Analysis of fracture behaviour of fibre reinforced polypropylene using R-curve concept

Experimental results for investigation of dynamical crack resistance curves in the instrumented Charpy impact test on polypropylene (PP)/glass fibre composites are presented. For this purpose the multiple specimen R-curve method, stop-block technique is used. With the aid of J-integral versus stable crack growth (δa) curves the influence of a special coupler system on crack toughness as resistance against stable crack growth is discussed. It is shown that it is possible to quantify different energy dissipative processes with the new fracture mechanical material value J × T₇ (T₇ - tearing modulus). The problems of determining physical crack initiation values for short fibre composites are discussed. The physical material background for using the ‘plastic hinge’ model to describe the deformation behaviour of PP/glass fibre composites is shown, using the example of selected crack opening displacement (σ) versus δa curves.     

The addition of clay on the mechanical properties of surface‐treated CF‐filled PA66 composites

Polyamide 66 (PA66) composites filled with clay and carbon fiber (CF) were prepared by twin‐screw extruder in order to study the influence of nanoparticle reinforcing effect on the mechanical behavior of the PA66 composites (CF/PA66). The mechanical property tests of the composites with and without clay were performed, and the fracture surface morphology was analyzed. The results show that the fracture surface area of the clay‐filled CF/PA66 composite was far smoother than that of the CF/PA66 composite, and there formed a tense interface on the CF surface after the addition of clay. The tensile and flexural strength of CF/PA66 composites with clay was improved. The impact strength decreased because of the high interfacial adhesion. In conclusion, the addition of clay favored the improvement of the higher interface strength and so had good effect on improving the tensile and flexural properties of the composites. Copyright © 2017 John Wiley & Sons, Ltd.     

Impact fracture toughness of polyamide‐6/montmorillonite nanocomposites toughened with a maleated styrene/ethylene butylene/styrene elastomer

Polyamide‐6 (PA6)/montmorillonite (MMT) nanocomposites toughened with maleated styrene/ethylene butylene/styrene (SEBS‐g‐MA) were prepared via melt compounding. Before melt intercalation, MMT was treated with an organic surfactant agent. Tensile and impact tests revealed that the PA6/4% MMT nanocomposite fractured in a brittle mode. The effects of SEBS‐g‐MA addition on the static tensile and impact properties of PA6/4% MMT were investigated. The results showed that the SEBS‐g‐MA addition improved the tensile ductility and impact strength of the PA6/4% MMT nanocomposite at the expenses of its tensile strength and stiffness. Accordingly, elastomer toughening represents an attractive route to novel characteristics for brittle clay‐reinforced polymer nanocomposites. The essential work of fracture (EWF) approach under impact drop‐weight conditions was used to evaluate the impact fracture toughness of nanocomposites toughened with an elastomer. Impact EWF measurements indicated that the SEBS‐g‐MA addition increased the fracture toughness of the PA6/4% MMT nanocomposite. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 585–595, 2005     

Influence of SEBS-g-MA on morphology, mechanical, and thermal properties of PA6/PP/organoclay nanocomposites

Polyamide 6/polypropylene (PA6/PP = 70/30 parts) blends containing 4 phr (parts per hundred resin) of organically modified clay (organoclay) toughened with maleated styrene-ethylene-butylene-styrene (SEBS-g-MA) were prepared by melt compounding using co-rotating twin-screw extruder followed by injection molding. X-ray diffraction (XRD) and transmission electron microscope (TEM) were used to characterize the structure of the nanocomposites. The mechanical properties of the nanocomposites were determined by tensile, flexural, and notched Izod impact tests. The single edge notch three point bending test was used to evaluate the fracture toughness of SEBS-g-MA toughened PA6/PP nanocomposites. Thermal properties were studied by using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). XRD and TEM results indicated the formation of the exfoliated structure for the PA6/PP/organoclay nanocomposites with and without SEBS-g-MA. With the exception of stiffness and strength, the addition of SEBS-g-MA into the PA6/PP/organoclay nanocomposites increased ductility, impact strength and fracture toughness. The elongation at break and fracture toughness of PA6/PP blends and nanocomposites were increased with increasing the testing speed, whereas tensile strength was decreased. The increase in ductility and fracture toughness at high testing speed could be attributed to the thermal blunting mechanism in front of crack tip. DSC results revealed that the presence of SEBS-g-MA had negligible effect on the melting and crystallization behavior of the PA6/PP/organoclay nanocomposites. TGA results showed that the incorporation of SEBS-g-MA increased the thermal stability of the nanocomposite.     

Effect of Pickering emulsion on the mechanical performances and fracture toughness of epoxy composites

The improvement of mechanical properties and toughness of nanoparticles for epoxy composites was mostly dependent on the disperse state of nanoparticles in epoxy matrices. When the content of nanoparticles was higher than a threshold value, it was easy to aggregate and then affect the improvement effect. Pickering emulsion was prepared using SiO₂ nanoparticles as emulsifier and functional monomer as oil phase. The influence of Pickering emulsion on the curing process was investigated. The effect of Pickering emulsion on the mechanical properties, toughness, and glass transition temperature (Tg) was studied. Impact and tensile fracture surface were observed by scanning electron microscopy (SEM). Results from differential scanning calorimeter (DSC), tensile, impact, and fracture toughness tests are provided. The results indicated that the introduction of Pickering emulsion can eliminate the residual stress and accelerate curing reaction. Epoxy composites were capable of increasing tensile strength by up to 29.9%, impact strength of three‐fold, fracture toughness of 35%, and Tg of 20.7°C in comparison with the reference sample. SEM images showed that SiO₂ nanoparticles exhibit a good dispersion in epoxy matrix. The increases in mechanical properties, toughness, and Tg of epoxy composites were attributed to the “Second Phase Toughness” mechanism.     

Mechanical properties, crystallization and melting behaviors of carbon fiber-reinforced PA6 composites

Polyamide-6 (PA6)/carbon fiber (CF) composites were prepared by melt-extrusion via continuous fiber fed during extruding. The mechanical, thermal properties, and crystallization behavior of PA6/CF composites were investigated. It was found that the tensile modulus and strength of the composites were increased with the addition of CF, while their elongations at break were decreased. Scanning electron microscopy observation on the fracture surfaces showed the fine dispersion of CF and strong interfacial adhesion between fibers and matrix. Dynamic mechanical analysis results showed that the storage modulus of PA6/CF composites was improved with the addition of CF. Non-isothermal crystallization analysis showed that the CF plays a role as nucleating agent in PA6 matrix, and the α-form crystalline structure was favorable in the PA6/CF composites, as confirmed from the X-ray diffraction analysis. A trans-crystallization layer around CF could be observed by polarizing optical microscopy, which proved the nucleation effect of carbon fiber surface on the crystallization of PA6. The thermal stability of PA6/CF composites was also enhanced.     

SYNTHESIS, CHARACTERIZATION AND PROPERTIES OF ORGANOCLAY-MODIFIED POLYSULFONE/EPOXY INTERPENETRATING POLYMER NETWORK NANOCOMPOSITES

Organoclay-modified hydroxylterminated polysulfone (PSF)/epoxy interpenetrating network nanocomposites (oM-PSF/EP nanocomposites) were prepared by adding organophilic montmorillonite (oMMT) to interpenetrating polymer networks (IPNs) of polysulfone and epoxy resin (PSF/EP) using diaminodiphenylmethane (DDM) as curing agent.The mechanical properties like tensile strength,tensile modulus,flexural strength,flexural modulus and impact properties of the nanocomposites were studied as per ASTM standards.Differ...     

The mechanical properties and tribological behavior of epoxy resin composites modified by different shape nanofillers

Mechanical properties and tribological behavior of epoxy resin (EP) and EP nanocomposites containing different shape nanofillers, such as spherical silica (SiO₂), layered organo‐modified montmorillonite (oMMT) and oMMT‐SiO₂ composites, were investigated. The SiO₂‐oMMT composites were prepared by in situ deposition method and coupling agent modification, and transmission electron microscopy (TEM) analysis shows that spherical SiO₂ is self‐assembled on the surface of oMMT, which forms a novel layered‐spherical nanostructure. The mechanical properties test results show that oMMT obviously improves the strength of EP and SiO₂ enhances its toughness, but oMMT‐SiO₂ exhibits a synergistic effect on toughening and reinforcing EP simultaneously. A pin‐on‐disc rig was used to test friction and wear loss of pure EP and EP nanocomposites. The tribological test results prove that these nanofillers with different shapes play different roles for improving the wear resistance of EP nanocomposites. Morphologies of the worn surfaces were studied further by scanning electron microscopy (SEM) observations, and it was clarified that the EP and EP nanocomposites undergo similar wear mechanisms. Copyright © 2006 John Wiley & Sons, Ltd.     

Evaluation of mechanical properties and characterization of silicon carbide–reinforced polyamide 6 polymer composites and their engineering applications

In this article, the tensile strength, impact, and hardness properties of silicon carbide (SiC) reinforced with polyamide 6 (PA6) are described for the first time. The composites were fabricated by an injection molding method using the SiC with varying weight percentages. The tensile and hardness of SiC/PA6 composites showed a regular trend of increasing tensile strength, impact, and hardness properties with varying weight percentages until 10 wt% and impact strength of SiC/PA6 composites increased up to 5 wt% afterwards decreasing the mechanical properties of the composite with greater weight percentages. Scanning electron microscope (SEM) studies were carried out to evaluate the SiC/PA6 interactions. The results related to SiC/PA6 composites were compared with those obtained for pure PA6.     

PP/PA66原位复合材料的增强和增韧效应

用挤出 拉伸 注塑法制得了增强又增韧的PP PA66原位复合材料 ,以未经拉伸的普通共混材料作对照 ,研究了PA66质量含量 (cd)对材料相形态和力学性能的影响及其作用机制 .结果表明 ,当cd 由 0 %增至2 0 %时 ,原位形成的PA66纤维数量增多 ,纤维直径及其分散性以cd =1 5 %为界先减小后增大 ,残留的PA66粒子数也增多 ;纤维数量的增多和纤维网络的发展导致材料冲击强度持续增高 ;纤维及粒子对基体的增刚作用使材料杨氏模量增高趋于极限值 ;受分散相对基体增强效应和两相弱粘结界面缺陷效应的综合影响 ,材料的拉伸强度以cd =1 5 %为界先增高后降低     

Novel high-strength,micro fibrillated cellulose-reinforced polypropylene composites using a cationic polymer as compatibilizer

Novel high-strength, micro-fibrillated cellulose (MFC)-reinforced polypropylene (PP) composites were prepared using maleic anhydride polypropylene (MAPP) and a cationic polymer having a primary amino group (CPPA) as coupling agents. Un-dried kraft pulp was micro-fibrillated into nano- to submicron-wide fibrils by kneading with powdered PP and the coupling agents via a twin-screw extruder. The composites were prepared by injection molding. The MFC-reinforced PP composites containing both coupling agents MAPP and CPPA (combination system) showed extremely high mechanical strength compared with the MFC-reinforced composite containing only MAPP. The tensile strength of a 30 wt% MFC-PP composite containing the combination system was 27 % higher than that of the composite containing only MAPP, and more than 60 % higher than that of neat PP. In addition, the heat distortion temperature, under a 1.82-MPa flexural load, of the composite with the combination system was 17 °C higher than that of the composite with MAPP only, and 34 °C higher than that of neat PP. The anisotropy of the modulus and strength in the injection-molded MFC composites was lower than that of glass fiber-reinforced PP.     

Mechanical properties and morphology of intumescent flame retardant filled polypropylene composites

The intumescent flame retardant (IFR) filled polypropylene (PP) composites were prepared using a twin‐screw extruder. The tensile and impact fracture behavior of the composites were measured at room temperature. It was found that the Young's modulus increased roughly, while the tensile strength decreased slightly with increasing the IFR weight fraction; the toughening effect of the filler on the PP resin was significant. Both the V‐notched Izod impact strength and the V‐notched Charpy impact strength of the PP/IFR composites showed a nonlinear increase with increasing the filler weight fraction (φ_f) as φ_f was less than 20%, then it decreased. The limited oxygen index of the composites increases nonlinearly with increasing φ_f. The relationship between them obeyed a quadratic equation. The impact fracture surface was observed by means of a scanning electronic microscope to understand the toughening mechanisms for the composite systems. Copyright © 2014 John Wiley & Sons, Ltd.     

Effect of nucleating agent on the structure and properties of polypropylene/poly(ethylene-octene) blends

The effect of the sorbital nucleating agent on properties of the ethylene-octene copolymer (POE) toughened polypropylene (PP) was studied. The results show that the addition of POE increases notched Izod and Charpy impact strength significantly but impair the tensile strength and flexural modulus. As a nucleating agent (1,3,2,4-di(p-methylbenzylidene) sorbitol, DM) was added, the toughness and stiffness of toughed PP increased simultaneously at the same content of POE. This result shows that the toughness and stiffness of toughed PP are in balance. Polarized light microscopy analysis shows that with the addition of POE and nucleating agent, only a low level of PP spherulites were observed.     

PREPARATION AND CHARACTERIZATION OF POLYAMIDE 11/CLAY NANOCOMPOSITES

INTRODUCTIONIn recent years, polymer/clay nanocomposites have attracted great interest from researchers since they frequentlyexhibit unexpected hybrid properties synergistically derived from the two components. Compared to their microcounterparts and the pristine polymer matrix, polymer/clay nanocomposites exhibit improved tensile strength andmodulus, decreased thermal expansion coefficient, decreased gas permeability, increased swelling resistance,enhanced ion conductivity, and reduced fl…     

Creep resistance of HDPE/PA66 system: Effect of PA66 phase geometry and graphite nanoplatelets addition

Microfibrillar composites (MFC) with in-situ generated short polymeric fibres feature, unlike composites containing inorganic rigid fibres/particles, lower creep resistance in comparison with analogous blends containing spheres. Further attribute is unprecedented decrease in creep resistance of the blend by graphite nanoplatelets (GNP). Explanation of this behaviour of the HDPE/PA66/GNP system consists in characterization of structure and finite element analysis (FEA) „mapping“ the effect of reinforcement and interface parameters on creep behaviour. Lowering of reinforcement modulus and its viscoelasticity may lead to worse creep resistance of fibrous composites. FEA also indicates marked negative effect of the soft interface, i.e. GNP-reduced crystallinity of HDPE near the interface, on creep resistance of the spheres-reinforced system in contrast to MFC. Structural changes are indicated by polarized light microscopy, SEM and TEM. The results reveal so far unknown complexity of the performance of polymer/polymer composites which may cause unprecedented antagonistic effects.     

A Big Jump in Nacre-inspired Strong,Tough Composites

To achieve structural order and strength-toughness balance similar to natural composites like nacre has been highly challenging, especially in a practically viable manner. Liu et al. developed a continuous preparation method to construct such high performance composites through a superspreading strategy at the oil/water/hydrogel interface. Exploiting the strong shear force at the interface, nanoparticles, such as nanosheets and nanotubes oriented and stacked together rapidly(as short as 358 ms) and the composites revealed the tensile strength and fracture toughness far higher those of natural nacre(9.0 and 20.4 times higher). This work has been published in Nature, 2020.     

A finite element method based comparative fracture assessment of carbon black and silica filled elastomers: Reinforcing efficacy of carbonaceous fillers in flexible composites

This study is focused on numerical investigation on fracture behaviors of carbon black (CB) and silica filled elastomeric composites. Finite element analysis (FEA) in compliance with multi-specimen method is used to calculate J-integral and geometry factor of the rubber composites up to a displacement of 20 mm for single edge notch in tension (SENT) and double edge notch in tension (DENT) specimens. An empirical relationship between crack tip opening displacement (CTOD) and crack advancement is established depending on notch to width ratio (NWR). The stress contours across the notches for SENT and DENT specimens is discussed briefly. It is found that fracture propagation resistance of CB filled elastomer is 125% more than that of silica filled elastomer. Although, Silica filled elastomer have good tensile strength and crosslink density but it fails to replace carbon black in terms of fracture properties. The critical J-integral for CB filled elastomer is 18.7% and 32.2% more than silica filled elastomer for SENT and DENT specimens respectively. The effect of specimen type on various fracture properties is also explored. The factor of safety is found to be significantly more in case of CB filled elastomers making them less vulnerable to crack propagation and catastrophic failure.     

Preparation and cryogenic mechanical properties of epoxy resins modified by poly(ethersulfone)

A thermoplastic, poly(ethersulfone) (PES) was used to modify a bisphenol‐F based epoxy resin cured with an aromatic diamine. The initial mixtures before curing, prepared by melt mixing, were homogeneous. Scanning electron microscopy (SEM) micrographs of solvent‐etched fracture surfaces of the cured blends indicated that phase separation occurred after curing. The cryogenic mechanical behaviors of the epoxy resins were studied in terms of tensile properties and Charpy impact strength at cryogenic temperature (77 K) and compared to their corresponding behaviors at room temperature (RT). The addition of PES generally improved the tensile strength, elongation at break, and impact strength at both RT and 77 K except the RT tensile strength at 25 phr PES content. It was interesting to observe that and the maximum values of the tensile strength, elongation at break, and impact strength occurred at 20 phr PES content where a co‐continuous phase formed. Young's modulus decreased slightly with the increase of the PES content. Moreover, the tensile strength and Young's modulus at 77 K were higher than those at RT at the same composition, whereas the elongation at break and impact strength showed the opposite results. Finally, the differential scanning calorimetry analysis showed that the glass transition temperature (T_g) was enhanced by the addition of PES. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 612–624, 2008     

Effect of PPO‐g‐MA on structures and properties of PPO/PA6/short glass fiber composites

Poly(2,6‐dimethyl‐1,4‐phenylene oxide)/polyamide 6 (PPO/PA6) blends were reactively compatibilized by maleic anhydride (MA) grafted PPO (PPO‐g‐MA) and reinforced by short glass fibers (SGF) via melt extrusion. An observation of the SGF‐polymer interface by scanning electronic microscope (SEM) together with etching techniques indicated that the PPO‐g‐MA played a decisive role in the adhesion of polymers to SGF. The rheological behavior was investigated by capillary rheometer, and the addition of PPO‐g‐MA, and SGF could increase the viscosity of the PPO/PA6 blends. The analysis of fiber orientation and distribution in the PPO/PA6/SGF composites showed PPO‐g‐MA favored to the random dispersion of SGF. The statistic analysis of SGF length showed that PPO‐g‐MA was helpful to maintain the fiber length during melt‐processing. For the composites at a given SGF content of 30 wt %, the addition of PPO‐g‐MA increased the tensile strength from 59.4 MPa to 97.1 MPa and increased SGF efficiency factor from 0.028 to 0.132. The experimental data were consistent with the theoretical predictions of the extension of Kelly‐Tyson model for tensile strength. The fracture toughness of the composites was investigated by single edge notch three‐point bending test. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2188–2197, 2009     

Mechanical properties of hybrid glass/sugar palm fibre reinforced unsaturated polyester composites

A research has been carried out to investigate the mechanical properties of composites made by hybridizing sugar palm fibre (Arenga pinnata) with glass fibre into an unsaturated polyester matrix. Hybrid composites of glass/sugar palm fibre were fabricated in different weight ratios of strand mat glass fibres: sugar palm fibres 4:0, 4:1, 4:2, 4:3, 4:4, and 0:4. The hybrid effects of glass and sugar palm fibre on tensile, flexural and impact properties of the composites were evaluated according to ASTM D5083, ASTM D790 and ASTM D256 respectively. Results have been established that properties of hybrid glass/sugar palm composites such as tensile strength, tensile modulus, elongation at break, toughness, flexural strength, flexural modulus and impact strength are a function of fibre content. The failure mechanism and the adhesion between fibres/matrix were studied by observing the scanning electron micrographs of impact fracture samples. In general, the incorporation of both fibres into unsaturated polyester matrix shows a regular trend of increase in the mechanical properties.