1.8 ± 0.2%) and Charpy impact strength (～2.7 ± 0.3 kJ m^?2) are comparable independently of the RD chemical nature. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 3356–3364     

Study of the reaction of polyester resins with magnesium oxide

The reaction of polyester resin and magnesium oxide, which is the basis of the thickening process of sheet-molding compound technology, has been characterized in a systematic study. The effect of reactant equivalency ratios, temperature, and added water on viscosity development have been determined. Excess amounts of magnesium oxide are necessary for thickening. Water increases the initial rate of thickening but reduces the overall level attained. A new thickening mechanism is proposed on the basis of a model study with polyester resin and sodium hydroxide.     

Unsaturated polyester resins cure: Kinetic,rheologic, and mechanical dynamical analysis. II. The glass transition in the mechanical dynamical spectrum of polyester networks

Unsaturated polyester networks with various structures built from an orthophtalic polyester, with methyl ethyl ketone peroxide as an initiator and cobalt octoate as a promoter, were studied with dynamic mechanical thermal analysis from −50 to 200 °C to characterize changes in the mechanical properties as a function of the temperature. From these measurements, the glass‐transition temperatures of the different networks were determined, their dependence on conversion being fitted to an equation related to the Couchman and DiBenedetto equations. Finally, the different transitions were analyzed as a function of the cure conditions. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 146–152, 2001     

Time-temperature transformation (TTT) cure diagram of an unsaturated polyester resin

The curing of an unsaturated polyester resin was studied by differential scanning calorimetry (DSC), thermal mechanical analysis (TMA), and Fourier-transform infrared spectroscopy (FTIR). The results are presented in the form of a time-temperature-transformation (TTT) diagram. The kinetic analysis was performed by means of the dynamic Ozawa method. This analysis was used to determine the curing times (t) at various conversions (α) and temperatures (T) (isoconversional lines ln t = A + E/RT). The equivalence of the Ozawa method and the isothermal isoconversional adjustment ln t = A + E/RT were demonstrated. The relationship between the glassy transition temperature (T_g) and the conversion α was determined by DSC. It was established that this relationship is one-to-one and independent of mass, initiation system, and curing temperature (T_c). The T_g-α relationship was adjusted using the DiBenedetto equations and heat capacity data. Using the T_g-α relationship and the isoconversional lines, the vitrification curve was determined and it was observed that the vitrification times obtained are consistent with those obtained experimentally when T_c = T_g. Gelation was determined by TMA, the material being considered gelled when it reached sufficient mechanical stability for the TMA measuring probe to become embedded in it. At that moment the conversion reached was determined by DSC. It was seen that the material always gels at constant conversion, regardless of the curing temperature. The gelation line (gel times) were traced from the corresponding isoconversional line. © 1997 John Wiley & Sons, Inc.     

Using mechanical spectroscopies to study the glass transition dynamics in unsaturated polyester resins cured with different styrene contents

The control of chemical architecture has been one relevant parameter in the study of glass transition dynamics in macromolecular systems. In this study, two polyester resins differing in the styrene content that was added in the curing process were studied using two complementary mechanical spectroscopy techniques: dynamic mechanical analysis (DMA) and thermally stimulated recovery (TSR). Both techniques showed that the -relaxation is shifted to higher temperatures (longer times) with increasing styrene content. Master curves were obtained from the DMA data. The shift factors were used to obtain the temperature dependence of the apparent activation energy, E_a(T). The TSR results also permitted to obtain E_a(T) that also exhibited a maximum around T_g. This behaviour, apparently universally observed in thermally stimulated techniques, was explained by the shift from a Vogel-Fulcher-Tamman-Hesse to an Arrhenius regime. The data also allowed to calculate the fragility index of the two materials, which was found to be higher for the one with higher styrene content. Remarks are made on the dependency of the values of this parameter obtained from different techniques.     

Structure of unsaturated polyester resins crosslinked with styrene as studied by raman spectroscopy

An unsaturated polyester resin and the styrene-crosslinked polyester were studied with laser Raman spectroscopy. Following the polyesterification reaction, Raman measurements showed that the polyester contained 55% fumarate and 45% maleate unsaturation. Additionally, the glycol fragment was indicated to exist as the gauche isomer. The 1213 cm^?1 line is assigned to the glycol-ester linkage and can be measured to follow the conversion to polymer. After the crosslinking reaction, styrene was found to copolymerize preferentially with the fumarate unsaturation. There was no evidence of forming long-chain polystyrene crosslinks. Our results indicate that, after crosslinking, 41% of the fumarates have reacted with styrene and there is an average of two styrene molecules in each link.     

Novel biobased resins from blends of functionalized soybean oil and unsaturated polyester resin

Biobased unsaturated polyester (UPE) materials containing epoxidized methyl soyate (EMS) were processed with cobalt naphthenate as a promoter and 2‐butanone peroxide as an initiator. A certain amount of the UPE resin was replaced by EMS. The combination of the UPE and EMS resulted in an excellent combination for a new biobased thermoset material with a relatively high elastic modulus and a constant glass transition temperature with up to 25 wt % replacement with EMS. The Izod impact strength was almost constant while the amount of EMS was changed. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 698–704, 2007     

Mechanism of the thickening reaction of polyester resins: Study on models

The thickening reaction of polyester resins is investigated using model compounds, diesters or polyesters of 1,2-propanediol and phthalic acid with dihydroxy or dicarboxy end groups. Soluble magnesium acetylacetonate was found to be an effective thickener, and for the first time it was possible to study a thickening reaction in homogeneous media (THF solutions). The results are compared with those obtained with MgO. The proposed mechanism supposes that the central step consists of the formation and the aggregation of magnesium carboxylates in ionic areas, with entanglement of attached polyester chains. This fits our experimental results better than the hypothesis of coordination of magnesium carboxylates by ester or hydroxyl groups of the chains^2–6 or than the hypothesis of the formation of linear high molecular weight compounds.^7–9     

Heat-resistant glass-reinforced plastics based on unsaturated polyester resins modified with divinyl aromatic compounds

The effects exerted by elevated temperatures and thermal oxidative isothermal aging in air at 150, 200, 250, and 300°C on the thermal and physicomechanical properties of glass-reinforced plastics based on copolymers of unsaturated polyester resins with divinyl aromatic compounds and formulations was studied.     

Analysis and aging of unsaturated polyester resins in contemporary art installations by NMR spectroscopy

Two original art installations constructed from unsaturated polyester resins (UPR) and four different reference UPR products (before and after UVB aging) were analyzed by high-resolution 1D and 2D nuclear magnetic resonance (NMR) spectroscopy. Breaking strain studies were also conducted for the four UPR model products before and after different aging procedures (moisture, UVB exposure, melt/freeze). NMR analysis of the chemical composition of the UPR resin extracts showed they contain several low MW organic compounds and oligomers rich in polar -OH groups that play a significant role in the degradation behavior of the composite UPR materials. Statistical analysis of the NMR compositional data showed that styrene and benzaldehyde contents can be used to differentiate between fresh and aged UPR samples. The phthalate and propylene glycol unit speciation (esterified, primary or secondary -OH) of the extracts provided evidence that UPR resin C was used in the construction of the two art installations, and direct comparison of (1)H and (13)C NMR spectra verified this compositional similarity. UPR resin C was shown by both NMR and breaking strain studies to be the reference UPR most susceptible to degradation by different aging procedures, a characteristic attributed to the lower styrene content of resin C.     

Kinetic parameters of unsaturated polyester resin modified with poly(ε -caprolactone)

The mineral sabugalite (HAl)_0.5[(UO₂)₂(PO₄)]₂⋅8H₂O, has been studied using a combination of energy dispersive X-ray analysis, X-ray diffraction, dynamic and controlled rate thermal analysis techniques. X-ray diffraction shows that the starting material in the thermal decomposition is sabugalite and the product of the thermal treatment is a mixture of aluminium and uranyl phosphates. Four mass loss steps are observed for the dehydration of sabugalite at 48°C (temperature range 39 to 59°C), 84°C (temperature range 59 to 109°C), 127°C (temperature range 109 to 165°C) and around 270°C (temperature range 175 to 525°C) with mass losses of 2.8, 6.5, 2.3 and 4.4%, respectively, making a total mass loss of water of 16.0%. In the CRTA experiment mass loss stages were found at 60, 97, 140 and 270°C which correspond to four dehydration steps involving the loss of 2, 6, 6 and 2 moles of water. These mass losses result in the formation of four phases namely meta(I)sabugalite, meta(II)sabugalite, meta(III)sabugalite and finally uranyl phosphate and alumina phosphates. The use of a combination of dynamic and controlled rate thermal analysis techniques enabled a definitive study of the thermal decomposition of sabugalite. While the temperature ranges and the mass losses vary due to the different experimental conditions, the results of the CRTA analysis should be considered as standard data due to the quasi-equilibrium nature of the thermal decomposition process. The online version of the original article can be found at     

The effect of temperature on the curing of unsaturated polyester resins modified with a liquid polymer

The effect of temperature on the cure kinetics of two different unsaturated polyester resins, Estratil 1.112 and G102, modified with a liquid polymer, has been studied by Fourier transform infrared (FTIR) spectroscopy in the range of 60–80°C and 70–90°C, respectively. The experimental results have been related to the rheological changes during cure.     

Studies on the thickening reaction of polyester resins employed in sheet molding compounds

The mechanism of the thickening reaction between alkaline earth metal oxides and acid group-terminated polyester resins was studied. The thickening can occur either by the increase in molecular weight of the resin through neutral salt formation or by complex formation between the basic salt and carbonyl oxygens. Simultaneous analysis of reacted resins for moisture content by near infrared spectroscopy and metal content by atomic spectroscopy was carried out to differentiate between the two possibilities. It was established that the amount of basic salt present in the reaction mixtures was small and hence the thickening appears to be due to neutral salt formation. The neutral salt formation reaction, being similar to condensation polymerization, could be modelled to predict the course of the thickening process as a function of time. A model proposed hypothesizes the thickening process to be heterogeneous in nature and to occur in a sequence of three steps: diffusion of metal oxide into the resin, reaction of the dissolved metal oxide with the resin to form the basic salt, and the further reaction of the basic salt with the resin to form the neutral salt. The model predicts all the observed features of the thickening process qualitatively. Further, quantitative agreement was obtained between experimental data and the theoretical predictions of plateau viscosities and in several aspects of the kinetics of the thickening process.     

Study of the thermal decomposition of flame-retarded unsaturated polyester resins by thermogravimetric analysis and Py-GC/MS

The thermal degradation behaviours of flame-retarded unsaturated polyester resin formulations containing ammonium polyphosphate (APP), Cloisite 25A nanoclay and zinc based smoke suppressants have been studied using thermogravimetric analysis (TGA) combined with infrared analysis of the evolved gases (EGA) and pyrolysis/gas chromatography-mass spectrometry (GC/MS). In TGA-EGA experiments, the mass loss as a function of temperature has been correlated with the evolution of carbon monoxide (CO) and carbon dioxide (CO₂) and oxygen (O₂) consumption as measured by an oxygen analyser. The effect of APP, Cloisite 25A and the smoke suppressants on the evolution of CO and CO₂ has been examined. The decomposition behaviour of flame-retarded polyester resins under isothermal pyrolytic conditions was investigated and the evolved gaseous products were collected and qualitatively and semi-quantitatively analysed via GC/MS. The addition of APP does not yield many new gaseous products relative to the unmodified polyester resin neither does the presence of zinc borate (ZB) and zinc stannate (ZS) together with APP. Possible chemical interactions are discussed in an attempt to explain the observed results.