A novel ultrasonic clutch using near-field acoustic levitation

This paper investigates design, fabrication and drive of an ultrasonic clutch with two transducers. For the two transducers, one serving as a driving element of the clutch is connected to a driving shaft via a coupling, and the other serving as a slave element of the clutch is connected to a slave shaft via another coupling. The principle of ultrasonic levitation is first expressed. Then, a series-resonant inverter is used to generate AC voltages at input terminals of each transducer, and a speed measuring system with optic sensors is used to find the relationship between rotational speed of the slave shaft and applied voltage of each transducer. Moreover, contact surfaces of the two transducers are coupled by the frictional force when both the two transducers are not energized, and separated using the ultrasonic levitation when at least one of the two transducers is energized at high voltages at resonance.     

Improving the time-resolution and signal-to-noise ratio of ultrasonic NDE signals

Ultrasonic testing signals are sometimes hard to interpret because of low signal-to-noise ratio (SNR) or overlapping echoes. The combination of Wiener filtering and autoregressive spectral extrapolation has proven to be capable of improving the SNR and time resolution. However, these signal processing techniques are not sufficiently robust to be used in industrial non-destructive testing applications. This is mostly due to arbitrary manner of selection of the signal processing parameters associated with these techniques. In this paper, a new approach, which eliminates the need for arbitrary assignment of some of the parameters is described. This new approach is more robust and suitable for practical applications, and is demonstrated by considering both simulated and experimental signals.     

Open-circuit test of a PZT vibrator and its applications

This study investigates a terminal transient response of a Langevin-type PZT vibrator theoretically and experimentally to quantify an electrical shock and refine an equivalent circuit of the vibrator. The shock is induced immediately after an AC sinusoidal voltage of the vibrator is switched off. Then, the transient response involves a DC part and an AC part, which approach zero at the DC and AC times, respectively, and the vibrator is placed on a sponge in air. To do so, we should propose an open-circuit test to find the AC and DC times in addition to the maximum amplitude of the transient response. Thus the DC times exceeds the AC time, and the AC and DC times are used to estimate the resistances in the equivalent circuit presenting the real mechanical and dielectric losses, respectively. Therefore, the resistances in the equivalent circuit are sensitive to the vibration amplitude, but the inductance and capacitances are not. Furthermore, the maximum amplitude is required to cause the shock, and depends on the frequency of the source and the open-circuited time, and is about 65 times the amplitude of the source.     

Non-contact transportation using near-field acoustic levitation

Near-field acoustic levitation, where planar objects 10 kg in weight can levitate stably near the vibrating plate, is successfully applied both to non-contact transportation of objects and to a non-contact ultrasonic motor. Transporting apparatuses and an ultrasonic motor have been fabricated and their characteristics measured. The theory of near-field acoustic levitation both for a piston-like sound source and a flexural vibration source is also briefly described.     

Scanning near-field acoustic microscopy

Scanning near-field acoustic microscopy (SNAM) is a new method for imaging the topography of nonconducting surfaces at a potential lateral resolution in the sub-micron range. The basic element of this method is a distance sensor consisting of a sharply pointed vibrating tip, which is part of a high-Q quartz resonator driven at its resonance frequency. The decrease of the resonance frequency or of the amplitude of vibration when an object comes into the proximity of the tip serves as the important signal. The dependence of this signal on pressure and composition of the coupling gas shows that the hydrodynamic forces in the gas are responsible for the coupling between object and tip. The sensor is incorporated into a scanning device. Well-resolved line scans of a grating of 8 m periodicity, a lateral resolution of 3 m and a vertical resolution of 5nm have been achieved in our first experiments.     

Air-coupled ultrasonic assessment of wood veneer

Air-coupled ultrasound (ACU) provides a tool to evaluate wood samples of small or moderate thickness (<30 mm) thereby avoiding direct contact or liquid coupling. Results of through-transmission ACU measurements on wood veneer samples and related products are reported with respect to a wide variety of quality aspects. Fluctuations in the averaged received signal levels appear to be correlated to the presence of natural or machine-induced thickness and density variations, flaws and grain damage, errors produced by the manufacturing process, insufficient bonding on a substrate, etc. In addition it is seen that the variability of the signal levels enables to distinguish between quarter and crown areas.     

Improving the transient response of a bolt-clamped Langevin transducer using a parallel resistor

This paper suggests a parallel resistor to reduce DC time constant and DC response time of the transient response, induced immediately after an AC voltage connected to a bolt-clamped Langevin transducer (BLT) is switched off. An equivalent circuit is first expressed. Then, an open-circuit transient response at the terminals induced by initial states is derived and measured, and thus parameters for losses of the BLT device are estimated by DC and AC time constants of the transient response. Moreover, a driving and measuring system is designed to determine transient response and steady-state responses of the BLT device, and a parallel resistor is connected to the BLT device to reduce the DC time constant. Experimental results indicate that the DC time constant greatly exceeds the AC time constant without the parallel resistor, and greatly decreases from 42 to 1 ms by a 100-kOmega parallel resistor.     

Spatially resolved ultrasonic attenuation in resistance spot welds: implications for nondestructive testing

Spatial variation of ultrasonic attenuation and velocity has been measured in plane parallel specimens extracted from resistance spot welds. In a strong weld, attenuation is larger in the nugget than in the parent material, and the region of increased attenuation is surrounded by a ring of decreased attenuation. In the center of a stick weld, attenuation is even larger than in a strong weld, and the low-attenuation ring is absent. These spatial variations are interpreted in terms of differences in grain size and martensite formation. Measured frequency dependences indicate the presence of an additional attenuation mechanism besides grain scattering. The observed attenuations do not vary as commonly presumed with weld quality, suggesting that the common practice of using ultrasonic attenuation to indicate weld quality is not a reliable methodology.     

Air-coupled ultrasonic evaluation of food materials

This research was performed with the aim of detecting foreign bodies and additives within food products, and to measure selected acoustic properties, without contact to the sample. This would allow use in manufacturing plants on production lines, where contacting the product for ultrasonic inspection would not be feasible. Images of internal structure are reported. The air-coupled system uses capacitive devices which are able to provide sufficient bandwidth for many measurements, including the detection of foreign bodies in cheese, the detection of deliberate additives to chocolate, the detection of fill level and content of metallic food cans, and measurements of frozen dough products. The approach demonstrates that ultrasound has the potential for application to many industrial food packaging environments where non-metallic objects within food need to be detected.     

The detectability of kissing bonds in adhesive joints using ultrasonic techniques

This paper concerns a study of the detectability of dry contact kissing bonds in adhesive joints using three ultrasonic inspection techniques. Conventional normal incidence longitudinal and shear wave inspection were conducted on dry contact kissing bonds using a standard damped ultrasonic transducer and an electro-magnetic acoustic transducer (EMAT) respectively. The detectability of the dry contact kissing bonds was assessed by calculating the reflection coefficient of the imperfect interface at varying loads for a number of surface roughnesses. A high power ultrasonic method was also employed to determine the non-linear behavior of the adhesive interface. The non-linearity of the interface was determined by the ratio of the amplitudes of the first harmonic and fundamental frequencies of the transmitted waveform. It was found that the high power technique showed the greatest sensitivity to these kissing bonds at low contact pressures, however at high loads conventional longitudinal wave testing was more sensitive. It was also noted that a combination of two or more techniques could provide enhanced information about the kissing bond compared to a single technique alone.     

In-line ultrasonic monitoring of semi-solid magnesium die casting process

Ultrasonic velocity and attenuation measurements in AZ91D magnesium (Mg) alloy with dendritic, rosette and globular microstructures were performed at elevated temperatures using a non-contact laser-ultrasonic technique. It was found that the ultrasonic velocity in the globular microstructure and the ultrasonic attenuation in the dendritic microstructure are the highest among the three microstructures. An ultrasonic clad steel buffer rod sensor embedded in the die has been used to monitor the semi-solid die casting process in-line for the AZ91D Mg alloy. This probe monitored the completion of the die filling, the release of the pressure, the opening of the die, part detachment, solidification of the part, the averaged temperature of the die and the part.     

Sand/cement ratio evaluation on mortar using neural networks and ultrasonic transmission inspection

The quality and degradation state of building materials can be determined by nondestructive testing (NDT). These materials are composed of a cementitious matrix and particles or fragments of aggregates. Sand/cement ratio (s/c) provides the final material quality; however, the sand content can mask the matrix properties in a nondestructive measurement. Therefore, s/c ratio estimation is needed in nondestructive characterization of cementitious materials. In this study, a methodology to classify the sand content in mortar is presented. The methodology is based on ultrasonic transmission inspection, data reduction, and features extraction by principal components analysis (PCA), and neural network classification. This evaluation is carried out with several mortar samples, which were made while taking into account different cement types and s/c ratios. The estimated s/c ratio is determined by ultrasonic spectral attenuation with three different broadband transducers (0.5, 1, and 2 MHz). Statistical PCA to reduce the dimension of the captured traces has been applied. Feed-forward neural networks (NNs) are trained using principal components (PCs) and their outputs are used to display the estimated s/c ratios in false color images, showing the s/c ratio distribution of the mortar samples.     

On the horizontal wobbling of an object levitated by near-field acoustic levitation

A circular planar object can be levitated with several hundreds of microns by ultrasonic near-field acoustic levitation (NFAL). However, when both the sound source and the levitated object are circularly shaped and the center of the levitated object does not coincide with the source center, instability problem often occurs. When this happens, it becomes difficult to pick up or transport the object for the next process. In this study, when the center of the levitated object was offset from the source center, the moving direction of the levitated object was predicted by using the time averaged potential around the levitated object. The wobbling frequency of the levitated object was calculated by analyzing the nonlinear wobbling motion of the object. It was shown that the predicted wobbling frequencies agreed with measured ones well. Finally, a safe zone was suggested to avoid the unstable movement of an object.     

Modeling of the acoustic response from contrast agent microbubbles near a rigid wall

In ultrasonic targeted imaging, specially designed encapsulated microbubbles are used, which are capable of selectively adhering to the target site in the body. A challenging problem is to distinguish the echoes from such adherent agents from echoes produced by freely circulating agents. In the present paper, an equation of radial oscillation for an encapsulated bubble near a plane rigid wall is derived. The equation is then used to simulate the echo from a layer of contrast agents localized on a wall. The echo spectrum of adherent microbubbles is compared to that of free, randomly distributed microbubbles inside a vessel, in order to examine differences between the acoustic responses of free and adherent agents. It is shown that the fundamental spectral component of adherent bubbles is perceptibly stronger than that of free bubbles. This increase is accounted for by a more coherent summation of echoes from adherent agents and the acoustic interaction between the agents and the wall. For cases tested, the increase of the fundamental component caused by the above two effects is on the order of 8-9 dB. Bubble aggregates, which are observed experimentally to form near a wall due to secondary Bjerknes forces, increase the intensity of the fundamental component only if they are formed by bubbles whose radii are well below the resonant radius. If the formation of aggregates contributes to the growth of the fundamental component, the increase can exceed 17 dB. Statistical analysis for the comparison between adhering and free bubbles, performed over random space bubble distributions, gives p-values much smaller than 0.05.     

A method to identify acoustic reverberation in multilayered homogeneous media

The presence of reverberation is a source of artifacts that can hinder the analysis of ultrasound signals and images. Besides compromising image generation, these artifacts can introduce errors in the quantitative parameter estimation in fields such as material and biological tissue characterization. A method that allows the separation between the first reflection on an interface and all the other reflections from the same interface (reverberation) could improve the quality of these images as well as the precision and accuracy in quantitative results. This work presents an algorithm for the identification of reverberating echoes in multilayered media, based on the comparison of their power spectra (estimated via FFT), through a least mean square approach, and on the temporal relationship among them. It considers that the global effect from attenuation, reflection and transmission coefficients for each layer causes spectral differences that could differentiate echoes that pass through one layer or another. The results of 10 simulations and of 60 experiments, carried out with 6 different phantoms (10 experiments with each one) are presented and discussed. It was found that the algorithm provided a correct identification for 85% of the simulated and 86.6% of the experimental echoes collected from the 60 experiments.     

气体物理性质对近场超声悬浮特性的影响研究

在利用近场超声悬浮技术搬运晶圆的过程中,为提高近场超声悬浮力,该文研究了气体物理性质与近场超声悬浮力之间的关系。利用声辐射压理论与流体力学理论对不同气体介质下的悬浮力进行建模与求解。搭建了可测量不同气体环境中悬浮力的实验平台。实验发现氩气环境下超声悬浮力平均值相对空气环境下提升24.8%。结合实验与理论计算分析了气体密度、比热容比、声速与动力黏度对悬浮力的影响,推断气体的比热容比为影响近场超声悬浮力的主要参数。该方法为晶圆搬运的环境适用性提供了参考价值。     

Parameter measurement of the cylindrically curved thin layer using low-frequency circumferential Lamb waves

The characteristic parameters of a cylindrically curved thin layer include its elastic constants, thickness and curved radius. A layer is considered thin if the echoes from the front and back surfaces of the layer cannot be separated in the time domain, and/or that the wave arrivals corresponding to longitudinal and shear wave part cannot be identified in the time or space domain. This paper describes a low-frequency circumferential Lamb wave method to characterize those parameters of a cylindrically curved thin layer. The technique is based on the measurement of circumferential Lamb wave phase velocity and the unknown parameter is estimated through minimizing the mean square error obtained by comparing theoretical and experimental phase velocities. The sensitivity and accuracy of the proposed technique to different parameters are analyzed. Using the present technique, a cylindrically curved thin layer with thickness down to ten percent of the longitudinal wavelength can be successfully measured with an average relative error less than two-percent in our experiment.     

Droplet transport and coalescence kinetics in emulsions subjected to acoustic fields

A method to aid the separation of the oil phase from aqueous emulsions using a low-intensity, resonant ultrasonic field has recently been developed. The density and compressibility difference between the dispersed and continuous phases within the emulsion results in a net force on the oil drops that pushes them toward the pressure antinodes of the standing-wave field, where coalescence subsequently occurs. A trajectory model is developed to predict the relative motion of drops subjected to the acoustic field. Such trajectories are sensitive to the physical properties and relative size of interacting drops, the initial configuration of the drops, and acoustic field parameters. Model predictions are validated by comparing experimentally observed trajectories with those predicted by the model. The modeling approach is then extended to determine the temporal evolution of the size of the region surrounding a target drop cleared by coalescence as a function of physical and acoustic field parameters. These results form the basis of a population balance model that attempts to track the size-evolution of a drop population coalescing under the influence of an acoustic field.