Uniaxial tensile tests and dynamic mechanical analysis of satin weave reinforced epoxy shape memory polymer composite

The utilization of epoxy shape memory polymer composite (SMPCs) as engineering materials for deployable structures has attracted considerable attention in recent decades due to high strength and satisfactory stiffness in comparison with shape memory polymers (SMPs). Knowledge of static and dynamic mechanical properties is essential for analyzing structural behavior and recovery properties, especially for new epoxy SMPCs. In this paper, a new weave reinforced epoxy shape memory polymer composite was prepared with satin weave technique and resin transfer molding technique. Uniaxial tensile tests and dynamic mechanical analysis were carried out to obtain basic mechanical properties and glass transition temperatures, respectively.The tensile strength and breaking elongation of warp specimens were comparable with those of weft specimens. The increment of elastic modulus and hysteresis loop areas became smaller with loading cycles, meaning that cyclic tests could obtain approximate stable mechanical properties. For dynamic mechanical properties, glass transition temperature (T_g) obtained from storage modulus curves was lower than that determined from tan delta curves and T_gs in the warp and weft directions were similar (29.4 °C vs 29.7 °C). Moreover, the storage modulus in response to T_g was two orders of magnitude less than that with respect to low temperature, which demonstrated the easy processibility of epoxy SMPCs near glass transition temperature. In general, this study could provide useful observations and basic mechanical properties of new epoxy SMPCs.     

Shape memory effect and recovery stress property of carbon nanotube/waterborne epoxy nanocomposites investigated via TMA

Shape memory polymers (SMPs) have received great attention and scientific interest in widespread technological development during last few decades. Besides the development of novel SMPs, various techniques have been practiced for characterization of shape memory effect (SME) of SMPs. In this study, the shape memory effect and recovery stress property of the carbon nanotube (CNT)/waterborne epoxy (WEP) nanocomposites below and above the glass transition temperature (T_g) of the nanocomposites and under isostrain and isostress were systematically investigated via thermal mechanical analysis (TMA), respectively. The experimental results showed that the nanocomposites exhibit excellent shape memory effect. The shape memory fixity and recovery ratios were approximately 100% even below glass transition temperature (T_g). A remarkable point is that the strain of the nanocomposites suddenly increased with the temperature decreasing in a certain period of the heating-cooling cycles under isostress condition and the strain increment increased with temperature in general. Especially at low temperature, the recovery stress was very sensitive to temperature under isostrain condition of ±0.25 °C temperature with differential of 25.5 °C developed pressure difference of 0.20 MPa. Moreover, TMA is a practical method for quantifying the SME and recovery stress properties of SMPs and their composites.     

Shape‐memory effect in hyperbranched poly(ethyleneimine)‐modified epoxy thermosets

A series of shape‐memory epoxy thermosets were synthesized by crosslinking diglycidyl ether of bisphenol A with mixtures of commercially available hyperbranched poly(ethyleneimine) and polyetheramine. Thermal, mechanical and shape‐memory properties were studied and the effect on them of the content and structure of the hyperbranched polymer was discussed. Measurements showed that the glass transition temperature can be tailored from 60 °C to 117 °C depending on the hyperbranched polymer content, and all formulations showed an appropriate glassy/rubbery storage modulus ratio. Shape‐memory programming was carried out at TgE′ given the excellent mechanical properties of the materials, with maximum stress and failure strain up to 15 MPa and 60%, respectively. The resulting shape‐memory behavior was excellent, with maximum shape recovery and shape fixity of 98% as well as a fast shape‐recovery rate of 22%/min. The results show that hyperbranched poly(ethyleneimine) as a crosslinking agent can be used to enhance mechanical and shape‐memory properties with different effects depending on the crosslinking density. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 924–933     

A Soft Shape Memory Reversible Dry Adhesive

Transfer printing is a critical procedure for manufacturing stretchable electronics.During such a procedure,stamps are utilized to transfer micro devices from silicon wafers to stretchable polymeric substrates.In addition to conventional silicone rubber stamps,epoxy resin based shape memory stamps have been developed and the transfer yield is thus significantly promoted.However,elastic modulus of the epoxy stamps is too high at both glassy and rubbery states,which may break the brittle micro devices during the adhesion process under mechanical pressure.In this work,we synthesized a copolymer of butyl acrylate (BA) and polycaprolactone diacrylate (PCLDA) as a soft reversible dry adhesive enabling a shape memory capability based on crystalline transition of polycaprolactone (PCL) segments.For the sample containing 40 wt％ BA and 60 wt％ PCLDA,Young's modulus was 8.3 and 0.9 MPa respectively below and above the thermal transition temperature,which was much lower than that of the epoxy adhesive.On the other hand,the soft material still provided nearly ideal shape memory fixity and recovery ratios.Subsequently,shape memory surface with cone-shaped microstructure was prepared,which enabled a heating induced strong-to-weak adhesion transition when the microstructure recovered from a pressed temporary morphology to the permanent cone-shaped morphology.Such a soft reversible dry adhesive may contribute to large-scale and automated transfer printing processing.     

Carbon nanotube–polyurethane shape memory nanocomposites with low trigger temperature

Ester-based polyurethane (PU) with low glass transition temperature was used to develop shape memory nanocomposites with low trigger temperature. Pristine carbon nanotubes (CNTs) and oxidized CNTs (ox-CNTs) were introduced by melt mixing to improve the mechanical and shape memory properties of the PU matrix. The dispersion of CNTs on the mechanical properties and shape memory behaviors of the nanocomposites were also investigated. The results show that better dispersion of ox-CNTs contributes to more stiffness effect below glass transition temperature (T_g) while lower storage modulus (E′) above T_g. The nanocomposites exhibit high shape fixity and recovery ratio above 98%. The ox-CNT/PU nanocomposite shows higher shape recovery ratio for the first cycle, faster recovery due to better dispersion of CNTs and have potential applications for controlling tags or proof marks in the area of frozen food. The trigger temperature can be tailored by controlling the T_g of the PU matrix or the content of the nanofillers.     

Stability and deterioration of a shape memory polymer fabric composite under thermomechanical stress

Fibres and fabrics are often used to reinforce shape memory polymers (SMPs) to improve their mechanical strength and properties, and such composites have been widely used in engineering. However incorporation of fibres and fabrics in SMPs is often accompanied with the deterioration of thermomechanical properties and shape memory effect. The thermomechanical properties and deterioration mechanisms of a shape memory polymer composite (SMPC) under repeated mechanical stress were investigated. Up to 100% extension, the SMPCs showed good shape memory effect with excellent shape recovery ratio, recovery stress and mechanical properties; while beyond that the recovery ratio and recovery stress of the composites deteriorated rapidly due to the significant delamination and debonding of fibres and fabrics from the SMP resin and accumulation of broken fibres.     

Effects of sensitizer length on radiation crosslinked shape–memory polymers

Shape–memory polymers (SMPs) are smart materials that can be designed to retain a metastable state and upon activation, recover a preprogrammed shape. In this study, poly(methyl acrylate) (PMA) is blended with poly(ethylene glycol) diacrylate (PEGDA) of various molecular weights in various concentrations and subsequently exposed to ionizing radiation. PEGDA sensitizes the radiation crosslinking of PMA, lowering the minimum absorbed dose for gelation and increasing the rubbery modulus, after crosslinking. Minimum dose for gelation, as determined by the Charlesby–Pinner equation, decreases from 25.57 kGy for unblended PMA to 2.06 kGy for PMA blended with 10.00 mole% PEGDA. Moreover, increase in the blend concentration of PEGDA increases the crosslinking density of the resulting networks. Sensitizer length, namely M_n of PEGDA, also affects crosslinking and final mechanical properties. Increase in the length of the PEGDA molecule at a constant molar ratio increases the efficacy of the molecule as a radiation sensitizer as determined by the increase in gel fraction and rubbery modulus across doses. However, at a constant weight ratio of PEGDA to PMA, shorter PEGDA chains sensitize more crosslinking because they have more reactive ends per weight fraction. Sensitized samples of PMA with PEGDA were tested for shape–memory properties and showed shape fixity of greater than 99%. Samples had a glass transition temperature near 28 °C and recovered between 97% and 99% of the induced strain when strained to 50%.     

Organic‐montmorillonite modified shape memory epoxy composite

A series of organic‐montmorillonite (OMMT) modified shape memory epoxy (SMEP) composites were prepared for the purpose of application on space deployable structures. Tensile test, dynamic mechanical analysis (DMA), X‐ray diffraction (XRD), scanning electron microscope (SEM), and fold‐deploy shape memory test methods were used to characterize the mechanical, structure, and shape memory properties of these materials. The results showed addition of OMMT could improve the composites' toughness, tensile strength, transition temperature, and shape recovery speed, while shape recovery ratio was unaffected. Composite with 3wt%. OMMT had the optimum combination property. It could fully recover its original shape in about 2 min at 185°C under the maximum bending angle of 180°. Its elongation at break and tensile strength were increased by 835 and 17.4%, respectively, compared to that of neat SMEP. The transition temperature also slightly increased. Copyright © 2010 John Wiley & Sons, Ltd.     

Recovery stress and work output in hyperbranched poly(ethyleneimine)‐modified shape‐memory epoxy polymers

In this study a series of hyperbranched modified shape‐memory polymers were subjected to constrained shape recoveries in order to determine their potential use as thermomechanical actuators. Materials were synthesized from a diglycidyl ether of bisphenol A as base epoxy and a polyetheramine and a commercial hyperbranched poly(ethyleneimine) as crosslinker agents. Hyperbranched polymers within the structure of the shape‐memory epoxy polymers led to a more heterogeneous network that can substantially modify mechanical properties. Thermomechanical and mechanical properties were analyzed and discussed in terms of the content of hyperbranched polymer. Shape‐memory effect was analyzed under fully and partially constrained conditions. When shape recovery was carried out with fixed strain a recovery stress was obtained whereas when it was carried out with a constraining stress the material performs mechanical work. Tensile tests at Tg^E′ showed excellent values of stress and strain at break (up to 15 MPa and almost 60%, respectively). Constrained recovery performances revealed rapid recovery stress generation and unusually high recovery stresses (up to 7 MPa) and extremely high work densities (up to 750 kJ/m³). The network structure of shape‐memory polymers was found to be a key factor for actuator‐like applications. Results confirm that hyperbranched modified‐epoxy shape memory polymers are good candidates for actuator‐like shape‐memory applications. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1002–1013     

A furan-derived epoxy thermoset with inherent anti-flammability,degradability, and raw material recycling

The production of multifunctional thermosets with flammability, degradability and raw material recycling from epoxy thermosets made from renewable resources is one of the hottest topics in the context of sustainable development. In this work, we fabricated a fully bio-based epoxy thermoset by curing an as-synthesized furan-derived epoxy monomer (HMF-DDDS-EP) with a furan-based hardener (DFA). Owing to its unique structure containing a Schiff base and disulfide bonds, the cured HMF-DDDS-EP/DFA thermoset integrates a high glass transition temperature, high tensile strength, inherent anti-flammability, degradability, and recyclability. Specifically, a glass transition temperature as high as 171 °C, tensile strength of 62.9 MPa, a storage modulus of 2,356 MPa and outstanding anti-flammability (UL-94 V-0 rating and high LOI of 36.0%) were observed for this fully bio-based epoxy thermoset. Additionally, it was capable of degrading under mildly acidic conditions because of the cleavage of the Schiff base into the original aldehyde monomer. This fully bio-based epoxy thermoset can be considered a representative for fostering the synthesis of advanced thermosetting materials derived from renewable resources.     

A Triple Crosslinking Design toward Epoxy Vitrimers and Carbon Fiber Composites of High Performance and Multi-shape Memory

It remains a challenge to use a simple approach to fabricate a multi-shape memory material with high mechanical performances. Here,we report a triple crosslinking design to construct a multi-shape memory epoxy vitrimer(MSMEV), which exhibits high mechanical properties,multi-shape memory property and malleability. The triple crosslinking network is formed by reacting diglycidyl ether of bisphenol F(DGEBF) with4-aminophenyl disulfide, γ-aminopropyltriethoxysilane(APTS) and poly(propylene glycol) bis(2-aminopropyl ether)(D2000). The triple crosslinking manifests triple functions: the disulfide bonds and the silyl ether linkages enable malleability of the epoxy network; the silyl ether linkages impart the network with high heterogeneity and broaden the glass transition region, leading to multi-shape memory property; a small amount of D2000 increases the modulus difference between the glassy and rubbery states, thereby improving the shape fixity ratio. Meanwhile,the high crosslinking density and rigid structure provide the MSMEV with high tensile strength and Young's modulus. Moreover, integrating carbon fibers and MSMEV results in shape memory composites. The superior mechanical properties of the composites and the recyclability of carbon fiber derived from the dissolvability of MSMEV make the composites hold great promise as structural materials in varied applications.     

Dynamic mechanical analysis of ethylene tetrafluoroethylene (ETFE) foils in use for transparent membrane buildings

Glass transition temperature and tan delta (the ratio of loss modulus to storage modulus) are indispensable parameters for determining appropriate application range of ETFE foils. In this study, ETFE foils in terms of specimen number, material direction and thickness were investigated with dynamic mechanical analysis (DMA) over a temperature range of -70-100 °C at frequencies of 0.1, 1, and 10 Hz. Glass transition temperatures were obtained with storage modulus, loss modulus and tan delta curves. It is found that frequency effect on glass transition temperature was proportional and that frequency effect was more significant than material direction effect. Moreover, a comparison study showed that elastic modulus determined with quasi-static experiments was greater than storage modulus calculated with dynamic mechanical experiments. To propose suitable glass transition temperature ranges for engineering application, an approach to determine confidence interval based on statistical analysis was employed. The resulting intervals with confidence coefficient of 95% were 31.2–32.7 °C, 60.5–66.4 °C and 79.6–83.3 °C for storage modulus, loss modulus and tan delta, respectively. In general, this study could provide useful observations and values for evaluating dynamic mechanical properties of ETFE foils.     

Two-way shape memory behavior of styrene-based bilayer shape memory polymer plate

In this work, a bilayer shape memory polymer (SMP) composite plate with two-way shape memory behavior is simulated, in which two types of styrene-based SMPs with well-separated glass transition temperatures are assembled in parallel. The finite element (FE) software ABAQUS is selected to exhibit the two-way shape memory effect during the shape recovery step and the Generalized Maxwell Model with the WLF equation is applied to characterize the temperature-dependent properties of the SMP bilayer plates. The effect factors of axial predeformation, thermal expansion coefficient and plate thickness are all considered for the two-way shape memory behavior of the styrene-based bilayer SMP plate. After that, a smart gripper composed of four SMP composite plates is proposed to realize grabbing and releasing functions for one-step and staged heating recovery. The FE results provide some necessary theoretical guidelines for future soft smart structural designs and optimization.     

PCL-based Shape Memory Polymers with Variable PDMS Soft Segment Lengths

Thermoresponsive shape memory polymers (SMPs) are stimuli-responsive materials that return to their permanent shape from a temporary shape in response to heating. The design of new SMPs which obtain a broader range of properties including mechanical behavior is critical to realize their potential in biomedical as well as industrial and aerospace applications. To tailor the properties of SMPs, "AB networks" comprised of two distinct polymer components have been investigated but are overwhelmingly limited to those in which both components are organic. In this present work, we prepared inorganic-organic SMPs comprised of inorganic polydimethyl-siloxane (PDMS) segments of varying lengths and organic poly(ε-caprolactone) (PCL) segments. PDMS has a particularly low T(g) (-125 °C) which makes it a particularly effective soft segment to tailor the mechanical properties of PCL-based SMPs. The SMPs were prepared via the rapid photocure of solutions of diacrylated PCL(40)-block-PDMS(m)-block-PCL(40) macromers (m = 20, 37, 66 and 130). The resulting inorganic-organic SMP networks exhibited excellent shape fixity and recovery. By changing the PDMS segment length, the thermal, mechanical, and surface properties were systematically altered.     

Shape memory polymers based on cyanate ester-epoxy-poly (tetramethyleneoxide) co-reacted system

Thermoset polymers showing shape memory properties were synthesized by reacting bisphenol A dicyanate (BADC) with diglycidyl ether of bisphenol A (DGEBA) and phenol telechelic poly(tetramethyleneoxide) (PTOH). The cure characteristics of the blend were evaluated by DSC, FTIR and rheometry. Blends with varying proportion of DGEBA/PTOH/BADC were studied for their flexural, dynamic mechanical and thermal properties. The flexural strength and thermal stability increased with increase in cyanate ester concentration, while these properties decreased with increase of PTOH concentration for a given composition. The storage modulus showed a similar trend. The transition temperature (T_trans) of the system increased with increase in cyanate ester content. The polymers showed good shape memory properties wherein the shape recovery increased with increase in PTOH content with a concomitant decrease in the shape recovery time. While the shape recovery increased proportional to the modulus ratio (E_g/E_r), the recovery time showed an inverse relationship with it. The transition temperature could be tuned by the reactant composition and the speed of shape recovery increased with increase in actuation temperature. These epoxy-cyanate ester systems possesses good thermal, mechanical and shape memory characteristics for potential use in smart actuator development.     

Fabrication and vibration characterization of electrically triggered shape memory polymer beams

Shape memory polymers (SMP) exhibit temperature, frequency and strain rate dependent properties which may be manipulated by various types of external stimuli to achieve desirable response characteristics. In recent years, the emphasis has been on designing SMPs which do not require external stimuli (such as a heat source) and have a rapid response time with large homogenous and reversible deformation characteristics. In this research, the fabrication process and dynamic vibration testing of an electrically activated SMP are presented. It is shown that conductive SMP beams can be fabricated to achieve tunable stiffness and damping with a reasonable thermal gradient generated by electrical triggering. This can allow the tuning of a range of frequency bandwidth and damping properties of SMPs for vibration control applications. The experimentation yielded modal properties (natural frequencies and damping) of the SMP beams. These parameters were validated against values obtained from the estimated performance of these beams based on the complex modulus parameters obtained using dynamic mechanical analysis (DMA). For a modest 20 °C temperature range in an epoxy based SMP, a resulting shift of approximately 7% in the natural frequency and 100% change in the damping ratio of a rectangular beam was successfully attained. These results recommend SMPs as being tunable materials that can enhance vibrational performance and expand the operational envelope of structures.     

新型光、 热双响应形状记忆聚合物的制备与性能

通过多巴胺表面原位聚合反应修饰玻璃微珠, 利用X光电子能谱仪(XPS)和傅里叶变换红外光谱仪 (FTIR)对修饰前后玻璃微珠表面的化学组成进行了表征, 用热失重分析仪(TGA)对其热稳定性进行了测试, 并利用透射电子显微镜(TEM)和扫描电子显微镜(SEM)对其形貌进行了观察; 研究了改性玻璃微珠对形状记忆共混物聚己内酯和聚氨酯(PCL/TPU)的热性能、 力学性能和形状记忆性能的影响. 结果表明, 成功制备了表面包覆聚多巴胺的玻璃微珠(PHGM), 改性玻璃微珠的加入不仅增强了复合材料的力学性能(当改性玻璃微珠含量为3%时, 材料的拉伸强度提高到53.3 MPa, 杨氏模量提高到178.4 MPa), 还赋予了复合材料优异的光热效应. 所制备的形状记忆复合材料在808 nm近红外光的照射下, 可以在短时间内(7 s)升高到材料的开关温度并回复到初始形状.     

Triple shape memory effect of foamed natural Eucommia ulmoides gum/high‐density polyethylene composites

This paper proposes a new technique for the preparation of foamed Eucommia ulmoides gum (EUG)/high‐density polyethylene (HDPE) shape memory composites and establishes the relationship between structures and properties in foamed shape memory composites. Eucommia ulmoides gum/HDPE shape memory composites are designed to memorize 2 temporary shapes by exploiting the different melting points of the 2 phases; the triple shape memory effect in the composites is investigated via mechanical measurements, thermal analysis, and shape memory behavior analysis. The results show that HDPE phase enables the composites to effectively memorize the first temporary shape and EUG phase contributes the second temporary shape. When the ratios of EUG and HDPE were 80/20 and 70/ 30, the composite exhibited satisfactory shape memory behavior with favorable shape fixity ratio and shape recovery ratio, in addition to excellent mechanical properties (tensile strength of 15 MPa, tear strength above 51 KN/m, and foam porosity of about 11%).     

Thermo‐responsive shape memory behavior of poly(styrene‐b‐isoprene‐b‐styrene)/ethylene‐1‐octene copolymer thermoplastic elastomer blends

Thermally‐triggered shape memory polymers (SMPs) are smart materials, which are capable of changing their shapes when they are exposed a heat stimulant. Blending semi‐crystalline and elastomeric polymers is an easy and low‐cost way to obtain thermo‐responsive SMPs. In this work, novel poly(ethylene‐co‐1‐octene) (PEO) and poly(styrene‐b‐isoprene‐b‐styrene) (SIS) thermoplastic elastomer blends were prepared via melt blending method. The morphological, mechanical, rheological properties and shape memory behaviours of the blends were investigated in detail. In morphological analysis, co‐continuous morphology was found for 50 wt% PEO/50 wt% SIS and 60 wt% PEO/40 wt% SIS (60PEO/40SIS) blends. The shape memory analysis performing by dynamic mechanical analyzer showed that the 60PEO/40SIS blend also exhibited the optimum shape memory performance with 95.74% shape fixing and 98.98% shape recovery. Qualitatively shape memory analysis in hot‐water pointed out that the amount of semi‐crystalline PEO promotes shape fixing ability of the blends whereas SIS content enhances shape recovery capability. Although the SIS and PEO are immiscible polymers, the blends of them were exhibited good elastomeric properties with regard to tensile strength, toughness, and elongation at break.     

Electroactive shape memory cyanate/polybutadiene epoxy composites filled with carbon black

Electroactive shape memory composites were synthesized using polybutadiene epoxy(PBEP) and bisphenol A type cyanate ester(BACE) filled with different contents of carbon black(CB). Dynamic mechanical analysis(DMA), scanning electron microscopy(SEM), electrical performance and electroactive shape memory behavior were systematically investigated. It is found that the volume resistivity decreased due to excellent electrical conductivity of CB, in turn resulting in good electroactive shape memory properties. The content of CB and applied voltage had significant influence on electroactive shape memory effect of developed BACE/PBEP/CB composites. Shape recovery can be observed within a few seconds with the CB content of 5 wt% and voltage of 60 V. Shape recovery time decreased with increasing content of CB and voltage. The infrared thermometer revealed that the temperature rises above the glass transition temperature faster with the increase of voltage and the decrease of resistance.