The effect of mercapto- and thioacetate-modified EPDM on the curing parameters and mechanical properties of natural rubber/EPDM blends

The vulcanization characteristics of natural rubber (NR)/ethylene-propylene-ethylidenenorbornene (EPDM) rubber blends were studied in the presence of thioacetate-(EPDMTA) or mercapto-modified EPDM (EPDMSH), using oscillating disk rheometer. The effect of both functionalized EPDMs was investigated in unaccelerated-sulfur curing system and accelerated-sulfur curing systems containing 0.4 and 0.8 phr of MBTS. Both EPDMTA and EPDMSH act as accelerator agent in the curing process, as indicated by the higher values of cure rate index and lower values of activation energy of vulcanization. A substantial increase of the crosslink density has been also observed in EPDMSH-modified blends. Both EPDMTA and EPDMSH resulted in an increase in tensile strength, but the best performance has been achieved with EPDMSH, probably because of the increase of crosslink density associated to the reactive compatibilization promoted by the reaction between mercapto groups and rubber matrix. The best ageing resistance has been observed in EPDMTA-modified blends.     

Compounding,mechanical and morphological properties of carbon-black-filled natural rubber/recycled ethylene-propylene-diene-monomer (NR/R-EPDM) blends

Blends of natural rubber/virgin ethylene-propylene-diene-monomer (NR/EPDM) and natural rubber/recycled ethylene-propylene-diene-monomer (NR/R-EPDM) were prepared. A fixed amount of carbon black (30 phr) was also incorporated. The effect of the blend ratio (90/10, 80/20, 70/30, 60/40 and 50/50 (phr/phr)) on the compounding, mechanical and morphological properties of carbon-black-filled NR/EPDM and NR/R-EPDM blends was studied. The results indicated that both the carbon-black-filled NR/EPDM and NR/R-EPDM blends exhibited a decrease in tensile strength and elongation at break for increasing weight ratio of EPDM or R-EPDM. The maximum torque (S′M_H), minimum torque (S′M_L), torque difference (S′M_H?M_L), scorch time (ts₂) and cure time (tc₉₀) of carbon-black-filled NR/EPDM or NR/R-EPDM blends increased with increasing weight ratio of virgin EPDM or R-EPDM in the blend. SEM micrographs proved that, for low weight ratios of virgin EPDM or R-EPDM, the blends exhibited high surface roughness and matrix tearing lines. The blends also showed a reduction in crack path with increasing virgin EPDM or R-EPDM content over 30 phr. This reduction in crack path could lead to less resistance to crack propagation and, therefore, low tensile strength.     

Physico-Mechanical Characteristics of Some EPDM/Plasticized PVC Blends

Summary: In this study were prepared blends based on ethylene propylene terpolymer rubber (EPDM) and plasticized poly (vinyl chloride) (PVC). These blends are immiscible and need to be compatibilized. The following compatibilization methods were used: (1) addition of a compatibilization agent; there were used: maleinized EPDM, maleinized polyethylene (PE), chlorinated polyethylene (CPE) and maleinized polypropylene (PP); chlorinated polyethylene has proved to be the most efficient; the amount of the added CPE giving the best physico-mechanical characteristics was of 7,5 parts to 100 polymer parts; (2) reactive compatibilization, using crosslinked copolymer formation strategy; three different crosslinking systems were used: (a) common method with sulphur and accelerators, (b) crosslinking with benzoyl peroxide and trimethylpropane trimethacrylate (TMPT DL 75), (c) vulcanization with phenol resin and tin chloride. The best physico-mechanical characteristics were obtained with the EPDM/plasticized PVC blends crosslinked with 8 phr phenol resin. Such types of polymer blends can be processed by methods specific for plastics, removing thus vulcanization operation required in case of elastomers. These blends can be used in the manufacture of hoses, gaskets, footwear constituents etc.     

Synthesis of peroxide‐curable butyl rubber via suzuki–miyaura coupling of halogenated butyl rubber with 4‐vinylphenylboronic acid

The Suzuki–Miyaura coupling reaction of brominated butyl rubber (BIIR) and/or chlorinated butyl rubber with a mixture of 4‐vinylphenylboronic acid and phenylboronic acid was carried out in THF under various conditions using a di‐μ‐chlorobis [5‐hydroxy‐2‐[1‐(hydroxyimino‐κN)ethyl]phenylκC] palladium(II) dimer, which is a type of cyclopalladated complex, as a catalyst. When BIIR and a small amount (Pd/Br ≈ 1/1000) of complex were used as the substrate and catalyst, respectively, a 4‐vinylphenyl and phenyl group could be introduced to butyl rubber in a high yield. Isomerization of the exo carbon–carbon double bond in BIIR was observed during the coupling reaction to give a cis and trans endo structure. The peroxide curing behavior of the resulting polymer at 170 °C indicated that the polymer could be cured by dicumyl peroxide, and the maximum torque of the resulting material, which reflects the crosslink density, was controllable by the composition of the boronic acids used. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Uncross‐linked polypropylene (PP)/ethylene‐propylene‐diene (EPDM)/multi walled carbon nanotube (MWCNT) and dynamically vulcanized PP/EPDM/MWCNT nanocomposites

In this study, relatively large amounts of polypropylene (PP), ethylene‐propylene‐diene (EPDM), and multi‐walled carbon nanotube (MWCNT) were melt‐mixed with and without DCP. Dynamically vulcanized PP/EPDM (TPV)/MWCNT nanocomposites were prepared by two methods: the MWCNTs were added either before or after the dynamic vulcanization of the blends. The effects of composition, rotor speed, and dynamic vulcanization on their surface resistivity were investigated. The surface resistivity of uncross‐linked PP/EPDM/MWCNT nanocomposites increases with increasing the content of EPDM. At PP/EPDM (70/30 wt%) nanocomposite with 1.5 phr MWCNT, slightly lower surface resistivity is obtained by increasing the rotor speed during mixing. However, for PP/EPDM (50/50 wt%) and PP/EPDM (30/70 wt%) nanocomposites, surface resistivity decreases with increasing the rotor speed from 30 to 60 rpm. But further increase in rotor speed (90 rpm) leads to an increase of surface resistivity. When the MWCNTs were added after the dynamic vulcanization of the blends, the surface resistivity of TPV70/MWCNTnanocomposite is lower than that of uncross‐linked PP/EPDM/MWCNT nanocomposite. However, when the MWCNTs were added before the dynamic vulcanization of the blends, the surface resistivity of TPV70/MWCNT nanocomposite is >10¹² Ω/square. Copyright © 2010 John Wiley & Sons, Ltd.     

The sulfur reversion process in natural rubber in terms of crosslink density and crosslink density distribution

Unfilled natural rubber compounds composed of conventional (CV), semi-efficient (SEV), efficient (EV) and sulfur donor (SD) vulcanization systems were heat aged to promote sulfur reversion. Rheometry, hardness, strain-strain characteristics including Mooney-Rivlin analysis, equilibrium solvent swell and Double Quantum (DQ) Nuclear Magnetic Resonance (NMR) were used to monitor crosslink density changes. A loss of crosslink density was observed by rheometry, C₁, equilibrium swelling and by DQ NMR as a function of cure extent. No chain scission reactions were operating in the time/temperature conditions used. All crosslink distributions were unimodal and the network homogeneity followed the order of EV > SD > SEV > CV. The crosslink distribution narrowed during the curing process for the CV and SEV systems. Non-oxidative maturation reactions were advantageous in promoting a more random distribution of crosslinks in the polymer matrix.     

Studies on thermal, thermal ageing and morphological characteristics of EPDM-g-VTES/LLDPE

A novel graft copolymer of vinyltriethoxysilane onto ethylene propylene diene terpolymer has been developed by grafting varying contents of VTES using dicumyl peroxide as an initiator in a twin-screw extruder. Grafting of VTES and EPDM has been ascertained using FTIR. The EPDM-g-VTES developed has been blended with different weight percentage of linear low density polyethylene [LLDPE] by melt mixing. Thermal, thermal ageing and morphological behaviour of the blends are studied with respect to the effect of blend composition, static vulcanization and dynamic vulcanization with varying quantities of VTES and LLDPE. The incorporation of silane moiety onto EPDM raises the inception and final decomposition temperature. The stability EPDM-g-VTES/LLDPE blend increases with increase in concentration of EPDM-g-VTES due to thermally stable Si-O-Si linkage. It was ascertain from SEM micrograph that EPDM-g-VTES/LLDPE blends lead to formation of interpenetrating crosslinked network during hot water treatment and by treatment with DCP, respectively. The linear, statically vulcanized, dynamically vulcanized and filled blends of EPDM-g-VTES/LLDPE have been characterized to assess the suitability of the blends for high performance applications. In addition, it is also observed that the incorporation of fillers improves thermal stability of the blends.     

Investigation into morphology, microstructure and properties of SBR/EPDM/ORGANO montmorillonite nanocomposites

Rubber compounds based on styrene-butadiene rubber/ethylene propylene diene monomer blends of different compositions (60/40, 70/30, 80/20, 90/10, 100/0) reinforced with 1 wt%, 3 wt%, 5 wt% and 7 wt% organoclay (Cloisite 20A) were prepared on a two roll mill via a vulcanization process and characterized by several techniques. Results of X-ray diffraction showed expansion of the inter-gallery distance, and transmission electron microscopy (TEM) micrographs confirmed that the prepared nanocomposite samples have intercalated and partially exfoliated structures. Cure characteristics showed that, organoclay not only accelerates the vulcanization reaction, but also gives rise to a marked increase of the torque, indicating crosslink density of the prepared compounds increases at the presence of organoclay. Mechanical properties of samples received markedly increase by clay loading due to the good interaction established between nanoclay particles and polymer matrix as it was evidenced by SEM photomicrographs. At the same time, rheological properties showed that addition of nanoclay could improve storage modulus as well as complex viscosity of SBR/EPDM samples. The results of ozone test revealed that the ozone resistance of samples significantly increases as nanoclay or EPDM content increases.     

The relationship between crosslink system, network structure and material properties of carbon black reinforced EPDM

The crosslink density and sulfur-ranks of crosslinks formed during vulcanization of a carbon black reinforced ENB–EPDM compound are analyzed as a function of the selected curing system: Conventional, Semi-Efficient, Efficient and Nitrosamine-safe. Each vulcanization system results in a specific crosslink concentration and sulfur-rank distribution: mono-, di- and polysulfidic of nature. Tensile properties, tear strength and compression set of the vulcanized materials turn out to practically only depend on overall crosslink density, as resulting from the particular curing systems and vulcanization times. All trends in properties coincide when plotted as a function of the overall crosslink density. Surprisingly, the crosslink distribution: the ratios of mono- to di- and polysulfidic crosslinks, has only a minor effect on these properties. The differences in sulfur-rank as a function of the chosen vulcanization system turn out to be too small for EPDM to have a significant effect.     

Dynamically vulcanized ethylene propylene diene terpolymer/nylon thermoplastic elastomers

A thermoplastic elastomer (TPE) of ethylene propylene diene terpolymer (EPDM) and nylon with excellent mechanical properties was prepared by dynamic vulcanization. The effects of the curing systems, compatibilizer, nylon content and reprocessing on the mechanical properties of EPDM/nylon TPEs were investigated in detail. Experimental results indicate that maleic anhydride (MAH) grafted EPR has a better performance in compatibilizing the EPDM/nylon blends compared with other compatibilizers containing acid group. Tensile strength and elongation at break go through a maximum value at a compatibilizer resin content (on total rubber dosage) of 20%. EPDM/nylon TPE using sulfur as curative has higher tensile strength and elongation than that of TPE using phenolic resin or peroxide as curatives. Tensile strength and elongation at break increase with increasing nylon content. Scanning electron microscopy results show that rubber particles distributed at an average size of 1 μm in dynamic vulcanized EPDM/MAH-g-EPR/nylon TPE.     

Maleic-anhydride grafted EPM as compatibilising agent in NR/BR/EPDM blends

Incorporation of approximately 30 phr Ethylene-Propylene-Diene rubber (EPDM) into natural rubber (NR)/butadiene rubber (BR) is a means to achieve non-staining ozone resistance for tire sidewall applications. However, due to incompatibility of the elastomers and heterogeneous filler distribution in each of the rubber phases, the mechanical properties deteriorate. In the present work, maleic-anhydride modified EPM (MAH-EPM) is added as a compatibilising agent between NR/BR and EPDM. The addition of 5 phr of MAH-EPM results in significantly improved tensile and tear strength when compared to a straight NR/BR/EPDM blend. These improvements can mainly be attributed to a compatibilising effect of MAH-EPM, resulting in a more homogeneous phase distribution, but in particular a much better homogeneous carbon black distribution over the different rubber phases. In addition, ionic crosslinks are introduced into the blends by interaction of MAH-EPM with zinc oxide.     

Structure evolution of bio-based PLA/ENR thermoplastic vulcanizates during dynamic vulcanization processing

The thermoplastic vulcanizates (TPVs) of Polylactide (PLA)/Epoxidized natural rubber (ENR) were prepared by dynamic vulcanization technology. The processing torque, crosslink density, morphology of PLA/ENR blends, and PLA's molecular weight during the processing were investigated by HAAKE rheometer, swelling measurement, scanning electron microscopy (SEM), and gel permeation chromatography (GPC). It was found that the vulcanization of ENR completed at the turning point after torque peak. After the turning point, the torque and crosslink density decreased with the processing time increasing. Moreover, the morphology of PLA/ENR blends showed bi-continuous structure during the dynamic vulcanization processing, and the phase size of PLA/ENR was increased with processing time and temperature. GPC results showed PLA degradation mainly happened after torque turning point. Thermal gravimetric analysis (TGA) results indicated that some parts of PLA would graft on ENR during processing, and the higher the processing temperature, the more the PLA was grafted.     

Effect of crosslink density on some properties of electron beam-irradiated styrene–butadiene rubber

Crosslink densities of electron beam (EB)-irradiated styrene–butadiene rubber (SBR) samples were measured by using a novel magnetic resonance crosslink density spectrometer (MRCDS). With 1,1,1-trimethylolpropane triacrylate (TMPTA) loading increasing, the crosslink density of EB-irradiated SBR increases up to a certain level, and then decreases in the irradiation dose range 50–200 kGy. Tensile strength, elongation at break, thermal stability and pyrolysis products of the EB-irradiated SBR samples with different crosslink densities were also studied in this paper.     

The role of thiophosphoryl disulfide on the co‐cure of CR‐EPDM blends: effect of white fillers

Bis(diisopropyl) thiophosphoryl disulfide (DIPDIS) being a rubber accelerator has a definite role as a coupling agent in the silica filled polychloroprene rubber with ethylene propylene diene rubber (CR‐EPDM) blends. Diethylene glycol can further improve the beneficial effect of DIPDIS in silica filled CR‐EPDM blends. Two‐stage vulcanization technique further improves the physical properties of silica filled CR‐EPDM blends. The results have been compared with non‐reinforcing calcium carbonate filled systems. Scanning electron microscopy (SEM) studies further indicate the coherency and homogeneity in the silica filled CR‐EPDM blend vulcanizates obtained from this two‐stage process. Copyright © 2004 John Wiley & Sons, Ltd.     

Differential model accounting for reversion for EPDM vulcanized with peroxides

One of the main drawbacks of EPM/EPDM rubber vulcanization by peroxides is the lack of selectivity, which leads to a number of side reactions. The reaction mechanisms at the base of peroxides crosslinking are generally known and include the formation of alkyl and allyl (in the EPDM case) macro-radicals through H-abstraction from the macromolecular chains and the combination of these macro-radicals, which macroscopically is known with the term “vulcanization”. In the paper, a simple but effective mathematical model having kinetic base, to predict the vulcanization degree of rubber vulcanized with peroxides, is presented. The approach takes contemporarily into consideration, albeit within a simplified scheme, the actual reactions occurring during peroxidic curing, namely initiation, H-abstraction, combination and addition, and supersedes the simplified approach used in practice, which assumes for peroxidic curing a single first order reaction. After a suitable re-arrangement of the first order system of differential equations obtained from the actual kinetic system adopted, a single second order non-linear differential equation is obtained and numerically solved by means of a Runge–Kutta approach. Kinetic parameters to set are evaluated by means of a standard least squares procedure where target data are represented by experimental values available, i.e. normalized rheometer curves or percentage crosslink density experimentally evaluated by means of more sophisticated procedures. In order to have an insight into the reliability of the numerical approach proposed, two cases of technical interest are investigated in detail: the first is an EPDM crosslinked with two different peroxides, whereas the second is a compound with high level of unsaturation, showing reversion at medium-high vulcanization temperature ( $175^\circ \text{ C}$ ).     

New double negative and positive temperature coefficients of conductive EPDM rubber TiC ceramic composites

In this paper, we have successfully prepared ethylene-propylene-diene monomer (EPDM)/TiC composites as thermistors, with new double negative and positive temperature coefficients of conductivity (NTCC/PTCC). EPDM composites loaded with 50 phr HAF carbon black and different concentrations of TiC were prepared. This study focuses on the effect of TiC content on the vulcanization process, the network structure and the electrical and thermal properties of EPDM/TiC composites. The effect of TiC on the network structure was evaluated e.g. the curing process, the characteristic time constant during vulcanization, the volume fraction of rubber, gel fraction, interparticle distance between conductive particles, the extent of TiC reinforcement in the rubber matrix and molecular weight between cross-linking through experimental and affine-phantom models. The effects of TiC content on the percolation theory, electrical conductivity, conducting mechanism of conductivity, conducting hysteresis and I-V characteristics were also studied, as well as its TiC on the (NTCC/PTCC), thermoelectric power, dielectric constant and thermal conductivity. Stability and reproducibility of the thermal cycles for heating element applications was tested. Specific heat and the amount of heat transfer by radiation and convection as a function of TiC content was calculated using both the calorimetric technique and a theoretical model. It was proved that TiC improves the network structure, electrical and thermal properties of EPDM composites for practical applications.     

Mechanical and Rheological Behavior of Unvulcanized and Dynamically Vulcanized i-PP/EPDM Blends

The mechanical and rheological behavior of dynamically vulcanized PP/EPDM blends is examined and compared with those of unvulcanized blends. The effect of blend ratio and dynamic vulcanization of EPDM rubber on tensile properties and flow are investigated. The mechanical properties of the blends are strongly influenced by the blend ratio. With the increasing of EPDM content the value of yield stress in a solid state decreases with the elastomer volume fractions less than 0.45 for the unvulcanized blends. For the dynamically vulcanized blends the interval of EPDM content, at which the yield peak is seen, is rather limited below 0.25 elastomer volume fractions. It is shown that dynamic vulcanization changes the deformational behavior of PP/EPDM blends. The rheological properties of dynamically vulcanized blends depending on the ratio of the components may be similar to the properties of polymer composites containing the highly disperse structuring filler. The distinction between the rheological behavior of unvulcanized and dynamically vulcanized blends is related to differences of their structures and viscoelastic characteristics of unvulcanized and vulcanized EPDM phase.     

Comparison of cure,mechanical, electric properties of EPDM filled with Sm2O3 treated by different coupling agents

Composites based on ethylene–propylene–diene rubber (EPDM) were prepared. EPDM was reinforced with 100 phr Sm₂O₃ treated with coupling agents: stearic acid (SA), isopropyl tri(dioctylphosphate) titanate (NDZ102), bis-[-3-(triethoxysilyl)propyl]tetrasulfide (KH845-4), and N-β-(aminoethyl)-γ-aminopropylmethyldimethoxysilane (SG-Si602), respectively. Cure, mechanical and electrical properties of the composites were investigated. It was found that carboxyl in coupling agents could retard EPDM cure while amino groups, PO bonds and S atoms could accelerate EPDM cure. Amino groups enhanced composite mechanical properties by forming additional rigid C–C linkages, whilst S atoms boosted composite mechanical properties by generating flexible S–C linkages. PO bonds might be subject to cleavage during vulcanization and form flexible P–C linkage. Thus, composites with NDZ102 and KH845-4 treated filler exhibited better mechanical properties than that with SG-Si602 treated filler. In addition, treatment of filler could reduce composite electrical properties due to interfacial improvement.     

Closed form analytical approach for a second order non-linear ODE interpreting EPDM vulcanization with peroxides

In this paper, the recently presented kinetic model proposed in Milani and Milani (J Math Chem 51(3):1116–1133, 2013) to interpret EPDM peroxide vulcanization is extensively revised and the resultant second order ODE is solved by means of an approximate but effective closed form analytical approach. The model has kinetic base and it is aimed at predicting, by means of a very refined approach, the vulcanization degree of rubber vulcanized with peroxides. Such a procedure takes contemporarily into consideration, albeit within a simplified scheme, the actual reactions occurring during peroxidic curing, namely initiation, H-abstraction, combination and addition, and supersedes the simplified approach used in practice, which assumes for peroxidic curing a single first order reaction. The main drawback of the overall procedure proposed in Milani and Milani (J Math Chem 51(3):1116–1133, 2013) is that the single second order non-linear differential equation obtained mathematically and representing the crosslink evolution with respect to time, was solved numerically by means of a Runge–Kutta approach. Such a limitation is here superseded and a major improvement is proposed allowing the utilization of an approximate but still effective closed form solution. After some simplifications applied on some parts of the solving function not allowing direct closed form integration, an analytical function is proposed. Kinetic parameters within the analytical model are evaluated through least squares where target data are represented by few experimental normalized rheometer curve values. In order to have an insight into the reliability of the numerical approach proposed, a case of technical interest of an EPDM with low unsaturation and crosslinked with three different peroxides at three increasing temperatures is critically discussed.     

Gamma irradiation degradation/modification of 5-ethylidene 2-norbornene (ENB)-based ethylene propylene diene rubber (EPDM) depending on ENB content of EPDM and type/content of peroxides used in vulcanization

In this study, the radiation degradation/modification of the vulcanized EPDM and the effects of dose rate, peroxide type/content in vulcanization system and ENB content of EPDM were studied to investigate the change in the extend of the modification/degradation of the mechanical properties of vulcanized EPDM via gamma irradiation. In addition, thermal, dynamic mechanical, ATR-FTIR, TGA, TGA-FTIR tests were carried out to understand the change of properties of vulcanized EPDM via irradiation.Samples were irradiated with two different dose rates of 1280 and 64.6 Gy/h. Total dose of irradiation was up to 184 kGy. The FTIR spectral analysis showed structural changes of EPDM via irradiation. It was observed that the dose rate changed the mechanical properties with different extends. The change of ENB content of EPDM and peroxide type and content in vulcanization system affect extend of the modification/degradation of the EPDM's properties.