Investigation of optimum condition in oxygen gas-assisted laser cutting

Laser cutting characteristics including power level and cutting gas pressure are investigated in order to obtain an optimum kerf width. The kerf width is investigated for a laser power range of 50–170 W and a gas pressure of 1–6 bar for steel and mild steel materials. Variation of sample thickness, material type, gas pressure and laser power on the average cut width and slot quality are investigated. Optimum conditions for the steel and mild steel materials with a thickness range of 1–2 mm are obtained. The optimum condition for the steel cutting results in a minimum average kerf width of 0.2 mm at a laser power of 67 W, cutting rate of 7.1 mm/s and an oxygen pressure of 4 bar. A similar investigation for the mild steel cutting results in a minimum average kerf width of 0.3 mm at the same laser power of 67 W, cutting rate of 9.5 mm/s, and an oxygen pressure of 1 bar. The experimental average kerf is about 0.3 mm, which is approximately equal to the estimated focused beam diameter of 0.27 mm for our focusing lens (f=4 cm and 100 W power). This beam size leads to a laser intensity of about 1.74×10⁹ W/m² at the workpiece surface. The estimated cutting rate from theoretical calculation is about 8.07 mm/s (1.0 mm thickness and 100 W power), which agrees with the experimental results that is 7.1 mm/s for 1.0 mm thickness of mild steel at the laser power of 88 W.     

A tunable and single-longitudinal-mode Ho:YLF laser

A 1.94 μm Tm-doped fiber laser pumped tunable single-longitudinal-mode Ho:YLF laser with double etalons was reported for the first time. The maximum single-longitudinal-mode output power of 345 mW at 2051.6 nm was achieved at the absorbed pump power of 11.9 W, corresponding to a slope efficiency of 5.5% and an optical conversion efficiency of 2.9%. By regulating the angle of the F–P etalons, the output wavelength of the laser can be tuned from 2051.6 nm to 2063.3 nm. The single-longitude-mode Ho:YLF laser operating at 2 μm can be used as the seed laser source of coherent Doppler lidar, differential absorption lidar and so on.     

Surface treatment of CFRP composites using femtosecond laser radiation

In the present work, we investigate the surface treatment of carbon fiber-reinforced polymer (CFRP) composites by laser ablation with femtosecond laser radiation. For this purpose, unidirectional carbon fiber-reinforced epoxy matrix composites were treated with femtosecond laser pulses of 1024 nm wavelength and 550 fs duration. Laser tracks were inscribed on the material surface using pulse energies and scanning speeds in the range 0.1–0.5 mJ and 0.1–5 mm/s, respectively. The morphology of the laser treated surfaces was investigated by field emission scanning electron microscopy. We show that, by using the appropriate processing parameters, a selective removal of the epoxy resin can be achieved, leaving the carbon fibers exposed. In addition, sub-micron laser induced periodic surface structures (LIPSS) are created on the carbon fibers surface, which may be potentially beneficial for the improvement of the fiber to matrix adhesion in adhesive bonds between CFRP parts.     

A novel OCS millimeter-wave generation scheme with data carried only by one sideband and wavelength reuse for uplink connection

We propose a novel optical carrier suppression (OCS) millimeter-wave generation scheme with data carried only by one sideband using a dual-drive Mach–Zehnder modulator (MZM) in radio-over-fiber system, and the transmission performance is also investigated. As the signal is transmitted along the fiber, there is no time shifting of the codes caused by chromatic dispersion. Simulation results show that the eye diagram keeps open and clear even when the optical millimeter-waves are transmitted over 110 km and the power penalty is about 1.9 dB after fiber transmission distance of 60 km. Furthermore, due to the +1 order sideband carrying no data, a full duplex radio-over-fiber link based on wavelength reuse is also built to simplify the base station. The bidirectional 2.5 Gbit/s data is successfully transmitted over a 40 km standard single mode fiber with less than 0.8 dB power penalty in the simulation. Both theoretical analysis and simulation results show that our scheme is feasible and we can obtain a simple cost-efficient configuration and good performance over long-distance transmission.     

Fiber-optic distributed sensor based on phase-sensitive OTDR and wavelet packet transform for multiple disturbances location

A novel location scheme based on the wavelet packet transform (WPT) for the phase-sensitive optical time-domain reflectometry (OTDR) is proposed. The wavelet packet energy of the backscattered signal at a time interval over the sensing fiber is provided to discriminate the disturbances regions from other regions. It is insensitive to the frequency drift of the laser. The simultaneous measurement of two disturbances at 5 km and 7 km positions is achieved by the location technique based on the WPT over a 9 km monitored length with a 50 m spatial resolution even when a laser with a frequency drift rate of 230 MHz/min is utilized. During 100 times experiments the false alarm rate is only 2% and the maximum location error is 150 m.     

100-mW linear polarization single-frequency all-fiber seed laser for coherent Doppler lidar application

A compact short-cavity fiber laser configured with Er³⁺/Yb³⁺ highly co-doped phosphate glass fiber with stable linear polarization and single frequency output is proposed and investigated experimentally. The fiber laser is composed of a high-reflectivity fiber Bragg grating (HRFBG) and a polarization-maintaining fiber Bragg grating (PMFBG) with the matched wavelengths at 1540.3 nm, which aims at one of the center wavelengths of the atmospheric transmission windows and may be used as the local oscillator (LO) of the coherent Doppler lidar (CDL). The output power of the laser reaches more than 114-mW, the signal-to-noise ratio is larger than 70 dB and the laser linewidth is about 4.1-kHz. Moreover, the linear polarization with 40.5 dB extinction ratio, the power fluctuation of less than ± 0.25% and the frequency fluctuation of less than ± 80 MHz are also obtained. Compared with the DFB fiber laser, the proposed fiber laser is more suitable for the CDL applications.     

Optical millimeter-wave signal generation by frequency quadrupling using one dual-drive Mach–Zehnder modulator to overcome chromatic dispersion

We propose a novel approach to generate quadrupling-frequency optical millimeter-wave using a dual-drive Mach–Zehnder modulator (MZM) in radio-over-fiber system. By properly adjusting the phase difference in the two modulation arms of MZM, the direct current (DC) bias, the modulation index and the gain of base-band signal, the quadrupling-frequency optical millimeter-wave with signal only carried by one second-order sideband is generated. As the signal is transmitted along the fiber, there is no time shift of the codes caused by chromatic dispersion. Theoretical analysis and simulation results show that the eye diagram keeps open and clear even when the quadrupling-frequency optical millimeter-wave are transmitted over 110 km and the power penalty is about 0.45 dB after fiber transmission distance of 60 km. Furthermore, due to another second-order sideband carrying no signals, a full duplex radio-over-fiber link based on wavelength reuse is also built to simplify the base station. The bidirectional 2.5 Gbit/s data is successfully transmitted over 40 km standard single mode fiber with less than 0.6 dB power penalty in the simulation.     

Wide-band fanned-out supercontinuum source covering O-, E-, S-, C-, L- and U-bands

A wide-band supercontinuum source generated by mode-locked pulses injected into a Highly Non-Linear Fiber (HNLF) is proposed and demonstrated. A 49 cm long Bismuth–Erbium Doped Fiber (Bi–EDF) pumped by two 1480 nm laser diodes acts as the active gain medium for a ring fiber laser, from which mode-locked pulses are obtained using the Non-Polarization Rotation (NPR) technique. The mode-locked pulses are then injected into a 100 m long HLNF with a dispersion of 0.15 ps/nm km at 1550 nm to generate a supercontinuum spectrum spanning from 1340 nm to more than 1680 nm with a pulse width of 0.08 ps and an average power of ?17 dBm. The supercontinuum spectrum is sliced using a 24 channel Arrayed Waveguide Grating (AWG) with a channel spacing of 100 GHz to obtain a fanned-out laser output covering the O-, E-, S-, C-, L- and U-bands. The lasing wavelengths obtained have an average pulse width of 9 ps with only minor fluctuations and a mode-locked repetition rate of 40 MHz, and is sufficiently stable to be used in a variety of sensing and communication applications, most notably as cost-effective sources for Fiber-to-the-Home (FTTH) networks.     

Single tone and multi tone microwave over fiber communication system using direct detection method

In this paper, an analog microwave over fiber link for long haul distance based upon Rate Equation Laser is demonstrated. This system uses the advantage of high potential bandwidth of fiber in transmission of microwave signal. The interface of the two systems needs an up-conversion of microwave band into baseband (at which fiber operates). An Intensity Modulation Direct Detection (IMDD) technique is used to achieve this purpose. The Rate Equation laser is operated in a dynamic state, where its intensity oscillates at a microwave frequency that varies with the input signal fed by wave generator. This system can also use for two modulating tones. The frequency of the first tone is varied from 1 to 20 GHz and second is set at 5 GHz. A data signal of 10 Gbps is transmitted over long haul single mode fiber by single tone system. A very good bit error rate (BER) 10^?40 performances for 100 km and 25 km fiber link is achieved for both single tone and two tones respectively in proposed microwave over fiber communication system.     

All fiber passively mode locked zirconium-based erbium-doped fiber laser

All passively mode locked erbium-doped fiber laser with a zirconium host is demonstrated. The fiber laser utilizes the Non-Linear Polarization Rotation (NPR) technique with an inexpensive fiber-based Polarization Beam Splitter (PBS) as the mode-locking element. A 2 m crystalline Zirconia–Yttria–Alumino-silicate fiber doped with erbium ions (Zr–Y–Al-EDF) acts as the gain medium and generates an Amplified Spontaneous Emission (ASE) spectrum from 1500 nm to 1650 nm. The generated mode-locked pulses have a spectrum ranging from 1548 nm to more than 1605 nm, as well as a 3-dB bandwidth of 12 nm. The mode-locked pulse train has an average output power level of 17 mW with a calculated peak power of 1.24 kW and energy per pulse of approximately 730 pJ. The spectrum also exhibits a Signal-to-Noise Ratio (SNR) of 50 dB as well as a repetition rate of 23.2 MHz. The system is very stable and shows little power fluctuation, in addition to being repeatable.     

Measurement and analysis of rolling tire vibrations

This paper presents the measurement and analysis of rolling tire vibrations due to road impact excitations, such as from cobbled roads, junctions between concrete road surface plates, railroad crossings. Vibrations of the tire surface due to road impact excitations cause noise radiation in the frequency band typically below 500 Hz. Tire vibration measurements with a laser Doppler vibrometer are performed on a test set-up based on a tire-on-tire principle which allows highly repetitive and controllable impact excitation tests under various realistic operating conditions. The influence on the measured velocity of random noise, cross sensitivity and alignment errors is discussed. An operational modal analysis technique is applied on sequential vibration measurements to characterise the dynamic behaviour of the rolling tire. Comparison between the operational modal parameters of the rolling tire and the modal parameters of the non-rolling tire allows an assessment of the changes in dynamic behaviour due to rolling.     

A new cross-protection dual-WDM-PON architecture with carrier-reuse colorless ONUs

This paper proposes a new cross-protection colorless dual-WDM-PON architecture. The proposed protection scheme can provide 1 + 1 downstream protection and 1:1 upstream protection against both feeder fiber and distribution fiber failures by using the fiber links and AWGs of the neighboring WDM-PON. Wavelength is reused for the down- and up-stream transmissions in dual-WDM-PONs where gain-saturated reflective semi-conductor optical amplifiers (RSOAs) are employed as colorless transmitters in ONUs. The number of extra protection fibers is minimized and wavelength is much more efficiently utilized compared with other protection schemes. The feasibility and operation of the proposed dual-WDM-PON architecture are experimentally verified with 1.25 Gb/s for upstream and 2.5 Gb/s for downstream over 20 km single mode fiber transmission in both working and protection modes.     

Stability of widely tuneable,continuous wave external-cavity quantum cascade laser for absorption spectroscopy

The performance of widely tuneable, continuous wave (cw) external-cavity quantum cascade laser (EC-QCL) has been evaluated for direct absorption spectroscopy measurements of nitric oxide (NO) in the wavenumber range 1872–1958 cm^?1 and with a 13.5 cm long optical cell. In order to reduce the absorption measurement errors due to the large variations of laser intensity, normalisation with a reference channel was used. Wavelength stability within the scans was analysed using the Allan plot technique for the reduced wavenumber range of 1892.4–1914.5 cm^?1. The Allan variances of the NO absorption peak centres and areas were observed to increase with successive scan averaging for all absorption peaks across the wavelength scan, thus revealing short- and long-term drifts of the cw EC-QCL wavelength between successive scans. As an example application, the cw EC-QCL was used for NO measurements in the exhaust of an atmospheric pressure packed-bed plasma reactor applied to the decomposition of dichloromethane in waste gas streams. Etalon noise was reduced by subtracting a reference spectrum recorded when the plasma was off. The NO limit of detection (SNR = 1) was estimated to be ～2 ppm at atmospheric pressure in a 20.5 cm long optical cell with a double pass and a single 7 s scan over 1892.4–1914.5 cm^?1.     

Laser micro-machined semi-slinky like MEMS structures: Novel interface coolers

Laser micro-machining has recently been considered a precision and reproducible manufacturing technique in MEMS fabrication because of the superior characteristics of a focused laser beam. It is not only a unique tool but also an invisible optical drill. The aim of the present paper is two-fold: to manufacture novel miniaturized titanium 3D MEMS surface structures in order to increase the cooling performance. Second is to find the behaviors of the operational parameters which controlling the laser-material interaction mechanisms and also suggest the best adjustments in order to achieve this novel semi-slinky like spiral MEMS surface structures with using a 20 W ytterbium fiber laser. Pure titanium micro-MEMS product which has novel interface coolers was manufactured using a ytterbium fiber laser (λ=1060 nm) with 40 ns pulse duration. Best adjustments were, respectively, the pulse duration: 40 ns, the pulse energy: 0.4 mJ, the laser scanning speed: 336.1 mm/s, the peak power density: 17.46 ? 10⁸ W/cm².     

Experimental design approach to the process parameter optimization for laser welding of martensitic stainless steels in a constrained overlap configuration

This paper presents an experimental design approach to process parameter optimization for the laser welding of martensitic AISI 416 and AISI 440FSe stainless steels in a constrained overlap configuration in which outer shell was 0.55 mm thick. To determine the optimal laser-welding parameters, a set of mathematical models were developed relating welding parameters to each of the weld characteristics. These were validated both statistically and experimentally. The quality criteria set for the weld to determine optimal parameters were the minimization of weld width and the maximization of weld penetration depth, resistance length and shearing force. Laser power and welding speed in the range 855–930 W and 4.50–4.65 m/min, respectively, with a fiber diameter of 300 μm were identified as the optimal set of process parameters. However, the laser power and welding speed can be reduced to 800–840 W and increased to 4.75–5.37 m/min, respectively, to obtain stronger and better welds.     

Single-mode fiber design proposal using evolutionary technique with ultra low bending-loss appropriate in FTTH application

A proposal for the new single mode optical fiber containing four cladding layer with ultra low bending loss is presented. The suggested design method is based on the Genetic Algorithm optimization technique. Compared to the work reported in [1], our designed structure exhibits very small bending loss over the wide communication band (1.3–1.65 μm). Simulation results show bending loss of 6.78e?14 dB/turn at 1.55 μm for single turn of 5 mm radius. The best value reported in [1] was 2e?3 dB/turn for the same wavelength and radius of curvature.     

A new design of low-loss and ultra-flat zero dispersion photonic crystal fiber using hollow ring defect

New hollow ring defect structure is introduced in photonic crystal fiber design for ultra- flat zero dispersion with very low waveguide losses. The hollow ring defect consisted of a central hole surrounded by a doped silica ring provides highly flexible defect engineering capabilities in photonic crystal fibers to achieve precise control of dispersion value and dispersion slope while independently maintaining low waveguide losses, which was not attainable in previous designs. A nearly flat zero dispersion of D=0±0.51 ps/nm km was obtained in the wavelength range of 1.44–1.61 μm with the maximum slope of ?2.7×10^?2 ps/nm² km. The confinement loss was less than 5.75×10^?8 dB/m along with the bending loss of 2.8×10^?6 dB/m for the radius of 10 mm, and splice loss of less than 1.57 dB to conventional single mode fiber at 1.55 μm.     

Widely tunable compact erbium-doped fiber ring laser for fiber-optic sensing applications

A compact erbium-doped ring-shaped fiber laser suitable for fiber-optic sensing applications has been developed. The fiber laser utilized a tunable fiber Fabry–Perot filter as the tuning element and had a moderate milli-Watt level power output over almost the whole tuning range from 1530 to 1595 nm with a power fluctuation of 0.15 dB. High repetition rate scanning of laser operation over the whole tuning range was achieved at rates of up to 200 Hz. Moreover, the performance of the ring-shaped fiber laser configured with a high-concentration erbium-doped fiber was investigated for its larger wavelength tunability of over 100 nm. Output power characteristics of this ring-shaped fiber laser were also investigated when it worked in a scanning mode. A distorted power wavelength dependence, as well as some pulsing phenomenon were observed in scanning mode.     

Statistical modeling of laser welding of DP/TRIP steel sheets

In this research work, a statistical analysis of the CO₂ laser beam welding of dual phase (DP600)/transformation induced plasticity (TRIP700) steel sheets was done using response surface methodology. The analysis considered the effect of laser power (2–2.2 kW), welding speed (40–50 mm/s) and focus position (?1 to 0 mm) on the heat input, the weld bead geometry, uniaxial tensile strength, formability limited dome height and welding operation cost. The experimental design was based on Box–Behnken design using linear and quadratic polynomial equations for predicting the mathematical models. The results indicate that the proposed models predict the responses adequately within the limits of welding parameters being used and the welding speed is the most significant parameter during the welding process.     

Pulsed laser induced damage in SOI material

Laser-induced damage in silicon-on-insulator (SOI) material is investigated with 1064 nm laser pulses. As the laser pulse duration is increased from 190 ps to 1.14 s, the damage threshold of SOI material decreases from 1.3×10¹⁰ to 7.7×10³ W/cm² in laser flux. It is found that the damage threshold varies inversely as the pulse duration for a short irradiation time, and is independent of pulse duration for a long irradiation time. The time dependence is in good agreement with a thermal model which well describes the thermal-induced damage in a semi-finite material irradiated by a Gaussian laser beam. The values of absorption coefficient and thermal conductivity under laser irradiation are calculated as 1.1×10³ cm^?1 and 0.18 Wcm^?1 K^?1, respectively, by fitting the model to the experimental results. These results on material damage can be used to predict the damage thresholds of SOI-based devices.