Current Development and Challenges of Mixed Matrix Membranes for CO2/CH4 Separation

In the early stage of membrane technology development in gas separation, utilization of polymeric membranes has gained attention due to their robustness and ease of fabrication. However, the performance of polymeric membranes is limited by the trade-off between permeability and selectivity. Meanwhile, inorganic membrane is capable to exhibit great enhancement in separation performance but unfortunately its fabrication process is hard and costly. Thus, development of mixed matrix membranes (MMMs) by incorporating inorganic fillers into the polymer matrix has become a potential alternative to overcome the limitations of polymeric and inorganic membranes in gas separation. Nevertheless, fabrication of defect-free MMMs with improved separation performance and without compromising the mechanical and thermal stability is extremely difficult and challenging. In the current review paper, various types of inorganic fillers for MMMs fabrication and recent reported efforts to tailor the underlying problems on MMMs fabrication were discussed. The future outlook to advance the performance of MMMs in gas separation especially for CO₂/CH₄ separation was highlighted.     

The effects of polymer chain rigidification, zeolite pore size and pore blockage on polyethersulfone (PES)-zeolite A mixed matrix membranes

The polyethersulfone (PES)-zeolite 3A, 4A and 5A mixed matrix membranes (MMMs) were fabricated with a modified solution-casting procedure at high temperatures close to the glass transition temperatures (T_g) of polymer materials. The effects of membrane preparation methodology, zeolite loading and pore size of zeolite on the gas separation performance of these mixed matrix membranes were studied. SEM results show the interface between polymer and zeolite in MMMs experiencing natural cooling is better (i.e., less defective) than that in MMMs experiencing immediate quenching. The increment of glass transition temperature (T_g) of MMMs with zeolite loading confirms the polymer chain rigidification induced by zeolite. The experimental results indicate that a higher zeolite loading results in a decrease in gas permeability and an increase in gas pair selectivity. The unmodified Maxwell model fails to correctly predict the permeability decrease induced by polymer chain rigidification near the zeolite surface and the partial pore blockage of zeolites by the polymer chains. A new modified Maxwell model is therefore proposed. It takes the combined effects of chain rigidification and partial pore blockage of zeolites into calculation. The new model shows much consistent permeability and selectivity predication with experimental data. Surprisingly, an increase in zeolite pore size from 3 to 5 Å generally not only increase gas permeability, but also gas pair selectivity. The O₂/N₂ selectivity of PES-zeolite 3A and PES-zeolite 4A membranes is very similar, while the O₂/N₂ selectivity of PES-zeolite 5A membranes is much higher. This implies the blockage may narrow a part of zeolite 5A pores to approximately 4 Å, which can discriminate the gas pair of O₂ and N₂, and narrow a part of zeolites 3A and 4A pores to smaller sizes. It is concluded that the partial pore blockage of zeolites by the polymer chains has equivalent or more influence on the separation properties of mixed matrix membranes compared with that of the polymer chain rigidification.     

Metal–organic framework-based mixed-matrix membranes for gas separation: An overview

Mixed-matrix membranes (MMMs) have been studied widely in the field of gas separation due to their potential to overcome performance barriers found in traditional polymeric membranes. Most polymeric membranes exhibit a trade-off between permeation and selectivity, which has limited their development in many challenging separation applications. One solution to this issue utilizes the introduction of fillers into the polymer matrix to produce MMMs. Out of the many different fillers, metal–organic frameworks stand out as a promising candidate due to their highly tunable structure, molecular sieving effect, and superior compatibility with the polymer matrix. This review will provide an in-depth look into the basic mechanisms of MMMs for gas separation and different approaches to model the permeation of gases through the membrane. In addition, challenges facing the field and recent research trends for MMMs will be discussed as well as their many applications for different gas separations. Finally, some insight on the future direction for MMMs will be covered, focusing on many intriguing opportunities and challenges that must be further explored to advance this technology.     

Preparation of mixed matrix membranes based on polyimide and aminated graphene oxide for CO2 separation

The aminated graphene oxide (GO) was prepared by the functionalization of pristine GO with ethylenediamine and then dispersed into the poly(amic acid) (the precursor of polyimide [PI]) solution followed by the chemical imidization to successfully fabricate the PI/amine‐functionalized GO mixed matrix membranes (MMMs) using in‐situ polymerization method. Chemical structure and morphology of the GO before and after amine modification were characterized by scanning electron microscopy, Raman spectrum, Fourier transform infrared, and X‐ray photoelectron spectroscopy. Scanning electron microscopy indicated that fine dispersion of GO throughout PI matrix was achieved, which indicates that the in‐situ polymerization approach can enhance the interfacial interaction between the GO and the PI matrix, and then improve the dispersion of carbon material in the polymer matrix. Compared with the conventional solution mixture method, the MMMs prepared with in‐situ polymerization method showed excellent CO₂ permeability and CO₂/N₂ selectivity. The MMMs doped with 3 wt.% aminated GO exhibited maximum gas separation performance with a CO₂ permeability of 12.34 Barrer and a CO₂/N₂ selectivity of 38.56. These results suggest that the amino groups on GO have strong interaction with the CO₂ molecules, which can significantly increase the solubility of polar gas. Our results provide an easy and efficient way to prepare MMMs with good mechanical behavior and excellent gas separation performance.     

Computational Methods for MOF/Polymer Membranes

Metal–organic framework (MOF)/polymer mixed matrix membranes (MMMs) have received significant interest in the last decade. MOFs are incorporated into polymers to make MMMs that exhibit improved gas permeability and selectivity compared with pure polymer membranes. The fundamental challenge in this area is to choose the appropriate MOF/polymer combinations for a gas separation of interest. Even if a single polymer is considered, there are thousands of MOFs that could potentially be used as fillers in MMMs. As a result, there has been a large demand for computational studies that can accurately predict the gas separation performance of MOF/polymer MMMs prior to experiments. We have developed computational approaches to assess gas separation potentials of MOF/polymer MMMs and used them to identify the most promising MOF/polymer pairs. In this Personal Account, we aim to provide a critical overview of current computational methods for modeling MOF/polymer MMMs. We give our perspective on the background, successes, and failures that led to developments in this area and discuss the opportunities and challenges of using computational methods for MOF/polymer MMMs.     

Effect of carbon molecular sieve sizing with poly(vinyl pyrrolidone) K-15 on carbon molecular sieve–polysulfone mixed matrix membrane

Mixed matrix membranes (MMMs) comprising polysulfone (PSF) Udel^® P-1700 and 30 wt% carbon molecular sieve (CMS) particles (<25 μm) have been fabricated and characterized. CMS particles were treated in poly(vinyl pyrrolidone) kollidone 15 (PVP K-15) sizing bath solution (1–10 wt% in isopropanol) prior to embedment into the matrix solution to improve matrix–sieve interfacial adhesion. This study investigated the effects of CMS sizing with PVP K-15 on the morphology and the gas separation performance of PSF–CMS MMMs. The fabricated MMMs were characterized using TGA, DSC, FESEM, ATR-FTIR and single gas permeation test using high purity O₂ and N₂. A dramatic improvement in CMS–PSF adhesion was observed using FESEM micrographs upon incorporation of PVP K-15-sized CMS particles. ATR-FTIR results suggest the occurrence of intermolecular interaction between PVP K-15 sizing layer on the outer surface of CMS particles and PSF matrix. A substantial recovery of separation performance was achieved whereby the PSF–PVP-sized CMS MMM exhibited 1.7 times higher O₂/N₂ selectivity compared to that of unmodified MMM.     

Mixed Dimensional Nanostructure (UiO-66-Decorated MWCNT) as a Nanofiller in Mixed-Matrix Membranes for Enhanced CO2/CH4 Separation

Mixed-matrix membranes (MMMs) with combination of two distinct dimensional nanofillers (such as 1D-3D, 2D-3D, or 3D-3D, etc.) have drawn special attention for gas separation applications due to their concerted effects on gas permeation and mechanical properties. An amine-functionalized 1D multiwalled carbon nanotube (NH₂-MWCNT) with exceptional mechanical strength and rapid gas transport was crosslinked with an amine-functionalized 3D metal-organic framework (UiO-66-NH₂) with high CO₂ affinity in a Schiff base reaction. The resultant crosslinked mixed-dimensional nanostructure was used as a nanofiller in a polysulfone (PSf) polymer matrix to explore the underlying synergy between 1D and 3D nanostructures on the gas separation performance of MMMs. Cross-sectional scanning electron microscopy and mapping revealed the homogenous dispersion of UiO-66@MWCNT in the polymer matrix. The MMM containing 5.0 wt. % UiO-66@MWCNT demonstrated a superior permeability 8.3 Barrer as compared to the 4.2 Barrer of pure PSf membrane for CO₂. Moreover, the selectivity (CO₂/CH₄) of this MMM was enhanced to 39.5 from the 28.0 observed for pure PSf under similar conditions of pressure and temperature.     

Accelerating Membrane‐based CO2 Separation by Soluble Nanoporous Polymer Networks Produced by Mechanochemical Oxidative Coupling

Achieving homogeneous dispersion of nanoporous fillers within membrane architectures remains a great challenge for mixed‐matrix membrane (MMMs) technology. Imparting solution processability of nanoporous materials would help advance the development of MMMs for membrane‐based gas separations. A mechanochemically assisted oxidative coupling polymerization strategy was used to create a new family of soluble nanoporous polymer networks. The solid‐state ball‐milling method affords inherent molecular weight control over polymer growth and therefore provides unexpected solubility for the resulting nanoporous frameworks. MMM‐based CO₂/CH₄ separation performance was significantly accelerated by these new soluble fillers. We anticipate this facile method will facilitate new possibilities for the rational design and synthesis of soluble nanoporous polymer networks and promote their applications in membrane‐based gas separations.     

High performance of PES-GNs MMMs for gas separation and selectivity

In this study, graphene nanosheets (GNs) were incorporated into polyethersulfone (PES) by phase inversion approach for preparing PES-GNs mixed matrix membranes (MMMs). To investigate the impact of filler content on membrane surface morphology, thermal stability, chemical composition, porosity and mechanical properties, MMMs were constructed with various GNs loadings (0.01, 0.02, 0.03, and 0.04 wt%). ?The performance of prepared MMMs was tested for separation and selectivity of CO₂, N₂, H₂ and CH₄ gases at various pressures from 1 to 6 bar and temperature varying from 20 to 60 °C. It was observed that, compared to the pristine PES membrane, the prepared MMMs significantly improved the gas separation and selectivity performance with adequate mechanical stability. The permeability of CO₂, N₂, H₂ and CH₄ for the PES + 0.04 wt% GNs increases from 9 to 2246, 11 to 2235, 9 to 7151, and 3 to 4176 Barrer respectively, as compared with pure PES membrane at 1 bar and 20 °C due to improving the membrane absorption and porosity. In addition, by increasing the pressure, the permeability and selectivity of CO₂, N₂, H₂ and CH₄ are increased due to the increased driving force for the transport of gas via membranes. Furthermore, the permeability of CO₂, N₂, H₂ and CH₄ increased by increasing the temperature from 20 to 60 °C due to the plasticization in the membranes and the improvement in polymer chain movement. This result proved that the prepared membranes can be used for gas separation applications.     

The beneficial impacts of functional groups of CNT on structure and gas separation properties of PEBA mixed matrix membranes

Incompatibility between filler and polymer chains accompanied by particle agglomeration has a detrimental effect on the performance of mixed matrix membranes (MMMs). To obviate intermolecular forces of different additives, functional groups (-COOH, –NCO, and –NH₂) were grafted on the surface of multi-walled carbon nanotubes (MWCNTs) which were then incorporated as fillers in the poly(ether-block-amide) (PEBA) polymeric matrix in the range of 0.1–1 wt% loading. CO₂ permeability and ideal CO₂/N₂ and CO₂/CH₄ selectivity of MMMs was compared with the neat membrane, and the results revealed favorable enhancement and surpassed CO₂/N₂ Robeson's upper bound under 4–10 bar in the range of 15–55 °C. Mixed gas separation performance of MMMs, which is of vital importance in industrial applications, was also investigated. The results indicate that MWCNT-NCO created superior grafts with the polymer chains, and MMMs with this additive had a better gas separation performance with high mechanical and thermal stability.     

Surface modification of ZIF-90 with triptycene for enhanced interfacial interaction in mixed-matrix membranes for gas separation

Zeolite imidazole framework (ZIF-90) nanoparticles were chemically modified by grafting triptycene moieties. The modified nanoparticles were introduced into a triptycene-based polyimide as fillers to generate mixed matrix membranes (MMMs) for gas separation. The incorporation of “hook-like” triptycene moieties in both dispersed and continuous phases led to intimate contact between the two phases and thus defect-free interfacial morphology, due to the supramolecular interlocking and π–π stacking interaction between triptycene units presented in both phases. The filler/polymer solution showed shear thickening behavior due to such strong interfacial interaction. The separation performance of the prepared composite membranes was investigated as a function of filler loading and particle surface grafting density. Pure-gas permeation results showed that the gas permeabilities increased expectedly as the filler loading increased, with stable or improved selectivities. The reduced permeability relative to pristine polyimide film is likely due to the pore blockage of ZIF-90 upon grafting triptycene moieties on the particle surface. Reducing the grafting density of triptycene moieties led to improved permeability and selectivity suggesting good tunability of this series of new composite membranes. Overall, modification of nanofiller with hierarchical triptycene moieties offers a fundamentally new avenue for creation of composite membranes with unique properties in gas separations.     

Uniformly Distributed Mixed Matrix Membranes via a Solution Processable Strategy for Propylene/Propane Separation

Aggregation of filler particles during the formation of mixed matrix membranes is difficult to avoid when filler loadings exceed a 10–15 wt %. Such agglomeration usually leads to poor membrane performance. In this work, using a ZIF-67 metal–organic framework (MOF) as filler along with surface modification of Ag₄tz₄ to improve processability and selective olefin adsorption, we demonstrate that highly loaded with a very low agglomeration degree membranes can be synthesized displaying unmatched separation selectivity (39) for C₃H₆/C₃H₈ mixtures and high permeability rates (99 Barrer), far surpassing previous reports in the literature. Through molecular dynamics simulation, the enhanced compatibility between ZIF-67 and polymer matrix with adding Ag₄tz₄ was proven and the tendency in gas permeability and C₃H₆ selectivity in the mixed matrix membranes (MMMs) were well explained. More importantly, the membrane showed a wide range of pressure and temperature resistance, together with remarkable long-term stability (>900 h). The modification method might help solve interface issues in MMMs and can be extended to the fabrication of other fillers to achieve high performance MMMs for gas separation.     

PDMS mixed-matrix membranes with molecular fillers via reactive incorporation and their application for bio-butanol recovery from aqueous solution

Mixed-matrix membrane (MMM) consisting of fillers in polymeric matrix offers a promising approach to develop high-performance membranes, while remain challenges in achieving ideal filler dispersion and interfacial morphology. Herein, we reported on a new kind of MMM with molecular-level dispersion of filler via a proposed reactive incorporation approach. Specifically, polyhedral oligomeric silsesquioxanes (POSS) with vinyl groups was grafted with ethoxy groups to build covalent bond with hydroxyl-terminated polydimethylsiloxane (PDMS) chains to fabricate PDMS MMMs uniformly dispersed with POSS molecules. The molecular dispersion of POSS in PDMS matrix was visualized by SEM, AFM, and TEM characterizations, as well as reflected by XRD analysis. The PDMS chain conformation affected by the reactive incorporation of POSS was investigated by analyzing the thermal and mechanical properties of the POSS/PDMS MMMs using DSC, TGA, and DMA measurements. Contact angle test was used to study the surface affinity and positron annihilation technique was employed to probe the free volumes, which are respectively associated with the sorption and diffusion behavior in the POSS/PDMS MMMs. The results demonstrated that molecular cages and crosslinking effect of POSS led to an increase of large free volumes while a decline of small free volumes. Therefore, the PDMS MMM with reactive incorporation of only 2 wt.% POSS simultaneously enhanced the butanol permeability (by 78%) and butanol/water selectivity (by 124%) for pristine PDMS membrane, transcending the performance limit of state-of-the-arts organophilic membranes. The proposed reactive incorporation approach may provide a platform of developing highly efficient membranes for molecular separation.     

气体分离用MOF基混合基质膜的界面构建策略

混合基质膜结合多孔填料优异的气体分离性能和聚合物材料良好的加工性能,被认为是最具有应用前景的一种气体分离膜材料。金属-有机框架材料(MOF)由于具有高比表面积和孔隙率、可调节的孔径以及可修饰的表面性能,成为制备混合基质膜的重要多孔材料。本文针对MOF基混合基质膜制备中所面临的主要挑战,聚焦于MOF和聚合物界面缺陷问题,分析了界面缺陷的产生原因及其对性能的影响,重点阐述了改善MOF填料和聚合物基质界面相容性的策略,以期为制备具有良好的界面形态和优异的气体分离性能的混合基质膜提供借鉴思路。     

金属有机骨架材料/聚酰亚胺混合基质膜的制备及气体分离性能

合成了3种不同结构、 粒径和气体吸附性能的金属有机骨架材料(MOFs): 微米级Cu₃(BTC)₂、 亚微米级ZIF-8和S-Cu₃(BTC)₂. 氮气吸附等温线分析结果表明, ZIF-8和Cu₃(BTC)₂具有较大比表面积(1653和1439 m²/g), S-Cu₃(BTC)₂的比表面积为171.4 m²/g. 用共混法将MOFs直接引入聚酰亚胺中制备了MOFs/聚酰亚胺混合基质膜(MMMs). X射线衍射(XRD)和全反射红外光谱(FTIR-ATR)分析结果表明, MOFs在混合基质膜中保持物理和化学稳定. 气体渗透测试结果表明, MOFs的加入使膜的气体渗透分离性能明显提高, S-Cu₃(BTC)₂使渗透系数增加了1.75倍; ZIF-8和Cu₃(BTC)₂使渗透系数增加了3倍左右; 同时, 膜的气体分离系数变化很小.     

Permeation models for mixed matrix membranes

Permeation models for mixed matrix membranes (MMMs) are discussed. A new model is proposed for the effective permeability of a species in MMMs. The model takes into account the presence of interfacial layer (shell) at the surface of the core filler particles. According to the proposed model, the relative permeability (Pr) of a species in MMM, defined as permeability in MMM divided by matrix permeability, is a function of five variables, namely: ratio of interfacial shell-to-core particle radii (delta), ratio of interfacial shell-to-matrix permeabilities (lambdaIm), ratio of core particle-to-interfacial shell permeabilities (lambdadI), volume fraction of composite core-shell particles (phi), and maximum packing volume fraction of particles (phim). The predictions of the model are discussed and compared with available experimental data on permeability and selectivity of mixed matrix membranes.     

CO<Subscript>2</Subscript>/CH<Subscript>4</Subscript> separation using mixed matrix membrane-based polyurethane incorporated with ZIF-8 nanoparticles

This study presents using zeolitic imidazolate framework-8 (ZIF-8) as porous filler dispersed phase and polyurethane (PU) as continuous phase to synthesis mixed matrix membranes (MMMs). ZIF-8 nanoparticles were synthesized using centrifugal method. The synthesized nanoparticles were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), and thermal gravimetric analysis (TGA). In order to investigate the effect of ZIF-8 loading on the membrane performance in CO₂/CH₄ separation, different membranes were prepared with various amounts of ZIF-8 (0–50 wt%). Membranes properties were characterized by SEM, XRD, TGA, differential scanning calorimetry (DSC), and tensile analysis. SEM images exhibit that the ZIF-8 is dispersed uniformly in cross section of membrane. Thermal stability of membranes increases with addition of the ZIF-8 nanoparticles into the polymer matrix. Both tensile strength and strain at break in the MMMs increase with the ZIF-8 loading. To study the effect of feed pressure on CO₂ and CH₄ transport properties of the membranes, single gas experiments were conducted at 4, 8, and 12 bar feed pressures. Incorporation of ZIF-8 crystals into continuous PU matrix resulted in high-performance gas separation membranes. Increasing feed pressure, significantly, increased separation performances in all the membranes.     

Enhanced CO2-selective behavior of Pebax-1657: A comparative study between the influence of graphene-based fillers

Mixed matrix membranes (MMMs) containing graphene-based fillers have attracted considerable attention in the field of gas separation. In this study, two types of graphene derivatives (Graphene (G) and Graphene Oxide (GO)) were embedded into the poly-ether-block-amide (Pebax) based MMM to investigate and compare CO₂/N₂ separation at various filler loadings (0.3–1 wt%). The morphologies of the prepared neat Pebax and MMMs were characterized by SEM, XRD, FTIR and DSC. Compared with the neat Pebax, the permeability of all gases was increased by adding filler content in the MMMs due to the crystallinity decrement of the polyamide (PA) segment. The best separation performance of the Pebax/G MMMs occurred at 0.7 wt%, where the CO₂ permeability increased from 26.51 to 44.78 Barrer (~1.7 times). Also, for the Pebax/GO MMMs, the CO₂ permeability was increased up to 58.96 Barrer (~2.2 times) by adding 0.5 wt% filler. This further gas permeation increment for the Pebax/GO sample was attributed to the higher affinity of GO nanosheets to CO₂ sorption, which can facilitate CO₂ gas transition through the membrane matrix. Moreover, the CO₂/N₂ ideal selectivity increased from 74.26 for the neat Pebax to 111.95 (~1.5 times) and 120.72 (~1.62 times) by adding 0.7 wt% G (Pebax/G-0.7) and 1 wt% GO (Pebax/GO-1) into Pebax, respectively. As a consequence, graphene derivatives can be recognized as a promising developer of permselectivity (permeability and selectivity) of the MMMs.     

CO2/CH4 mixed gas separation using poly(ether-b-amide)-ZnO nanocomposite membranes: Experimental and molecular dynamics study

Poly (ether-b-amide) (PEBA) mixed matrix membranes (MMMs) filled by different amounts of nano ZnO (up to 1 wt %) were synthesized and their gas separation performance was evaluated for CO₂, CH₄ and N₂ pure gas and their binary mixtures. The ZnO-filled PEBA MMMs were characterized using ATR-FTIR, FESEM, AFM, TGA, DMTA, XRD and Mechanical tensile strength analyses. Generally, it was revealed that 0.5 wt % loading of ZnO into the polymer matrix caused a ZnO−PEO interaction; while ZnO–ZnO self-association hindered the interaction for the MMMs with other loadings of ZnO. As a result, PEBA-ZnO 0.5 wt % MMM possessed a higher glass transition temperature (T_g). Therefore, the CO₂ permeability through PEBA-ZnO 0.5 wt % enhanced 27% than simple PEBA membrane. Moreover, all the fabricated MMMs were simulated by molecular simulation. Grand Canonical Monte Carlo (GCMC) and Molecular Dynamics (MD) methods were also applied to simulate the structural and gas transport properties of the membranes. The RDF, XRD, T_g, FFV and density analysis were compared with experimental results. Also, a binary mixture of CO₂:CH₄ (10:90) was used to determine CO₂ permeability and CO₂/CH₄ selectivity, which were considerably reduced compared to single gas experiments. Moreover, the solubility of the binary gas mixture, the energy distribution and density distribution of both gases within the simulated cell were calculated by molecular simulation.     

密胺苯二醛多孔聚合物/聚二甲基硅氧烷混合基质膜的制备及气体分离性能

以溶液复合成膜法制备了密胺苯二醛多孔聚合物(MA)/聚二甲基硅氧烷(PDMS)混合基质膜,利用扫描电镜(SEM)表征了混合基质膜的形貌。考察了不同MA用量下MA/PDMS混合基质膜的气体分离性能,结果表明,MA的加入可以在提高PDMS膜渗透系数的同时提高CO_2气体分离选择性;随着混合基质膜中MA含量的增加,混合基质膜的渗透系数均明显提高,气体分离选择性则先增大后减小。双组分混合气体分离测试结果表明,MA/PDMS(1.2%(w,质量分数))混合基质膜对CO_2/N_2和CO_2/CH_4的分离选择性分别是19.2和6.0,CO_2的渗透系数达到8100Barrer,均高于纯PDMS膜。MA/PDMS(1.2%(w))混合基质膜对CO_2/N_2混合气的分离性能突破了Robeson上限。