Preparation and dielectric properties of polyimide foams containing crosslinked structures

In order to obtain cellular materials with low dielectric properties, crosslinked polyimide foams were prepared using 3,3′,4,4′‐benzophenonetetracarboxylic dianhydride (BTDA), 4,4′‐oxydianiline (ODA) and 2,4,6‐triaminopyrimidine (TAP) as monomer via a poly(ester‐amine salt) precursor process. The structures of the precursors and the polyimide foams were characterized by thermogravimetric analysis (TGA) and FT‐IR, while the morphologies of the polyimide foams were viewed from scanning electron microscopy (SEM) measurements. The results revealed that the poly(ester‐amine salt) precursor containing TAP could successfully be converted to a crosslinked polyimide foam with relatively uniform cell structure. Also, the crosslinking of TAP improved the mechanical properties of foams in comparison with the non‐crosslinking systems. With increasing content of TAP, the dielectric constants of the polyimide foams decreased gradually. For the foam with TAP molar ratio at 15%, the dielectric constant was as low as 1.77 at the frequency of 10 kHz. Though the thermal resistance decreased slightly for crosslinked foams, the decomposition temperatures were still maintained above 520°C. Copyright © 2006 John Wiley & Sons, Ltd.     

以乙烯基酯树脂为多元醇制备聚氨酯硬质泡沫塑料的研究

研究了用乙烯基酯树脂（ＶＥＲ）直接代替通常的聚醚或聚酯型多元醇制备聚氨酯（ＰＵ）硬质泡沫塑料的可能性。实验结果表明,发泡配方中促进氨酯化反应的催化剂Ｎ,Ｎ－二甲基环己胺能与ＢＰＯ复合形成室温引发体系,加速ＶＢＲ的共聚合反应,影响了ＰＵ硬质泡沫塑料形成过程中的发泡与凝胶反应,导致泡了孔骨架基材的交联密度较低,泡孔结构不规整,并显示出较差的物理性能。以ＡＩＢＮ为引发剂时,反应初期主要进行氨酯化反应;仅     

Preparation and mechanical properties of thermal energy storage microcapsules

A series of heat energy storage microcapsules was prepared using melamine-formaldehyde resin as the shell material and the mechanical properties of the shell were investigated. A phase change material whose melting point was 24 °C was used as core and the quantity of heat involved in phase transition was 225.5 J/g. Average diameter of the microcapsules varied from 5 to 10 μm, and the globular surface was smooth and compact. The mechanical properties of the shell were evaluated by observing the surface morphological structure change after application of pressure by means of scanning electron microscopy. When the mass ratio of the core and shell material is 3:1, a yield point of about 1.1×10⁵ Pa was found and when the compression was increased beyond this point the microcapsules showed plastic behavior. This has been attributed to the cross-link density and to the high degree of reaction of the shell material. Different yield points subsequently reflected differences in the mechanical behavior. It was also found that the mechanical intensity of double-shell microcapsules was better than that of single shelled ones.     

Low density polyethylene,expanded polystyrene and expanded polypropylene: Strain rate and size effects on mechanical properties

Polymeric foam materials may be used as energy absorbing materials for protection in impact scenarios, and design with these materials requires the mechanical properties of foams across a range of deformation rates, where high deformation rate testing often requires small samples for testing. Owing to their cellular macrostructure, and the large deformations that occur during loading of foams, the measured stress-strain response of a foam material may be influenced by the sample size. In this study, the mechanical properties of three closed-cell polymeric foams (Low Density Polyethylene, Expanded Polystyrene and Expanded Polypropylene) at two different densities were investigated over a range of deformation rates from 0.01 s⁻¹ to 100 s⁻¹. For each foam material, three different nominal sample sizes (10 mm, 17 mm and 35 mm) were tested. On average, the polymeric foam materials exhibited increasing stress with increasing deformation rate, for a given amount of strain.Density variation was identified at the sample level, with smaller samples often exhibiting lower density. Expanded Polystyrene demonstrated the highest variability in sample density and corresponding variability in mechanical response, qualitatively supported by observed variations in the macrostructure of the foam. Expanded Polypropylene exhibited variability in density with sample size, and observable variability in the material macrostructure; however, the dependence of the measured mechanical properties on sample size was modest. Low Density Polyethylene was found to have a relatively consistent cell size at the macrostructure level, and the material density did not vary significantly with sample size. In a similar manner, the dependence of measured mechanical properties on sample size was modest. The effect of sample size was identified to be material specific, and it is recommended that this be assessed using sample-specific density measurements and considering different sized samples when testing foam materials.     

Towards novel super‐elastic foams based on isoperene rubber: Preparation and characterization

A novel and conventional closed cell polyisoprene rubber (IR) foams were produced by a single step limited‐expansion and two step unlimited‐expansion foaming process, respectively. The effect of 3 to 12 part per hundred rubber (phr) of azodicarbonamide (ADC) foaming agent on their structure and properties of developed novel foams were studied. In developed novel foams, the density was strangely independent of ADC content; however, the cell sizes conversely related to ADC content and it decreased by 60% (555‐330 μm) and the internal cell pressure build up from 1 to 3.7 atm, which was related to pressure‐free foaming method. The both reasons of compressed gas trapped inside cells and constant density not only caused unique enhancement in novel foams mechanical properties as hardness and modulus but also improved their dynamic properties as hysteresis and elasticity. Results of conventional IR foams showed that, their foam density as well as dynamic and mechanical properties sharply decreased with increasing ADC content from 3 to 12 phr. For clear expression, in samples with 12 phr of ADC, novel developed foams have more foam density (180%), more hardness (240%), more modulus (290%), and smaller cell size (75%) than conventional foams. Finally, novel developed foams were super‐elastic material with no hysteresis and no plastic deformation while conventional foams had 40% hysteresis and 10% plastic deformation under the same compression conditions.     

The effect of post-consumer PET particles on the performance of flexible polyurethane foams

In this work, the use of post-consumer PET (polyethylene terephthalate), PET_pc, as reinforcement filler in flexible polyurethane foams was studied, with the aim of finding alternatives for the recycling of polymer packaging. Density, number of cells per linear centimeter, tensile resistance, strain at break and tear resistance of standard foams were compared to those of foams with PET_pc in the formulation, using 1.5 parts per hundred of polyol of PET_pc (granulometric range 0–297 μm). The produced foams were sectioned into top, mid-top, mid-bottom and bottom layers. Tensile resistance, strain at break and tear resistance of the reinforced foam surpassed those of the standard foam for all layers. The number of cells was constant but density increased towards the base of the block. In addition, the filled foams yielded better wear, compression set and compression resistance than the standard foam, whereas no significant variation in morphology (cell shape) was found.     

热塑性聚氨酯微孔发泡材料的表观密度与其力学性能的关系

用高压CO2流体通过升温发泡法制备了一系列不同表观密度的热塑性聚氨酯(TPU)微孔发泡材料,探究了TPU发泡材料的表观密度与其力学性能的关系.微孔发泡材料的泡孔结构和表皮结构由扫描电子显微镜表征;不同表观密度材料的力学性能利用万能材料试验机和旋转流变仪表征.研究发现:TPU微孔发泡材料的表观密度主要是由材料皮层厚度占比和泡孔层密度决定的,皮层厚度占比越小和泡孔面积占有率越高,泡沫的表观密度越小;微孔发泡材料在线性应变区的压缩模量E与材料表观密度ρ的关系为:E∝ρ1.7,符合泡沫材料压缩模量与表观密度呈指数关系的基本结论;循环压缩实验中,随微孔发泡材料表观密度减小,损耗百分比增大,残余应变减小;流变实验中,微孔发泡材料的模量随表观密度变化没有明显的变化,阻尼因子tanδ随泡沫表观密度变化不呈单一的规律性.同时,阐明了微孔发泡材料的压缩模量E和损耗百分比随表观密度变化的机理.     

Crosslinked polyethylene foams, via EB radiation

Polyethylene foams, produced by radio-induced crosslinking, show a smooth and homogeneous surface, when compared to chemical crosslinking method using peroxide as crosslinking agent. This process fosters excellent adhesive and printability properties. Besides that, closed cells, intrinsic to theses foams, imparts opitmum mechanical, shocks and insulation resistance, indicating these foams to some markets segments as: automotive and transport; buoyancy, flotation and marine: building and insulation: packaging: domestic sports and leisure goods. We were in search of an ideal foam, by adding 5 to 15% of blowing agent in LDPE. A series of preliminary trials defined 203° C as the right blowing agent decomposition temperature. At a 22.7 kGy/dose ratio, the lowest dose for providing an efficient foam was 30 kGy, for a formulation comprising 10% of azodicarbonamide in LDPE, within a 10 minutes foaming time.     

Ultra-lightweight cellulose foam material: preparation and properties

Ultra-lightweight cellulose foams were prepared by regeneration of sodium dodecyl sulfate (SDS)/cellulose/NaOH/urea blend solution via mechanical agitation and then freeze-drying. The morphology and properties of the blend solutions and foams were investigated via optical microscope, rheometer, BET and SEM. As a result, it was found that the inclusion complex structure between cellulose macromolecules and the solvent molecules was not destroyed. Moreover, the bubbles were about 20–50 μm in the solutions and larger (>100 μm) in the foams. Not only the micropores (bubbles) but also the nanopores could be observed in the wet and dried foams. The cellulose foams possessed ultra-low density of about 30 mg/cm³ and high specific surface area. The result of X-ray diffraction and Fourier transform infrared spectroscopy indicated that the cellulose foams were transited from cellulose I to cellulose II after dissolution and gelation. Bubbles inside the wet foams weakened the mechanical properties, but inversely increased the mechanical properties in the dried foams. Typical “J”-shaped curves were observed during the mechanical test, which revealed good compressive strength of dried foams. In this work, cellulose foams with ultra-lightweight and good mechanical properties were obtained, which exhibited great potentials for further development and comprehensive utilization of cellulose.     

Conversion of low density polyethylene foams into auxetic metamaterials

Cellular polymers, such as polyethylene foams, are commonly used in the packaging industry. These materials have short service life and generate a high volume of waste after use. In order to valorize this waste and produce added-value applications, it is proposed to convert these materials into highly efficient energy absorption structures. This was done by modifying the original cellular morphology of the foams (spheroidal or polygonal) into a re-entrant structure to produce auxetic materials. This work presents an optimized process combining mechanical compression and solvent vapor evaporation-condensation leading to low density foams (77–200 kg/m³) having negative Poisson's ratios (NPR). Three series of recycled low density polyethylene (LDPE) foams with an initial density of 16, 21, and 36 kg/m³ were used to optimize the processing conditions in terms of treatment temperature, time, and pressure. From all the samples prepared, a minimum Poisson's ratio of −3.5 was obtained. To further characterize the samples, the final foam structure was analyzed to relate with mechanical properties and compare with conventional foams having positive Poisson's ratios. The results are discussed using tensile properties and energy dissipation which were shown to be highly improved for auxetic foams. Overall, the resulting foams can be used in several applications such as sport and military protection equipment.     

Preparation and properties of polyimide/chopped carbon fiber composite foams

In this study, a series of reinforced polyimide (PI)/carbon fiber (CF) composite foams were fabricated through thermal foaming of polyester ammonium salt (PEAS) precursor powders. The PEAS precursor powders containing different contents of chopped CF were synthesized from benzophenone‐3,3′,4,4′‐tetracarboxylic dianhydride (BTDA) and 4,4′‐diaminodiphenyl ether (ODA). The effects of different CF loadings on foaming behavior of PEAS/CF composite precursor powders, final cellular morphology, and physical properties of PI composite foams were investigated. The results revealed that the chopped CF acted as nucleation agent in the foaming process. The dispersion of CF can be evaluated using digital microscope. It is interesting to find that the chopped CF were highly oriented along the direction of cell arrises. As a result, the mechanical properties of PI foams were significantly enhanced owing to the incorporation of chopped CF. Furthermore, the thermal stability of PI composite foams were also slightly improved owing to fine dispersion of CF. In addition, the PI/CF composite foam shows uniform cell size distribution and the best comprehensive physical properties as chopped CF loading at around 6 wt%. Copyright © 2016 John Wiley & Sons, Ltd.     

Effect of biopolymer blends on physical and Acoustical properties of biocomposite foams

Bio‐based foams are the solution to environmental concerns raised by petrochemical‐based open cell foams used in various industries for sound absorption. While conventional petrochemical‐based polymers take centuries to degrade or may not degrade at all, bio‐based polymers decompose to biomass, water, and carbon dioxide in a matter of months when exposed to proper environment. To increase the potential of replacing current petrochemical foams, mechanical as well as acoustic characteristics of bio‐based foams need to be improved. This article studies the effect of blending two bio‐based polymers and physics of the blends on acoustic and mechanical properties of resulting polymer composite foams. Different blends of polylactide with three grades of polyhydroxyalkanoates were foamed and characterized based on acoustic and mechanical performance. Rheological properties of pure polymers as well as their blends were studied and effect of polymer blends on acoustic absorption of the resulting foams was investigated. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1002–1013     

Cellulose nanofibril (CNF) reinforced starch insulating foams

In this study, biodegradable foams were produced using cellulose nanofibrils (CNFs) and starch (S). The availability of high volumes of CNFs at lower costs is rapidly progressing with advances in pilot-scale and commercial facilities. The foams were produced using a freeze-drying process with CNF/S water suspensions ranging from 1 to 7.5 wt% solids content. Microscopic evaluation showed that the foams have a microcellular structure and that the foam walls are covered with CNF’s. The CNF’s had diameters ranging from 30 to 100 nm. Pore sizes within the foam walls ranged from 20 to 100 nm. The materials’ densities ranging from 0.012 to 0.082 g/cm³ with corresponding porosities between 93.46 and 99.10 %. Thermal conductivity ranged from 0.041 to 0.054 W/m-K. The mechanical performance of the foams produced from the starch control was extremely low and the material was very friable. The addition of CNF’s to starch was required to produce foams, which exhibited structural integrity. The mechanical properties of materials were positively correlated with solids content and CNF/S ratios. The mechanical and thermal properties for the foams produced in this study appear promising for applications such as insulation and packaging.     

Ion-exchange foam chromatography: Part I. Preparation of rigid and flexible ion-exchange foams

In order to be able to apply the principles of foam chromatography to ion-exchange processes, preparative methods for open-cell ion-exchange foams, were investigated. Homogeneous ion-exchange foams were prepared by introducing ion-exchange groups on previously prepared phenol-formaldehyde, polyurethane and polyethylene foams. The maximum capacity of the produced sulfonated phenol-formaldehyde cation-exchange foams was 1.85 meq g^-1; that of the styrene-polyurethane interpolymer anion-exchange foams was 2.2 meq g^-1. Weak carboxylic ion-exchange foams were prepared by radiation grafting of polyurethane and polyethylene foams; the maximum capacity of these foams was 4.02 meq g^-1. Heterogeneous ion-exchange foams were prepared by foaming a fine powder of a commercially available cation exchanger with the precursors of open-cell polyether-type polyurethane foam. The capacity of such a foam containing 26% ion-exchange powder was 1.0 meq g^-1. The kinetics of the cation-exchange process on the heterogeneous foams was measured with ⁸⁵Sr.     

Sound absorption properties of polyurethane foams derived from crude glycerol and liquefied coffee grounds polyol

The main objective of this study was to evaluate the sound absorption properties of rigid polyurethane foams (PUFs) produced from crude glycerol (CG) and/or liquefied coffee grounds derived polyol (POL). The lignin content of POL proved to have a major influence on the structure and mechanical properties of the foams. Indeed, the POL content increased the cell size of the foams and their stiffness, which subsequently influenced the sound absorption coefficients. The POL derived foam has slightly higher sound absorption coefficient values at lower frequencies, while the CG foam has higher sound absorption coefficient values at higher frequencies. In turn, the foam prepared using a 50/50 mixture of polyols presents slightly higher sound absorption coefficient values in the medium frequencies range due to a balance between the cell structure and the mechanical properties. The results obtained seem to suggest that the mechanisms involved in sound wave absorption depend on the formulation used to prepare the foams. Additionally higher POL contents improved the thermal stability of PUFs as well as their mechanical properties. From this work the suitability of CG and/or POL derived PUFs as sound absorbing materials has been proven.     

Hydrophobicity Enhances the Formation of Protein-Stabilized Foams

Screening proteins for their potential use in foam applications is very laborious and time consuming. It would be beneficial if the foam properties could be predicted based on their molecular properties, but this is currently not possible. For protein-stabilized emulsions, a model was recently introduced to predict the emulsion properties from the protein molecular properties. Since the fundamental mechanisms for foam and emulsion formation are very similar, it is of interest to determine whether the link to molecular properties defined in that model is also applicable to foams. This study aims to link the exposed hydrophobicity with the foam ability and foam stability, using lysozyme variants with altered hydrophobicity, obtained from controlled heat treatment (77 °C for 0–120 min). To establish this link, the molecular characteristics, interfacial properties, and foam ability and stability (at different concentrations) were analysed. The increasing hydrophobicity resulted in an increased adsorption rate constant, and for concentrations in the protein-poor regime, the increasing hydrophobicity enhanced foam ability (i.e., interfacial area created). At higher relative exposed hydrophobicity (i.e., ~2–5 times higher than native lysozyme), the adsorption rate constant and foam ability became independent of hydrophobicity. The foam stability (i.e., foam collapse) was affected by the initial foam structure. In the protein-rich regime—with nearly identical foam structure—the hydrophobicity did not affect the foam stability. The link between exposed hydrophobicity and foam ability confirms the similarity between protein-stabilized foams and emulsions, and thereby indicates that the model proposed for emulsions can be used to predict foam properties in the future.     

Effect of nanoparticle network formation on electromagnetic properties and cell morphology of microcellular polymer nanocomposite foams

Adding high loadings of nanoparticles can remarkably alter the functionality of polymer nanocomposite foams. Therefore, this dramatic change was studied at the percolation threshold as a point to predict the properties of foamed nanocomposites using the viscoelastic characteristics of un-foamed ones. In this research, the effect of incorporating 10–40 wt% of ZnO nanoparticles on rheological properties of PS/ZnO samples was investigated. Then, these samples were foamed at processing temperatures of 80 and 120 °C to study morphology and electromagnetic properties. First, the rheological study showed that the storage modulus of nanocomposites increased significantly above 20 wt% of nanoparticles. A connected network of nanoparticles altered the microstructure of nanocomposite at this rheological percolation. The morphological results show a higher cell density for foamed samples above the rheological percolation. From electromagnetic properties, the effect of ZnO connected network is obvious on the absorption enhancement for 30 and 40 wt% and only for 40 wt% of ZnO at 80 and 120 °C, respectively. Therefore, the viscoelastic properties of samples are still dominant at the lower temperature, but the foam structure became more important at the higher temperatures. This shows that the role of the filler network faded at the higher temperature and electromagnetic properties were changed with the foam structure. The microstructure expansion results in the decrease of filler amount at a fixed volume of foams, so more filler fraction is required to form a connected network of nanoparticles.     

Responsive Aqueous Foams

Remarkable properties have emerged recently for aqueous foams, including ultrastability and responsiveness. Responsive aqueous foams refer to foams for which the stability can be switched between stable and unstable states with a change in environment or with external stimuli. Responsive foams have been obtained from various foam stabilizers, such as surfactants, proteins, polymers, and particles, and with various stimuli. Different strategies have been developed to design this type of soft material. We briefly review the two main approaches used to obtain responsive foams. The first approach is based on the responsiveness of the interfacial layer surrounding the gas bubbles, which leads to responsive foams. The second approach is based on modifications that occur in the aqueous phase inside the foam liquid channels to tune the foam stability. We will highlight the most sophisticated approaches, which use light, temperature, and magnetic fields and lead to switchable foam stability.     

Effects of starch types on the properties of baked starch foams

In order to determine how the physicochemical properties of starch foams depend on the type of the starch used in baking process, starch foams were prepared using native starch and selected starch derivatives. The morphology, the density, the water adsorption capacity, the impact strength, and the thermal properties were determined for foams made from native starch, pregelatinized starch, hydroxypropylated starch with different degrees of substitution (DS = 0.015–0.025 and DS = 0.1), low distarch phosphate, medium distarch phosphate, and two cationic starch types (DS = 0.027–0.029 and DS = 0.029–0.033). The modified starch foams exhibited a more expanded structure with thinner cell walls than the foam made from native starch. The density of the native starch was 0.21 g cm^?3 , while the density of the modified starch foams was lower, in the range of 0.14–0.17 g cm^?3 except for the starch foam made from medium distarch phosphate. The thermal and physicochemical properties of the foams made from the other starch derivatives were dependent on the functional groups and the degree of cross-linking. The foam made from medium distarch phosphate had a significantly higher density and impact strength that was accompanied by a somewhat lower water adsorptivity.     

New Generation of MOF-Monoliths Based on Metal Foams

Herein, it has been developed a method to prepare metallic foams starting from Zamak5 (ZnAlCu alloy) with different pore sizes. The Zamak5 metallic foam is designed to serve as a support and metallic precursor of ZIF-8. In this way, composite materials MOF-metal can be prepared, these composites have a large number of application in energy exchange processe such as: adsorption or chemical reactions. Additionally, this method of sythesizing MOFs is environmentally friendly thanks to absence of solvents. Hanerssing the low melting point of the linker, the linker is infiltrated into the foam where the foam and the linker react to form the ZIF-8. In this way we have managed to transform part of the foam into ZIF-8 crystals that remain adhered to the foam. The foams have been characterized and modeled studying the mechanical and electrical properties, finding that both can be predected by various models. Among these, Ashby and Mortensen models for mechanical properties and Ashby and Percolation model for electrical properties stand.