改性纳米炭黑/聚氨酯复合物的制备及表征

利用有机硅偶联剂改性的纳米炭黑和聚氨酯制备了纳米炭黑/聚氨酯复合物. 采用红外光谱、透射电镜、流变学及力学性能等测试方法对纳米粒子及其聚氨酯复合物进行了表征. 红外光谱表明, 纳米粒子的存在使聚氨酯的氢键结构发生了改变. 适量改性纳米炭黑粒子明显提高了聚氨酯的拉伸强度和断裂伸长率等力学性能. 流变学测试结果表明, 溶液中改性纳米炭黑粒子与聚氨酯分子间存在明显的相互作用.     

Relationship between electrical resistivity and particle dispersion state for carbon black filled poly (ethylene-<Emphasis Type="Italic">co</Emphasis>-vinyl acetate)/poly (<Emphasis Type="SmallCaps">L</Emphasis>-lactic acid) blend

It is known that the electrical volume resistivity of insulating polymers filled with conductive fillers suddenly decreases at a certain content of filler. This phenomenon is called percolation. Therefore, it is known that controlling resistivity in the semi-conductive region for carbon black (CB) filled composites is very difficult. When poly (ethylene-co-vinyl acetate) (EVA) is used as a matrix, the percolation curve becomes gradual because CB particles disperse well in EVA. In this study, the relationship between the dispersion state of CB particles and electrical resistivity for EVA/poly (L-lactic acid) (PLLA) filled with CB composite was investigated. The apparent phase separation was seen in the SEM photograph. It was predicted that the CB particles located into the EVA phase in the light of thermodynamical consideration, which was estimated from the wetting coefficient between polymer matrix and CB particles. The total surface area per unit mass of dispersed CB particles in the polymer blend matrix was estimated from small-angle X-ray scattering and the volume resistivity decreased with increasing CB content. The values of the surface area of CB particles in CB filled EVA/PLLA (25/75 wt%) and EVA/PLLA (50/50 wt%) polymer blends showed a value similar to that of the CB filled EVA single polymer matrix. In electrical volume resistivity measurement, moreover, the slopes of percolation curves of EVA/PLLA (25/75 wt%) and EVA/PLLA (50/50 wt%) filled with CB composite are similar to that of EVA single polymer filled with CB composite. As a result, it was found that CB particles selectively locate in the EVA phase, and then the particle forms conductive networks similar to the networks in the case of EVA single polymer used as a matrix.     

聚氨酯与铁电陶瓷粉复合物的电致感应性能研究

利用双辊制备了一系列热塑性弹性体聚氨酯（PU）和铁电钛酸锆酸铅盐（PZT）的电感应PZT／PU复合物。X－衍射和SE镜结果显示,复合物中,在铁电相中PZT陶瓷粉呈现结晶态并且均匀分布在PU基体中,复合物的弹性模量和相对电容率随着复合物中PZT体积分数增加而升高,在高压电场下,低PZT含量的复合物呈现负的电致伸缩应力,当PZT体积分数增加到6％以上时,在某个临界电场下,复合物呈现出电致伸缩应力反转的特性,即电致伸缩应力从负转变为正,并且发生应力反转的临界电场随着复合物中PZT体积分数的增加而降低,PU的电致伸缩特性与PZT在高电场下极化反转效应结合,导致了PZT／PU复合物这种有趣的性能,因此PZT／PU复合物将在高电压场方面作为传感器开关材料得到广泛应用。     

纤维状填料/HDPE复合体系的导电渗流与流变渗流行为的关系

研究了纤维状导电材料不锈钢纤维(SSF)填充高密度聚乙烯(HDPE)导电复合体系的导电渗流与流变渗流行为之间的关系,并与颗粒状导电颗粒炭黑(CB)/HDPE导电复合体系进行了比较.发现当SSF含量极低(0.3vol%)时,SSF/HDPE体系即发生导电渗流现象,且导电渗流转变区域极窄;而仅当SSF含量达到4.8vol%时,该复合体系才表现出流变渗流现象,这一结果与CB/HDPE体系及纳米级导电纤维填充体系截然不同.此外,通过正温度系数效应的研究发现SSF形成的导电通路稳定性高于CB/HDPE体系.我们认为,SSF/HDPE体系呈现的这些特点均与SSF较大的直径及长径比且其导电通路及流变渗流网络的形成机理不同有关.     

Resistivity control in the semiconductive region for carbon-black-filled polymer composites

It is known that the electrical volume resistivity of insulating polymers filled with conductive fillers, such as metal particles and/or carbon black (CB) particles, suddenly decreases at a certain content of the filler. Therefore, it is very difficult to control the resistivity in the semiconductive region for the CB-filled composites. We examined two effects to control the electrical volume resistivity in the semiconductive region for CB-filled polymer composites. One is the effect of fluorination of the CB surface on the percolation behavior using surface-fluorinated CB particles as a filler. The other is the effect of copolymerization of polyethylene (PE) with a vinyl acetate (VA) functional group on the percolation behavior using poly(ethylene-co-VA) (EVA) as a matrix. By immersion heat measurements, it was found that the London dispersive component turned out to be the predominant factor of the surface energy of fluorinated CBs. The London dispersive component of the surface energy significantly decreased, while the polar component slightly increased on increasing the fluorine content. The resistivity of fluorinated a CB-filled low-density PE composite showed that the percolation threshold increased, and the transition from the insulating state to the conductive state became sluggish, on increasing the fluorine content. In the case of using EVA as a matrix, on the other hand, the percolation curve was moderated with the increase in the VA content. Therefore, copolymerization of PE with VA is also suitable for the design of a semiconductive polymer composite as well as for fluorination of the CB surface. The total surface area per unit mass of dispersed CB particles in the EVA matrix estimated from small-angle X-ray scattering decreased with increasing CB content. Further, the decrease in the surface area is moderated with an increase in VA content. It was found that the difference in the percolation curve is due to the difference in the dispersive state of CB particles.     

Electrical properties of carbon black‐filled polymer composites

This work deals with the dielectric properties of conductive composite materials, which consist of thermoplastic polypropylene (PP) matrix filled with carbon black (CB). The CB concentration was systematically varied in a wide range. Our main interest is focused on the investigation of electrical conductivity mechanism and related percolation phenomena in these materials. To study the electrical and dielectric properties of composites we used broadband ac dielectric relaxation spectroscopy (DRS) techniques in a wide temperature range. By measurements of complex dielectric permittivity, ϵ*, the dependence of ac conductivity, σ_ac, and dc conductivity, σ_dc, on the frequency, the temperature and the concentration of the conductive filler was investigated. The behavior of this system is described by means of percolation theory. The percolation threshold, P_C, value was calculated to be 6.2 wt.% CB. Both, dielectric constant and dc conductivity follow power‐law behavior, yielding values for the critical exponents, which are in good agreement with the theoretical ones. Indications for tunneling effect in the charge carriers transport through the composites are presented. The temperature dependence of dc conductivity gives evidence for the presence of positive temperature coefficient (PTC) effect.     

Positive‐temperature‐coefficient/negative‐temperature‐coefficient effect of low‐density polyethylene filled with a mixture of carbon black and carbon fiber

Low‐density polyethylene (LDPE) filled with carbon black (CB) and carbon fiber (CF) composites were prepared by a conventional melt‐mixing method. The effects of a mixture of CB and CF on the positive‐temperature‐coefficient (PTC) effect and the negative‐temperature‐coefficient (NTC) effect, as well as the percolation threshold, were examined in detail. A synergy effect between CB and CF occurred, in that continuous conductive pathways formed within the CB/CF‐filled composite. The percolation threshold was moved to a reduced filler content with the addition of CF to an LDPE/CB composite. A model was proposed to explain the difference in the PTC behavior of composites containing CB and CF and composites containing only CB or CF. In addition, the NTC effect was weakened with a mixture of CB and CF, and a relatively small radiation dose was required to eliminate the NTC phenomenon in LDPE/CB/CF composites. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 3094–3101, 2003     

聚乙烯/炭黑复合材料导电体系的结构形态

将导电填料（例如炭黑）加入绝缘的聚合物基体即得到导电复合材料,两组混全物的电阻率随导电填料体积分数的变化而改变,电阻率与导电填料体积分数的关系称为渗流曲线,可分为三个主要区域：低导电填料含量区域,复合材料的电阻率很大,聚合物的电阻率占主导;渗流区域,导电填料含量少量的增加会引起复合材料电阻率很大的提高;高导电填料区域,复合材料电阻率很大的提高;高导电填料区域,复合材料电阻率主要由导电填料的电阻率决定,对于导电复合材料已有大量的实验和理论工作来解释导电复合材料已有大量的实验和理论工作来解释导电填料含量和复合材料各组分的形貌对电性能的影响,其中有效介质普适方程（GEM方程）已经对大量的渗流曲线进行了精确的拟合。聚乙烯／炭黑复合材料中由于炭黑的大量分布很难观测其微观形貌,本文对不同辐照交联程度和不同环境温度下聚乙烯／炭黑复合材料的渗流曲线进行分析,试图找出GEM方程各参数与复合材料各组分形貌的关系,为导电复合材料的设计和制备提供理论基础。     

聚乙烯/聚并苯复合材料室温电阻率变化规律研究

以新型导电材料聚并苯替代碳黑作为导电填料制备聚乙烯/聚并苯复合物.确定了复合物渗流转变区,并解释渗流转变现象的产生机理.从聚并苯含量和热处理过程,对聚乙烯/聚并苯复合物室温电阻率变化规律进行讨论.结果表明,聚并苯质量分数在20%～40%之间是聚乙烯/聚并苯复合物渗流转变区;热处理有利于聚乙烯晶区完善排列,也有利于导电链形成;以聚并苯作为导电填料所制备的复合物具有较高的PTC强度;辐射交联可以提高聚乙烯/聚并苯复合物PTC强度,抑制NTC效应.     

粒子填充HDPE复合体系动态流变行为研究

研究了炭黑(CB)和石墨(GP)填充高密度聚乙烯(HDPE)复合体系的动态流变行为.发现高填料含量时出现似固体行为,并认为它归因于无机粒子网络逾渗结构的形成.在相同聚合物基体条件下,粒子种类和粒子几何参数(粒子形状、大小、粒径分布)对低频区域流变行为、流变参数的逾渗行为和逾渗阈值(φ_c)有决定性影响,且种类的影响相比于粒子几何参数更为显著.此外,高表面活性及高比表面积(大径厚比、小尺寸)粒子填充体系具有较低的φ_c.     

电响应聚合物薄膜的表面图案化

研究了炭黑(CB)和石墨(GP)填充高密度聚乙烯(HDPE)复合体系的动态流变行为.发现高填料含量时出现似固体行为,并认为它归因于无机粒子网络逾渗结构的形成.在相同聚合物基体条件下,粒子种类和粒子几何参数(粒子形状、大小、粒径分布)对低频区域流变行为、流变参数的逾渗行为和逾渗阈值(φc)有决定性影响,且种类的影响相比于粒子几何参数更为显著.此外,高表面活性及高比表面积(大径厚比、小尺寸)粒子填充体系具有较低的φc.     

聚乙烯炭黑复合材料导电逾渗的蒙脱卡罗法研究

众所周知,在聚合物中加入导电粒子后可以制成导电复合材料,但是加入的导电组分的体积分数必须超过某个临界值.在这方面研究最多的体系就是聚乙烯-炭黑复合材料[1,2].当炭黑的体积分数低于该临界值时,复合材料的电导率极低.     

iPP/HDPE/CB三元导电复合材料的导电与流变行为

利用界面能原理使CB选择性分布于HDPE中成为复合导电相,固定CB在HDPE中的质量分数(20 wt％),控制CB/HDPE导电相在iPP中的含量,制备出一系列三元(iPP/HDPE/CB)导电复合材料,并研究其导电逾渗和流变逾渗行为.结果表明,在复合导电相含量为20 wt％时复合材料内即形成导电网络,在复合导电相含量30 wt％时出现流变网络.只有当复合导电相在材料中形成连续相时(60 wt％),损耗因子在频率扫描中才出现峰值.     

Fabrication and electrical conductivity of poly(methyl methacrylate) (PMMA)/carbon black (CB) composites: comparison between an ordered carbon black nanowire-like segregated structure and a randomly dispersed carbon black nanostructure

Poly(methyl methacrylate) (PMMA)/carbon black (CB) composites were fabricated using two different mixing methods: (1) mechanical mixing and (2) solution mixing of the precursors, followed by compression molding. The microstructures obtained were examined by optical and scanning electron microscopy. Electrical properties were measured using impedance spectroscopy over a wide frequency range (10(-3) to +10(9) Hz). With the mechanical mixing method, a segregated structure is produced with PMMA particles forming faceted grains with carbon black particles aligning to form a network of 3D-interconnected nanowires. This microstructure allows percolation to occur at a low volume fraction of 0.26 vol % CB. In contrast, specimens made by the solution method have a microstructure where carbon black is distributed more randomly throughout the bulk, and thus, the percolation threshold is higher (2.7 vol % CB). The electrical properties of the PMMA/CB composites fabricated by the mechanical mixing method are comparable to those obtained with single-wall nanotubes as fillers.     

CB在PET-PE复合材料中的选择分散及电性能

用Haake转矩流变仪制备了聚对苯二甲酸乙二酯-聚乙烯-炭黑(PET-PE-CB)复合材料.通过溶解性试验、扫描电镜测试对CB在PET-PE多相体系中的选择性分散进行了研究,考察了CB分布对电性能的影响.结果表明:CB倾向于分布在PET相,改变CB填充量、基体配比以及加料次序对CB微观分布的影响不大.当m(CB)/m(PET-PE)=0.07时,出现渗滤现象.固定炭黑含量,当PET的质量分数由20%增加到60%时,材料的体积电阻率下降了6个数量级,一次性加料更有利于形成导电通路,可以获得较低的体积电阻.     

Reduced percolation thresholds of immiscible conductive blends

The DC conductivity of polymer blends composed of poly(ethylene‐co‐vinyl acetate) (EVA) and high density polyethylene (HDPE), where a conductive carbon black (CB) had been preferentially blended into the HDPE, were investigated to establish the percolation characteristics. The blends exhibited reduced percolation thresholds and enhanced conductivities above that of the individually carbon filled HDPE and EVA. The percolation threshold of the EVA/HDPE/CB composites was between 3.6 and 4.2 wt % carbon black, where the volume resistivity changed by 8 orders of magnitude. This threshold is at a significantly lower carbon content than the individually filled HDPE or EVA. At a carbon black loading of 4.8 wt %, the EVA/HDPE/CB composite exhibits a volume resistivity which is approximately 14 and 11 orders of magnitude lower than the HDPE/CB and EVA/CB systems, respectively, at the same level of incorporated carbon black. The dielectric response of the ternary composites, at a temperature of 23°C and frequency of 1 kHz, exhibited an abrupt increase of ca. 252% at a carbon concentration of 4.8 wt %, suggesting that the percolation threshold is somewhat higher than the range predicted from DC conductivity measurements. Percolating composites with increasing levels of carbon black exhibit significantly greater relative permittivity and dielectric loss factors, with the composite containing 6 wt % of carbon black having a value of ϵ′ ≈ 79 and ϵ″ ≈ 14. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1899–1910, 1999     

Phenomenological description of transport properties of three-phase composites

The possibility is discussed of estimating the values of conductivity and dielectric permeability of three-phase composites using the modified mixing equation similar to the equation suggested earlier for two-phase systems. It is shown that the choice of theoretical mixing equation parameters for three-phase composites of the conductor–electrolyte–insulator type can be controversial; variants of solving this problem are suggested. According to the equation, three percolation thresholds can exist in this three-phase system; their position can be estimated on the basis of the maximum of dielectric permeability. The value of the maximum is determined by the ratio of conductivities of the conducting and dielectric phases. The equation can be extended to the case when interaction exists between the individual phases of the composite and a highly conducting layer is formed at the interface between these phases. The calculation of three-phase composites of the conductor–composite solid electrolyte–insulator type is calculated for the first time. It is shown that the mixing equation also allows calculating electric properties of composites in this case.     

Preparing iPP/HDPE/CB functionally gradient materials: influence factors of components and processing

In this work, gradient materials with low electrical resistivity were prepared by compounding isotactic polypropylene (iPP)/high density polyethylene (HDPE) blends with carbon black (CB) through extruding and injection molding. Contact angle measurements and morphology measurements showed that the CB particles were selectively located in HDPE phase and the final composites had a gradient structure that the HDPE/CB phase exhibited different morphologies in the skin layer and core layer of the composites under different processing procedures. The main factors influencing the formation of the functional gradient materials (FGM), including screw speed during extruding, iPP types and CB contents were discussed. They affect the phase morphology by shear stress, the restoration of HDPE phase, and the viscosity ratio of polymer blends, respectively. In conclusion, iPP/HDPE/CB FGM could be formed easily in the composites blending with the iPP type with narrow molecular weight distribution (MWD) and higher CB content extruded at higher screw speed. The electrical properties of iPP/HDPE/CB composites were studied and the results showed that screw speed in extrusion significantly influenced the percolation curve and electrical property of the final composites. Copyright © 2011 John Wiley & Sons, Ltd.     

Conductivity of Poly(methyl methacrylate)/Polystyrene/Carbon Black and Poly(ethyl methacrylate)/Polystyrene/Carbon Black Ternary Composite Films

Poly(methyl methacrylate)(PMMA)/polystyrene(PS)/carbon black(CB)and poly(ethyl methacrylate)(PEMA)/PS/CB ternary composite films were obtained using solution casting technique to investigate double percolation effect.In both PMMA/PS/CB and PEMA/PS/CB ternary composite films,the CB particles prefer to locate into PS phase based on the results of calculating wetting coefficient,which is also confirmed by SEM images.The conductivity of the films was investigated,and the percolation threshold(￠c)of both ternary composite films with different polymer blend ratios was determined by fitting the McLachlan GEM equation.Conductivity of PMMA/PS/CB ternary composite films showed a typical double percolation effect.However,due to the double emulsion structure of PEMA/PS polymer blends,the PEMA/PS/CB ternary composite films(PEMA/PS=50/50)showed a higher￠c,even CB only located in PS phase,which conflicts with the double percolation effect.A schematic diagram combined with SEM images was proposed to explain this phenomenon.     

Ethylene–acrylic acid copolymer induced electrical conductivity improvements and dynamic rheological behavior changes of polypropylene/carbon black composites

The experimental data reveal that the addition of ethylene–acrylic acid copolymer (EAA) into carbon black (CB)/polypropylene (PP) composites can improve the electrical conductivity of CB/PP composites by two to six orders of magnitude at a comparatively low CB content (φ), and when φ = 2.5 vol %, 60/40 of PP/EAA is an optimum for electrical conductivity improvement. The dynamic rheological data show that with increasing φ there are apparent rheological percolations for CB/PP composites. A modified Kerner–Nielson equation can be used to describe the correlation between electrical percolation and dynamic viscoelastic percolation. The addition of EAA into CB/PP composites leads to apparent changes in dynamic rheological behaviors. When φ = 2.5 vol %, a rheological percolation appears in CB/PP/EAA (CPE) composites with increasing EAA content. The similar rheological behaviors correspond to the similar morphological structures for CPE composites with φ = 5.0 vol %. The appearance of bumps in the van‐Gurp–Palmen plots corresponds to the formation of network structure in CB/PP and CPE composites, and the more perfect the networks, the higher the amplitude of the bumps. All data indicate that the van‐Gurp–Palmen plot is sensitive to the formation of filler particle networks or cocontinuous phase which spans the whole composite. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1762–1771, 2009