A novel ultrasonic clutch using near-field acoustic levitation

This paper investigates design, fabrication and drive of an ultrasonic clutch with two transducers. For the two transducers, one serving as a driving element of the clutch is connected to a driving shaft via a coupling, and the other serving as a slave element of the clutch is connected to a slave shaft via another coupling. The principle of ultrasonic levitation is first expressed. Then, a series-resonant inverter is used to generate AC voltages at input terminals of each transducer, and a speed measuring system with optic sensors is used to find the relationship between rotational speed of the slave shaft and applied voltage of each transducer. Moreover, contact surfaces of the two transducers are coupled by the frictional force when both the two transducers are not energized, and separated using the ultrasonic levitation when at least one of the two transducers is energized at high voltages at resonance.     

Study on the compound multifrequency ultrasonic transducer in flexural vibration

A new type of compound multifrequency ultrasonic transducer is analyzed in this paper. The compound multifrequency ultrasonic transducer consists of two sandwiched ultrasonic transducers and a rectangular radiator. In virtue of the coupling between longitudinal vibration of the sandwiched ultrasonic transducers and flexural vibration of the rectangular radiator, the compound multifrequency ultrasonic transducer can produce several resonance frequencies. Some compound multifrequency ultrasonic transducers are designed and simulated by finite element method (ANSYS), and modal shapes and harmonic response are analyzed. The compound multifrequency ultrasonic transducers are designed and manufactured. The resonance frequencies are measured and compared with the numerical results. The effect of the geometrical dimensions of the compound multifrequency ultrasonic transducer and the location of two sandwiched ultrasonic transducers on the compound multifrequency ultrasonic transducer is discussed. It is shown experimentally and numerically that the compound multifrequency ultrasonic transducer has several resonance frequencies.     

Theoretical and experimental research on a disk-type non-contact ultrasonic motor

We developed a disk-type non-contact ultrasonic motor based on B22 vibration mode. The rotors of SU-8 photoresist are fabricated by the UV-LIGA process to control their shapes and thicknesses. So the structures of them are optimized by the experiments. It is found that the revolution speed of disk-type non-contact ultrasonic motor not only depends on the vibration amplitude of the stator, but also the weight and construction of the rotors. The maximum revolution speed of the optimal rotor is 3569 rpm at the input voltage of 20 V and the driving frequency of 45.6 kHz. The exciting principle of traveling wave is presented with theoretical equations. The electric signals applied to the piezoelectric ceramic are designed by the principle. The natural frequency and corresponding vibration mode are calculated and analyzed using finite element method. It is shown that experimental results are in good agreement with simulation, which verifies the effectiveness of the finite element model. Moreover, the levitation distance between the stator and rotor is measured by a CCD laser displacement transducer.     

Assessing the relationship between the inter-rod coupling and the efficiency of piezocomposite high-intensity focused ultrasound transducers

The electroacoustic conversion efficiency of the ultrasonic transducer is a critical performance index for high-power applications. The material properties, volume fraction (VF) and aspect ratio (AR) are typically regarded as the design parameters of the piezocomposite transducer. We hypothesized that the spacing between piezoelectric rods was also a dominant factor. Therefore, the inter-rod coupling effects on the efficiency of 1–3 piezocomposite ultrasonic transducers were investigated in this study. The efficiencies of six flat and three curved 1.0 MHz PZT4 epoxy composite transducers with different geometric parameters were measured. Finite element transient analyses of the inter-rod electrical-mechanical coupling in the composites were carried out to explain the measured results. The experimental results showed that for 0.47 AR, the 79% VF transducers had lower efficiency than the 64% VF and 53% VF transducers. For 0.19 AR, the efficiency of the 59% VF transducer was not greater than the efficiency of the 39% VF transducer. Numerical analyses demonstrated that the positive peak voltage induced by the coupling of the side rods was more than twice the level induced by the coupling of the diagonal rods for any spacing. The diagonal coupling voltage peak did not change for spacings larger than 0.2 mm. Moreover, for spacings of 0.05 and 0.1 mm, the inter-rod coupling caused 24% and 20% waveform shifts of the driving voltage, respectively, while the 0.2 mm spacing coupling caused a 14% reduction in the amplitude of the driving voltage. As a result, the asymmetry of the driving voltage degraded the efficiency of the composite transducers and became more severe when the spacing was decreased. We concluded that the efficiency loss induced by inter-rod coupling as a function of spacing should be considered when designing piezocomposite transducers.     

Theoretical analysis and experimental validation of radial cascaded composite ultrasonic transducer

A radial cascaded composite ultrasonic transducer is analyzed.The transducer consists of three short metal tubes and two radially polarized piezoelectric ceramic short tubes arranged alternately along the radial direction.The short metal tubes and the piezoelectric ceramic short tubes are connected in parallel electrically and in series mechanically,which can multiply the input sound power and sound intensity.Based on the theory of plane stress,the electro-mechanical equivalent circuit of radial vibration of the transducer is derived firstly.The resonance/anti-resonance frequency equation and the expression of the effective electromechanical coupling coefficient are obtained.Excellent electromechanical characteristics are determined by changing the radial geometric dimensions.Two prototypes of the transducers are designed and manufactured to support the analytical theory.It is concluded that the theoretical resonance/anti-resonance frequencies are consistent with the numerical and experimental results.When R_2 is at certain values,both the anti-resonance frequency and effective electromechanical coupling coefficient corresponding to the second mode have maximal values.The radial cascaded composite ultrasonic transducer is expected to be used in the fields of ultrasonic water treatment and underwater acoustics.     

Micromachined ultrasound transducers with improved coupling factors from a CMOS compatible process

For medical high frequency acoustic imaging purposes the reduction in size of a single transducer element for one-dimensional and even more for two-dimensional arrays is more and more limited by fabrication and cabling technology. In the fields of industrial distance measurement and simple object recognition low cost phased arrays are lacking. Both problems can be solved with micromachined ultrasound transducers (MUTs). A single transducer is made of a large number of microscopic elements. Because of the array structure of these transducers, groups of elements can be built up and used as a phased array. By integrating parts of the sensor electronics on chip, the cabling effort for arrays can be reduced markedly. In contrast to standard ultrasonic technology, which is based on massive thickness resonators, vibrating membranes are the radiating elements of the MUTs. New micromachining technologies have emerged, allowing a highly reproducible fabrication of electrostatically driven membranes with gap heights below 500 nm. A microelectronic BiCMOS process was extended for surface micromechanics (T. Scheiter et al., Proceedings 11th European Conference on Solid-State Transducers, Warsaw, Vol. 3, 1997, pp. 1595-1598). Additional process steps were included for the realization of the membranes which form sealed cavities with the underlying substrate. Membrane and substrate are the opposite electrodes of a capacitive transducer. The transducers can be integrated monolithically on one chip together with the driving, preamplifying and multiplexing circuitry, thus reducing parasitic capacities and noise level significantly. Owing to their low mass the transducers are very well matched to fluid loads, resulting in a very high bandwidth of 50-100% (C. Eccardt et al., Proceedings Ultrasonics Symposium, San Antonio, Vol. 2, 1996, pp. 959-962; P.C. Eccardt et al., Proceedings of the 1997 Ultrasonics Symposium, Toronto, Vol. 2, 1997, pp. 1609-1618). In the following it is shown how the BiCMOS process has been modified to meet the demands for ultrasound generation and reception. Bias and driving voltages have been reduced down to the 10 V range. The electromechanical coupling is now almost comparable with that for piezoelectric transducers. The measurements exhibit sound pressures and bandwidths that are at least comparable with those of conventional piezoelectric transducer arrays.     

Study on the multifrequency Langevin ultrasonic transducer

Langevin ultrasonic transducers are widely used in high-power ultrasonics and underwater sound. In ultrasonic cleaning, a matching metal horn rather than a metal cylinder is used as the radiator in order to enhance the radiating surface and improve the acoustic matching between the transducer and the processed medium. To raise the effect of ultrasonic cleaning, the standing wave in the cleaning tank should be eliminated. One method to eliminate the standing wave in the tank is to use the multifrequency ultrasonic transducer. In this paper, the Langevin ultrasonic horn transducer, with two resonance frequencies, is studied. The transducer consists of two groups of piezoelectric ceramic elements: the back metal cylinder, the middle metal cylinder and the front matching metal horn. The vibrational modes of the transducer are analysed, and resonance frequency equations of the transducer in the half-wave and the all-wave vibrational modes are derived. According to the resonance frequency equations, transducers with two resonance frequencies are designed and made. The resonance frequencies, the effective electromechanical coupling coefficients and the equivalent electric impedances of the transducers are measured. It is shown that the measured resonance frequencies are in good agreement with the computed results, and the transducer can be excited to vibrate at two resonance frequencies, which correspond to the half-wave and the all-wave vibrational modes of the transducer.     

Traveling wave ultrasonic motor: coupling effects in free stator

Generally a stator of traveling wave ultrasonic motor (TWUM) consists of piezoelectric transducers (annular plate or rods) coupled by the way of a metallic ring. These transducers divided into halves are excited independently by two electrical signals with different phases of about 90 degrees. So an elastic traveling wave propagates along the circumference of the ring and a rotor pressed on this vibrating surface is then driven by the stator via contact forces. Many difficulties appear in developing TWUM because the contact between the stator and the rotor via a frictional material is very important. However that may be, the first stage consists in obtaining a vibrating stator with optimum characteristics with two symmetrical phases. The aim of this paper is to discuss some coupling effects in a free stator through an enhanced equivalent circuit model. A simple experimental method based on impedance measurements is performed to estimate the coupling characteristics at a low driving voltage. This paper reports results obtained with the free stator of the well known piezoelectric ultrasonic motor "USR60" by Shinsei Co. Ltd. Since the stator behaves as an elastic body, interactions between the two electrical inputs might be described by the introduction of a coupling oscillator. The comparison of experimental and theoretical results leads to validate the new equivalent circuit of the free stator. The presence of coupling impedance could imply a change of electrical supply condition to optimize the TWUM efficiency. The effects of unbalanced features for each electrical input and the applicability of the proposed model to actual operating condition are discussed in the paper.     

磁致伸缩超声换能器阻抗匹配网络的设计*

根据磁致伸缩超声换能器的等效电路模型和阻抗匹配理论,该文设计了一种优化的型匹配网络。该网络具有调谐、变阻和滤波的功能,适用于工作在中低频超声频率范围内的磁致伸缩超声换能器系统的阻抗匹配。仿真和实验结果表明:接入该型阻抗匹配网络后,驱动电源与换能器之间实现了最大功率传输,换能器两端电信号的波形质量得到优化,换能器激励电流提升了40%。该研究可为大功率磁致伸缩超声换能器的应用提供技术支持。     

3D FEM analyses of the ultrasonic transducer for controlled nanowire rotary driving

Controlled rotary driving of single nano objects is an important technology in the assembling of nano structures, handling of biological samples, nano measurement, etc. However, there have been little analyses on the ultrasonic transducers for the nano rotary driving, which makes the transducer’s optimization impossible. In this work, vibration characteristics of the ultrasonic transducer for rotary driving of single nanowires, which has been proposed by the authors’ group, are analyzed by the 3D finite element method (FEM), and some useful guidelines for designing the transducer are achieved. It is found that the working point still exists when the commonly used metal materials in ultrasonic transducers are used as the vibration transmission strip, and when the vibration transmission strip’s size changes. It is also found that the direction of the elliptical motion of the micro manipulating probe’s tip may be reversed by changing the size of the vibration transmission strip properly. In addition, to ensure the performance consistency of the device, the micro manipulating probe’s length L_m or driving frequency should be designed to avoid the resonance of the micro manipulating probe.     

Ultrasonic transducers using electron-irradiated vinylidene fluoride-trifluoroethylene copolymers

Single-element, planar transducers have been fabricated using electron-irradiated poly(vinylidene fluoride-trifluoroethylene) 80/20 mol% copolymers with different electron dosage. Electrical field-induced strain response of copolymer film with 100 Mrad dosage has been studied at 5 kHz and the electrostrictive coefficient was calculated. The transmitting response of the air-backing and epoxy-backing transducers was evaluated with the application of high DC bias voltages. Clear ultrasonic amplitudes and high frequency spectrum (>20 MHz) were observed when driven from a standard ultrasonic voltage source through a decoupling circuit. It has also showed that larger generation of ultrasonic waves will be induced under high DC bias field, which is due to the increase of induced d(33) piezoelectric coefficient. Two different polar bias voltages, positive and negative, were applied to the transducers and inverse waveforms were received, which was coincident with the theoretical analysis of the strain response of electrostrictive film.     

Electromagnetic midsagittal articulometer systems for transducing speech articulatory movements.

This paper describes two electromagnetic midsagittal articulometer (EMMA) systems that were developed for transducing articulatory movements during speech production. Alternating magnetic fields are generated by transmitter coils that are mounted in an assembly that fits on the head of a speaker. The fields induce alternating voltages in a number of small transducer coils that are attached to articulators in the midline plane, inside and outside the vocal tract. The transducers are connected by fine lead wires to receiver electronics whose output voltages are processed to yield measures of transducer locations as a function of time. Measurement error can arise with this method, because as the articulators move and change shape, the transducers can undergo a varying amount of rotational misalignment with respect to the transmitter axes; both systems are designed to correct for transducer misalignment. For this purpose, one system uses two transmitters and biaxial transducers; the other uses three transmitters and single-axis transducers. The systems have been compared with one another in terms of their performance, human subjects compatibility, and ease of use. Both systems can produce useful midsagittal-plane data on articular movement, and each one has a specific set of advantages and limitations. (Two commercially available systems are also described briefly for comparison purposes). If appropriate experimental controls are used, the three-transmitter system is preferable for practical reasons.     

Design of a self-calibrating simulated acoustic emission source

The use of conical piezoelectric transducers as point acoustic sources has been investigated. It has been shown that transducers based on a design originally developed at the National Institute for Standards and Technology in the USA can be used as point transmitters over the frequency range of interest in acoustic emission measurements (100 kHz to around 1 MHz). They should, therefore, be suitable for use in experiments to calibrate structures so that acoustic emission source strengths can be determined. It has also been shown that measurements of the response of the transmitting transducer backing can be used to assess the coupling efficiency, and hence to remove concerns about inconsistent coupling affecting the calibration measurements. The results indicate that the variation of the backing response with coupling is due to a shift in the resonance frequencies of the transducer with the mechanical load impedance. If other transducers can be shown to behave in a similar fashion this effect could be used to measure coupling in standard acoustic emission and ultrasonic transducers.     

Model-based optimization of ultrasonic transducers

Numerical simulation and automated optimization of Langevin-type ultrasonic transducers are investigated. These kind of transducers are standard components in various applications of high-power ultrasonics such as ultrasonic cleaning and chemical processing. Vibration of the transducer is simulated numerically by standard finite element method and the dimensions and shape parameters of a transducer are optimized with respect to different criteria. The novelty value of this work is the combination of the simulation model and the optimization problem by efficient automatic differentiation techniques. The capabilities of this approach are demonstrated with practical test cases in which various aspects of the operation of a transducer are improved.     

Electrical coupling effects in an ultrasonic transducer array

Ultrasonic imaging devices often use transducer arrays for sampling the incoming acoustic field and converting it into electrical signals. After some convenient processing (amplification, dephasing, summing, etc), the electrical signals are used to modulate the brightness of a cathode ray tube (crt) monitor on which the ultrasonic image becomes visible. The quality of the imaging apparatus depends critically on the transducer array design and implementation.

Each individual transducer would, ideally, produce an electrical signal related exclusively to the ultrasonic field arriving at its surface; the reciprocal would also be true for transmission. In all practical cases, however, numerous effects lead to some coupling between nearby transducers, especially for very narrow transducers. The subsequent perturbations may be described as a narrowing of the radiation (or reception) pattern of the individual transducers, with respect to the theoretical predictions. To understand the mechanism for these couplings and to minimize them, their possible origins have been systematically studied. One of the most important sources of coupling is electrical leakage, which is reported here. Since no simple analytical calculation can be performed, diagrams have been established that enable evaluation of the electrical coupling against the dimensional characteristics of the array. Some means for reducing this coupling are suggested and comparative experimental results are given.     

Characteristics of large capacity ultrasonic complex vibration sources with stepped complex transverse vibration rods

Configurations of large capacity ultrasonic complex vibration sources with multiple longitudinal transducers are proposed and studied. The ultrasonic complex vibration systems are effective and essential for new applications in various industries. The complex vibration source of 27 kHz consists of a complex transverse rod with a welding tip (aluminum alloy, stainless steel and titanium alloy), a complex vibration rod with a flange and stepped part for holding the system, a circular longitudinal vibration disk (aluminum alloy) and six bolt-clamped Langevin type PLT transducers. Three transducer pairs are driven simultaneously using three driving systems at phase difference 120 degrees, and almost circular vibration locus is obtained.     

双椭圆壳串联宽带弯张换能器

提出一种利用多模态耦合的低频、宽带、大功率的新型弯张换能器,其结构上将两椭圆的Ⅳ型弯张壳体沿长轴方向串联为一体,两组长压电陶瓷堆贯穿其中驱动。利用有限元软件设计并制作一款此新型换能器的样机,其工作频带通过耦合壳体前三阶弯曲模态及压电陶瓷堆纵振模态与壳体膜模态的复合模态展宽。经测试在1.4~6.0 kHz范围内,样机的发射电压响应大于128.5dB,声源级大于190dB。结果表明,此弯张换能器与只利用一阶弯曲模态的Ⅳ型弯张换能器相比不仅有更宽的工作带宽,还满足低频和大功率的声辐射要求。      

Modeling of lamb waves generated by integrated transducers in composite plates using a coupled finite element-normal modes expansion method

Thin piezoelectric transducers attached to or embedded within composite structures could be used for in situ structural health monitoring. For plate-shaped structures, the useful ultrasonic vibration modes are Lamb waves. Preliminary testing has already demonstrated the suitability and practical feasibility of such integrated transducers, but better control of the generation of Lamb modes seems to be necessary. Therefore, an original modeling approach has been developed, which can be used to design and optimize these "sensitive materials." This modeling technique allows the determination of the amplitude of each Lamb mode excited in a composite plate with surface-bonded or bulk-embedded piezoelectric elements. The method consists of a coupling of the finite element method (FEM) and the normal modes expansion method. The limited finite element mesh of the transducer and its vicinity enables the computation of the mechanical field created by the transducer, which is then introduced as a forcing function into the normal modes equations. The adequacy and accuracy of this modeling method have been numerically and experimentally verified.     

Control of an ultrasonic transducer to realize low speed driven

This paper deals with the control of a transducer to realize low speed. A new PWM control is proposed to fit the transducer. By this control method, the transducer is directly excited by pulses whose width can be modulated. The noise induced by conventional PWM control is eliminated and the motor works more steadily and more quietly. Instead of the general method of decreasing vibrating amplitude of ultrasonic motor to realize low speed, in this paper, two fast contrary elliptical vibrations of the transducer's two Langevin vibrators are excited to restrain skip-slip influence on ultrasonic motor's low speed performance and the driven is realized by the difference of the two vibrators' vibrating amplitudes. Experiments had been carried out by driving an aerostatic guide and fuzzy control is applied. The controlled speed reached 0.1 mm/s.     

Wave guide imaging through Time Domain Topological Energy

Time Domain Topological Energy (TDTE), uses the reflected ultrasonic field recorded by an array of transducers placed on the boundary of the inspected medium. Two numerical determinations (forward and adjoint problems) of the acoustical field inside a reference medium are necessary to compute an image. Topological Energy is defined as a variation of topological sensitivity or gradient and comes from the field of mathematical optimisation. Recent developments for Non-Destructive Testing have shown the analogy with Time Reversal concepts. Time Reversal mirrors have been employed for various applications in a wide number of situations including wave guides where very good re-focalization performances have been obtained with a reduced number of transducers instead of an array of transducers. Moreover recent works have enlightened that the reverberation properties of a wave guide allow to re-focalize using Time Reversal with only one transducer. For TDTE imaging a single transducer placed at one end of a wave guide has been modelled. The boundaries of the wave guide create virtual sources that can be understood as a virtual array of transducers. Numerical and experimental results are presented using TDTE and a single transducer in a wave guide for targets and conditions of increasing complexity.