Mechanical properties and morphological structures of short glass fiber reinforced PP/EPDM composite

The mechanical properties and crystal morphological structures of short glass fiber (SGF) reinforced dynamically photo-irradiated polypropylene (PP)/ethylene-propylene-diene terpolymer (EPDM) composites were studied by mechanical tests, wide-angle X-ray diffraction (WAXD), optical microscopy, scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and thermogravimetric analyzer (TGA). The mechanical properties of PP/EPDM composites, especially the tensile strength were greatly strengthened by dynamically photo-irradiation and the incorporation of SGF. The results from the WAXD, SEM, DSC, and TGA measurements reveal: (i) the formation of β-type crystal of PP in the PP/EPDM/SGF composite; (ii) the fiber length in dynamically photo-irradiated PP/EPDM/SGF composites are general longer than that in corresponding unirradiated samples. The size of EPDM phase in the photo-irradiated composites reduces obviously whereas the droplet number increases; (iii) photo-irradiation improves the interface adhesion between SGF and polymer matrix; (iv) the melting and crystallization temperatures of the photo-irradiated composites are not affected greatly by increasing the SGF content; (v) the thermal analysis results show that the incorporation of SGF into PP/EPDM plays an important role for increasing its thermal stability.     

Recycled PP/EPDM/talc reinforced with bamboo fiber: Assessment of fiber and compatibilizer content on properties using factorial design

Thermoplastic composites reinforced with natural fibers have attracted the attention of many researchers, not only for environmental concerns, but also for economic reasons, recyclability, ease of processing, etc. One promising application is in the automotive industry due to their low cost and weight. This industry is increasingly pressured to produce vehicles that consume less fuel and are less polluting. Therefore, plastics reinforced with fibers are required to produce lighter parts to replace the much more abrasive glass fiber and mineral filled composites. One of the most widely used polymers in the automotive sector for manufacturing interior and exterior vehicle components is talc filled EPDM (ethylene-propylene-diene monomer) toughened polypropylene (PP). In this context, the aim of this study was to assess mechanical and thermal properties of bamboo fiber reinforced recycled talc filled PP/EPDM composites compatibilized with maleic anhydride grafted polypropylene (PP-g-MAH). Composites were prepared, according to a 2² factorial design with center point, in a Haake twin screw extruder with subsequent injection molding. Injected specimens were subjected to tensile, flexural, impact and fatigue testing. Morphological analyses were performed by scanning electron microscopy (SEM), and thermal analyses by thermogravimetry (TGA) and differential scanning calorimetry (DSC). Addition of bamboo fiber significantly increased tensile and bending strength, modulus and fatigue life, and decreased elongation at break and impact strength. On the other hand, addition of the compatibilizer had a positive effect only on tensile and flexural strength, and fatigue life whereas the effect was negative on elongation at break and impact strength. The addition of fiber and compatibilizer did not appreciably affect the matrix melting temperature, but slightly increased crystallization temperature and in some cases the degree of crystallinity.     

Rheological,morphological and mechanical properties of flax fiber polypropylene composites: influence of compatibilizers

In this work, the rheological, mechanical and morphological properties of flax fiber polypropylene composites were investigated. The effect of incorporating a polypropylene grafted acrylic acid or a polypropylene grafted maleic anhydride on these properties has been studied as well. According to scanning electron microscopic observations and tensile tests, the addition of a compatibilizer improved the interfacial adhesion between the flax fibers and the polymer matrix. The tensile modulus of composite containing 30 wt% flax fibers was improved by 200 % and the tensile strength improved by 60 % in comparison with the neat PP. Plasticizing effect of the compatibilizers as a result of their lower melt flow index was also shown to decrease the rheological properties of the composites, even though the effect was not pronounced on the mechanical properties.     

Short Twaron aramid fiber reinforced thermoplastic polyurethane

Mechanical, dynamic mechanical, and rheological behaviors of a short p‐aramid fiber reinforced thermoplastic polyurethane (TPU) have been studied in the range of 0–30 wt% of fibers. The tensile strength of the composite is improved slightly at higher fiber content with a minimum at around 10 wt% of fibers. The addition of fibers markedly reduces elongation at break and entails a steady increase in the elastic modulus, but decreases the wear resistance of the matrix. Storage modulus (E′) is increased and the shapes of loss tangent (tan δ) peaks point to a possible fiber–matrix interaction. Rheological studies show a power law behavior for all composites and increased viscosity with fiber loading. Study of the tensile and cryogenic fracture surfaces by scanning electron microscopy (SEM) indicates good correlation between the modes of failure and strength of the composites. The micrographs reveal good interfacial adhesion and extensive peeling and fibrillation of the fibers in the compounded and fractured composites. Theoretical models have been used to fit the experimental modulus data. Copyright © 2008 John Wiley & Sons, Ltd.     

A study of PP/PET composites: Factorial design,mechanical and thermal properties

Due to the economic importance of polypropylene (PP) and polyethylene terephthalate (PET), and the large amount of composites made with PP matrix and recycled PET as reinforcing material; an investigation was performed regarding the mechanical and thermal behavior of PP composites containing recycled polyethylene terephthalate fibers (rPET). Interfacial adhesion between the two materials was achieved by adding a compatibilizer, maleic anhydride grafted polypropylene, PP-g-MA. Mechanical behavior was assessed by tensile, flexural, impact and fatigue tests, and thermal behavior by HDT (Heat Deflection Temperature). Fractured surfaces and fiber were investigated by scanning electron microscopy. Multiple regression statistical analysis was performed to interpret interaction effects of the variables. Tensile strength, tensile modulus, flexural strength, flexural modulus and HDT increased after rPET fiber incorporation while strain at break, impact strength and fatigue life decreased. Addition of compatibilizer increased tensile strength, flexural strength and flexural modulus, fatigue life and HDT while tensile modulus, strain at break and impact strength decreased. However, at low fiber content, the impact strength increased, probably due to nucleation effects on PP.     

Effect of Ionizing Radiation on the Characteristics of EPDM/UHMW-PE Composites

Ultra high molecular weight polyethylene (UHMW-PE) fibers were used in a chopped form and at different concentrations as a reinforcing material in ethylene–propylene–diene terpolymers (EPDM). The effect of radiation dose and fiber concentration on the mechanical properties of the vulcanized rubber composites obtained was measured. It was found that γ-irradiation improves the interfacial adhesion between UHMW-PE fiber (Spectra 1000) and EPDM matrix which was detected by scanning electron microscopy (SEM). In addition, the Young modulus of the composites increases as the irradiation dose increases. Increasing the concentration of the fibers up to 40 phr leads to an enhancement in mechanical properties and swelling resistance of obtained composites, especially in the absence of carbon black. The absolute value of the modulus increased by a factor of at least two with the addition of carbon black. Moreover the tear strength of reinforced and filled EPDM was improved with respect to reinforced rubber. © 1997 John Wiley & Sons, Ltd.     

Effect of fiber length and loading on the properties of Schumannianthus dichotomus (murta) fiber–reinforced epoxy composites

The present work was aimed at preparing composite materials using epoxy matrix and murta fibers of varying lengths and weight percentages. The composites were analyzed on the basis of density, thermal gravimetric analysis, infrared spectroscopy, scanning electron microscopy, tensile strength, flexural strength, Izod impact strength, and Rockwell hardness studies. Twenty-five weight percent of randomly oriented fibers of 25 mm length rendered the best mechanical properties to the composite. The tensile strength of the composite was analyzed using the Hirsch model. The characterization of the composite reveals that murta fiber is a good candidate for polymer reinforcement.     

Mechanical properties of rigid polyurethane composites reinforced with surface treated ultrahigh molecular weight polyethylene fibers

The mechanical properties of ultrahigh molecular weight polyethylene (UHMWPE) fibers reinforced rigid polyurethane (PU) composites were studied, and the effects of the fiber surface treatment and the mass fraction were discussed. Chromic acid was used to treat the UHMWPE fibers, and polyurethane composites were prepared with 0.1 to 0.6 wt% as‐received and treated UHMWPE fibers. Attenuated total reflection Fourier transform infrared demonstrated that oxygen‐containing functional groups were efficiently grafted to the fiber surface. The mechanical performance tests of the UHMWPE fibers/PU composites were conducted, and the results revealed that the treated UHMWPE fibers/PU composites had better tensile, compression, and bending properties than as‐received UHMWPE fibers/PU composites. Thermal gravimetric analyzer showed that the thermal stability of the treated fiber composites were improved. The interface bonding of PU composites were investigated by scanning electron microscopy and dynamic mechanical analysis, and the results indicated that the surface modification of UHMWPE fiber could improve the interaction between fiber and PU, which played a positive role in mechanical properties of composites.     

Improved hygrothermal durability of flax/polypropylene composites after chemical treatments through a hybrid approach

There are growing research interests in flax fibers due to their renewable ‘green’ origin and high strength. However, these natural fibers easily absorb moisture and have poor adhesion with polymer matrix leading to low interfacial strength for the composites. A hybrid chemical treatment technique combining alkali (sodium hydroxide) and silane treatments is adopted in the current study to modify flax fibers for improved performances of flax/polypropylene composites. Changes in chemical composition, microstructure, wettability, surface morphology, crystallinity and tensile properties of single flax fiber before and after chemical treatments were comprehensively characterized using techniques including SEM, FTIR, AFM, XRD, micro-fiber tester, etc. It was found that hemicellulose and lignin at the fiber surface were removed due to alkali treatment, which helped to reduce moisture absorption of the composites. Alkali-treated flax fibers were later subjected to silane treatment, which helped to improve the compatibility between flax fiber and polypropylene matrix. After alkali-silane hybrid chemical treatment, moisture absorption of the composites was further decreased. At the same time, the interfacial bonding strength between flax and polypropylene is significantly enhanced. All these results validate the great advantage of the hybrid chemical treatment approach for flax/polypropylene composites, which has the potential to promote the application of chemical treatment techniques in the plant fiber composite industry.

Graphic abstract

     

Ethylene propylene diene monomer rubber‐based heat shielding materials for solid rocket motor: Impact of Kevlar fiber reinforcement on the thermal and mechanical properties

This work scrutinizes the utilization of ethylene propylene diene monomer rubber matrix (EPDM) with an embodiment of aramid fiber for the heat shielding applications in solid rocket motor (SRM). Aramid fibers are aromatic poly‐paraphenylene terephthalamide, here deployed are Kevlar fibers (KF). However, the literature that encompasses the thermal and mechanical behavior with the fiber loading is reported nowhere else. The effect of fiber addition on the surface morphology and density was thoroughly studied, and it revealed that the EHSMs were of lower density to act as an efficient payload for the SRM. In this regard, the thermal conductivity, heat capacity, thermal diffusivity, fire behavior, and mechanical properties of the EPDM/KF‐based EHSMs were explored. The results revealed that the EHSMs are thermally insulating and thermally stable material with balanced mechanical properties that can engender the thermal and mechanical strains of the rocket motor. Furthermore, other analytical techniques such as scanning electron microscopy and energy dispersive X‐ray spectroscopy have been exploited to monitor the performance of the char residues of the EHSM to delineate its performance in the fire atmosphere.     

Crystallization and mechanical properties of basalt fiber-reinforced polypropylene composites with different elastomers

In this study, composites based on polypropylene (PP), basalt fiber (BF), polypropylene-graft-maleic anhydride (MAPP) and different elastomers were manufactured by extrusion compounding and injection molding. The main focus of this study was to comparatively investigate the effect of three kinds of elastomers (ethylene–propylene–diene monomer (EPDM), polyethylene–octene (POE) and ethylene–vinyl–acetate (EVA)) on non-isothermal crystallization and mechanical properties of the composites with various BF contents. The tensile test results showed that BF had a reinforcing effect on PP resin, and the addition of MAPP further improved the tensile properties by the enhancement of PP/BF interfacial bonding. Among the elastomers, EPDM was more effective in improving the tensile strength and tensile modulus, while POE significantly toughened the impact strength. Micrographs of scanning electron microscope on the impact fracture surfaces indicated a good dispersion by the addition of POE and EPDM, while some agglomerations were observed in the presence of EVA. The non-isothermal crystallization kinetics were investigated based on Avrami and Mo equations at six different cooling rates by using differential scanning calorimetry. Micrographic images of polarized optical microscopy showed that the spherulite size of PP reduced in the presence of EPDM and EVA.     

Comparative study on the effect of partial replacement of silica or calcium carbonate by bentonite on the properties of EPDM composites

The effects of the partial replacement of silica or calcium carbonate (CaCO₃) by bentonite (Bt) on the curing behaviour, tensile and dynamic mechanical properties and morphological characteristics of ethylene propylene diene monomer (EPDM) composites were studied. EPDM/silica/Bt and EPDM/CaCO₃/Bt composites containing five different EPDM/filler/Bt loadings (i.e., 100/30/0, 100/25/5, 100/15/15, 100/5/25 and 100/0/30 parts per hundred rubber (phr)) were prepared using a laboratory scale two-roll mill. Results show that the optimum cure (t₉₀) and scorch (t_S2) time decreased, while the cure rate index (CRI) increased for both composites with increasing Bt loading. The tensile properties of EPDM/CaCO₃/Bt composites increased with the replacement of CaCO₃ by Bt from 0 to 30 phr of Bt. For EPDM/silica/Bt composites, the maximum tensile strength and E_b were obtained at a Bt loading of 15 phr, with enhanced tensile modulus on further increase of Bt loading. The dynamic mechanical studies revealed a strong rubber-filler interaction with increasing Bt loading in both composites, which is manifested by the lowering of tan δ at the glass transition temperature (Tg) for EPDM/CaCO₃/Bt composites and tan δ at 40 °C for EPDM/silica/Bt composites. Scanning electron microscopy (SEM) micrographs proved that incorporation of 15 phr Bt improves the dispersion of silica and enhances the interaction between silica and the EPDM matrix.     

Banana fiber-reinforced biodegradable soy protein composites

Banana fiber, a waste product of banana cultivation, has been used to prepare banana fiber reinforced soy protein composites. Alkali modified banana fibers were characterized in terms of density, denier and crystallinity index. Fourier transformed infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and thermogravimetric analysis (TGA) were also performed on the fibers. Soy protein composites were prepared by incorporating different volume fractions of alkali-treated and untreated fibers into soy protein isolate (SPI) with different amounts of glycerol (25%–50%) as plasticizer. Composites thus prepared were characterized in terms of mechanical properties, SEM and water resistance. The results indicate that at 0.3 volume fraction, tensile strength and modulus of alkali treated fiber reinforced soy protein composites increased to 82% and 963%, respectively, compared to soy protein film without fibers. Water resistance of the composites increased significantly with the addition of glutaraldehyde which acts as cross-linking agent. Biodegradability of the composites has also been tested in the contaminated environment and the composites were found to be 100% biodegradable.     

表面复合纳米SiO_2和碳纳米管玻璃纤维增强尼龙6的结构与性能

利用静电相互作用在玻璃纤维(GF)表面分别复合纳米二氧化硅(SiO2)和多壁碳纳米管(MWNTs),制备了GF-SiO2、GF-MWNTs复合增强体,并通过转矩流变仪制备了尼龙6(PA6)/GF-SiO2和尼龙6(PA6)/GF-MWNTs复合材料.利用扫描电子显微镜(SEM),示差扫描量热仪(DSC),热机械分析仪(DMA)等手段研究了复合材料的微观结构、热学及力学性能.结果表明,静电复合的方法可以使纳米二氧化硅(nano-SiO2)、多壁碳纳米管(MWNTs)在GF表面达到均匀吸附,复合增强体能加快尼龙6的结晶速度,并使材料的玻璃化温度、动态模量、拉伸强度、结晶温度等明显提高,其中GF-MWNTs对复合材料性能的提高最明显,拉伸强度提升了21%,模量提高了28%.     

Interfacial effects on stress distribution in model composites

Raman mechanical spectroscopy was used to examine interfacial effects on the stress distribution in model polydiacetylene fiber/epoxy composites. Epoxy release agents were coated on fiber surfaces to modify the interfacial adhesion properties. The modified fiber surfaces were then characterized by scanning electron microscopy and x-ray photoelectron spectroscopy as well as optical microscopy. No difference in the maximum stress value or stress distribution was observed for the two types of fibers, coated or uncoated, used in composites. This suggests that adhesion properties at the composite interface do not affect tensile stress transfer efficiency nor, therefore, the composite tensile modulus along the fiber axis direction in uniaxial composites. Experimental data were also compared with theoretical calculations assuming perfect bonding between fiber and matrix, and idealized frictional force transfer mechanism at the fiber–matrix interface.     

Effect of dendrimer modified montmorillonite on structure and properties of EPDM nanocomposites

The purpose of this work was to study the effect of dendrimer modified clay minerals on the structure and properties of ethylene-propylene-diene monomer (EPDM) nanocomposites.Flame-retardant and dendrimer modified organic montmorillonite (FR-DOMt) was successfully prepared by Na⁺-montmorillonite, tetrahydroxymethyl phosphonium chloride (THPC), N, N-dihydroxyl-3-aminomethyl propionate, and boric acid. This dendritic type of organoclay (OC) was used in preparation of EPDM/FR-DOMt nanocomposites. The properties of these nanocomposites were studied. The dispersion status of the layered silicates in EPDM was revealed by X-ray diffractometer (XRD), scanning electron microscopy (SEM), and transmission electron microscopy (TEM). XRD and TEM results showed that FR-DOMt was exfoliated in the EPDM matrix when 10 phr of FR-DOMt was incorporated. The mechanical behavior, thermal stability, and flame retardance of the samples were examined. The experimental data demonstrated that the EPDM hybrids owned an improved tensile strength and elongation at break. In addition, the nanocomposites exhibited higher thermal stability and flame retardance than that of unfilled EPDM matrix.     

Preparation of starch-based biocomposites reinforced with mercerized lignocellulosic fibers: Evaluation of their thermal,morphological, mechanical,and biodegradable properties

In the present paper, starch-based biocomposites have been prepared by reinforcing corn starch matrix with mercerized Abelmoschus esculentus lignocellulosic fibers. The effect of fiber content on mechanical properties of composite was investigated and found that tensile strength, compressive strength, and flexural strength at optimum fiber content were 69.1%, 93.7% and 105.1% increased to that of cross-linked corn starch matrix, respectively. The corn starch matrix and its composites were characterized by Fourier transform infrared spectroscopy (FT-IR), Scanning electron microscopy (SEM), X-ray diffraction (XRD) and thermogravimetric (TGA) analysis. The fiber reinforced composites were found to be highly thermal stable as compared to natural corn starch and cross-linked corn starch matrix. Further, water uptake and biodegradation studies of matrix and composites have also been studied.     

Mechanical,low-velocity impact,and hydrothermal aging properties of flax/carbon hybrid composite plates

A hybrid of flax and carbon fibers was considered as an effective way to enhance the mechanical and hydrothermal resistance of flax-reinforced polymer composites. In this study, hybrid composites based on three layers of cross-ply flax fabrics, two layers of unidirectional carbon fabrics, and an epoxy resin were investigated in terms of the tensile, three-point bending, impact, and water absorption properties. The flax fabric reinforcement of the hybrid composites contributed to an improvement in the toughness, whereas the carbon fabric contributed to an improvement in their hydrothermal resistance and overall strength and stiffness. The hybrid composites with carbon fibers on the surface (CFFFC) exhibited brittle failure in the tensile test, whereas those with alternating layers (FCFCF) exhibited greater plastic deformation. In addition, the failure strain of the CFFFC samples showed a negative hybrid effect, whereas that of the FCFCF samples improved 63.5% compared with that of carbon-fiber-reinforced polymer composites. A positive hybrid effect on the impact performance of hybrid reinforced epoxy composites containing the unidirectional carbon fabric and cross-ply flax fabric was observed. At 40 °C and 80% relative humidity, the diffusion rate of water molecules in the FCFCF samples was 16 times that in the CFFFC samples.     

Mechanical properties, crystallization and melting behaviors of carbon fiber-reinforced PA6 composites

Polyamide-6 (PA6)/carbon fiber (CF) composites were prepared by melt-extrusion via continuous fiber fed during extruding. The mechanical, thermal properties, and crystallization behavior of PA6/CF composites were investigated. It was found that the tensile modulus and strength of the composites were increased with the addition of CF, while their elongations at break were decreased. Scanning electron microscopy observation on the fracture surfaces showed the fine dispersion of CF and strong interfacial adhesion between fibers and matrix. Dynamic mechanical analysis results showed that the storage modulus of PA6/CF composites was improved with the addition of CF. Non-isothermal crystallization analysis showed that the CF plays a role as nucleating agent in PA6 matrix, and the α-form crystalline structure was favorable in the PA6/CF composites, as confirmed from the X-ray diffraction analysis. A trans-crystallization layer around CF could be observed by polarizing optical microscopy, which proved the nucleation effect of carbon fiber surface on the crystallization of PA6. The thermal stability of PA6/CF composites was also enhanced.     

Biodegradable polyesters reinforced with surface-modified vegetable fibers

Flax fibers are investigated as reinforcing agents for biodegradable polyesters (Bionolle and poly(lactic acid) plasticized with 15 wt.-% of acetyltributyl citrate, p-PLLA). The composites are obtained either by high temperature compression molding fiber mats sandwiched between polymer films, or by batch mixing fibers with the molten polymer. Fibers in composites obtained by the latter method are much shorter (140-200 microm) than those of the mats (5,000 microm). Flax fibers are found to reinforce both p-PLLA and Bionolle (i.e. tensile modulus and strength increase) when composites based on fiber mats are investigated. Conversely, analogous composites obtained by batch mixing show poor mechanical properties. The observed behavior is attributed to the combined effect of fiber length and fiber-matrix adhesion. If flax fibers with a modified surface chemistry are used, the strength of short fiber composites is seen to improve significantly because the interface strengthens and load is more efficiently transferred. Appropriate surface modifications are performed by heterogeneous acylation reactions or by grafting poly(ethylene glycol) chains (PEG, molecular weight 350 and 750). The highest tensile strength of p-PLLA composites is reached when PEG-grafted flax fibers are used, whereas in the case of Bionolle the best performance is observed with acylated fibers.