Improvement in Toughness of Polylactide by Melt Blending with Bio-based Poly（ester）urethane

Polylactide （PLA） was successfully toughened by blending with bio-based poly（ester）urethane （TPU） elastomers which contained bio-based polyester soft segments synthesized from biomass diols and diacids. The miscibility, mechanical properties, phase morphology and toughening mechanism of the blend were investigated. Both DSC and DMTA results manifested that the addition of TPU elastomer not only accelerated the crystallization rate, but also increased the final degree of crystallinity, which proved that TPU has limited miscibility with PLA and has functioned as a plasticizer. All the blend samples showed distinct phase separation phenomenon with sea-island structure under SEM observation and the rubber particle size in the PLA matrix increased with the increased contents of TPU. The mechanical property variation of PLA/TPU blends could be quantitatively explained by Wu＇s model. With the variation of TPU, a brittle-ductile transition has been observed for the TPU/PLA blends. When these blends were under tensile stress conditions, the TPU particles could be debonded from the PLA matrix and the blends showed a high ability to induce large area plastic deformation before break, which was important for the dissipation of the breaking energy. Such mechanism was demonstrated by tensile tests and scanning electron microcopy （SEM） observations.     

Preparation of Polylactide/Poly(ether)urethane Blends with Excellent Electro-actuated Shape Memory via Incorporating Carbon Black and Carbon Nanotubes Hybrids Fillers

In this work, hybrid conductive fillers of carbon black(CB) and carbon nanotubes(CNTs) were introduced into polylactide(PLA)/thermoplastic poly(ether)urethane(TPU) blend(70/30 by weight) to tune the phase morphology and realize rapid electrically actuated shape memory effect(SME). Particularly, the dispersion of conductive fillers, the phase morphology, the electrical conductivities and the shape memory properties of the composites containing CB or CB/CNTs were comparatively investigated. The results suggested that both CB and CNTs were selectively localized in TPU phase, and induced the morphological change from the sea-island structure to the co-continuous structure. The presence of CNTs resulted in a denser CB/CNTs network, which enhanced the continuity of TPU phase.Because the formed continuous TPU phase provided stronger recovery driving force, the PLA/TPU/CB/CNTs composites showed better shape recovery properties compared with the PLA/TPU/CB composites at the same CB content. Moreover, the CB and CNTs exerted a synergistic effect on enhancing the electrical conductivities of the composites. As a result, the prepared composites exhibited excellent electrically actuated SME and the shape recovery speed was also greatly enhanced. This work demonstrated a promising strategy to achieve rapid electrically actuated SME via the addition of hybrid nanoparticles with self-networking ability in binary PLA/TPU blends over a much larger composition range.     

Use of maleic anhydride compatibilization to improve toughness and other properties of polylactide blended with thermoplastic elastomers

Polylactide (PLA) being a very brittle biopolymer could be toughened by blending with thermoplastic elastomers such as thermoplastic polyurethane elastomer (TPU) and thermoplastic polyester elastomer (TPE); unfortunately, these blends are immiscible forming round domains in the PLA matrix. Therefore, the purpose of this study was to investigate the effects of using maleic anhydride (MA) compatibilization on the toughness and other properties of PLA blended with TPU and TPE. MA grafting on the PLA backbone (PLA‐g‐MA) was prepared separately by reactive extrusion and added during melt blending of PLA/thermoplastic elastomers. IR spectroscopy revealed that MA graft might interact with the functional groups present in the hard segments of TPU and TPE domains via primary chemical reactions, so that higher level of compatibilization could be obtained. SEM studies indicated that PLA‐g‐MA compatibilization also decreased the size of elastomeric domains leading to higher level of surface area for more interfacial interactions. Toughness tests revealed that Charpy impact toughness and fracture toughness (K_IC and G_IC) of inherently brittle PLA increased enormously when the blends were compatibilized with PLA‐g‐MA. For instance, G_IC fracture toughness of PLA increased as much as 166%. It was also observed that PLA‐g‐MA compatibilization resulted in no detrimental effects on the other mechanical and thermal properties of PLA blends. Copyright © 2014 John Wiley & Sons, Ltd.     

Preparation of Polylactide/Poly(ether)urethane Blends with Excellent Electro-actuated Shape Memory <Emphasis Type="Italic">via</Emphasis> Incorporating Carbon Black and Carbon Nanotubes Hybrids Fillers

In this work, hybrid conductive fillers of carbon black (CB) and carbon nanotubes (CNTs) were introduced into polylactide (PLA)/thermoplastic poly(ether)urethane (TPU) blend (70/30 by weight) to tune the phase morphology and realize rapid electrically actuated shape memory effect (SME). Particularly, the dispersion of conductive fillers, the phase morphology, the electrical conductivities and the shape memory properties of the composites containing CB or CB/CNTs were comparatively investigated. The results suggested that both CB and CNTs were selectively localized in TPU phase, and induced the morphological change from the sea-island structure to the co-continuous structure. The presence of CNTs resulted in a denser CB/CNTs network, which enhanced the continuity of TPU phase. Because the formed continuous TPU phase provided stronger recovery driving force, the PLA/TPU/CB/CNTs composites showed better shape recovery properties compared with the PLA/TPU/CB composites at the same CB content. Moreover, the CB and CNTs exerted a synergistic effect on enhancing the electrical conductivities of the composites. As a result, the prepared composites exhibited excellent electrically actuated SME and the shape recovery speed was also greatly enhanced. This work demonstrated a promising strategy to achieve rapid electrically actuated SME via the addition of hybrid nanoparticles with self-networking ability in binary PLA/TPU blends over a much larger composition range.     

Biodegradability study of polylactic acid/ thermoplastic polyurethane blends

Blends with varied ratio of polylactic acid (PLA) and thermoplastic polyurethane (TPU) were prepared by melt blending. The PLA content in blends was 20, 40, 60 and 80 wt%. Samples of pure PLA and TPU that underwent the same thermal treatment were also prepared. Biodegradation was examined by respirometry. Pure TPU started to degrade immediately due to degradation of the low molecular weight plasticizer in the polymer. Pure PLA, on the other hand, exhibited an incubation period after which degradation progressed rapidly and was almost complete after 70 days. The degradation profile of the blends can be correlated to their morphology. Samples with a co-continuous morphology initially degrade at a higher rate than the rest of the samples due to the higher exposure of the TPU phase in these blends.     

具有抗菌性能的载药复合微纳米纤维的制备及其结构和性能表征

利用静电纺丝技术制备了一种具有抗菌性能的氧化锌(ZnO)/聚乳酸(PLA)/聚己内酯(PCL)载药微纳米纤维膜,并通过扫描电子显微镜(SEM)、X射线衍射(XRD)和傅里叶变换红外光谱(FTIR)分别对复合膜的表面形态、元素组成和化学结构进行表征。通过抗菌实验评价了复合膜的抗菌性能,用紫外分光光度计测试复合膜在体外的药物释放行为。结果显示,以物理共混的方式将ZnO和氢溴酸高乌甲素(LAH)成功载入复合微纳米纤维;与PLA/PCL复合微纳米纤维膜相比,ZnO/PLA/PCL复合微纳米纤维膜表现出更好的抗菌效率。当ZnO含量为10%(wt)时,复合微纳米纤维膜具有最佳的抗菌性能;药物释放性能结果表明,ZnO/PLA/PCL复合微纳米纤维膜具有良好的药物缓释性能。     

磷钼酸/聚苯乙烯/聚乙烯醇电纺纤维膜的制备及性能

采用静电纺丝法制备了磷钼酸/聚苯乙烯(PS)/聚乙烯醇(PVA)复合纤维,并将其模压成膜.利用红外光谱(IR)、扫描电子显微镜(SEM)及X射线能谱(EDX)等对复合纤维及其膜的结构与形貌进行表征,并对复合纤维膜的光催化性能、力学性能及在水中稳定性进行测试.结果表明,在复合纤维中磷钼酸的Keggin结构得到保持.PS与PVA质量比为1∶1时,复合纤维形貌最佳,表面光滑,直径较小且分布均匀,复合纤维的直径随着磷钼酸含量的增加而减小.将磷钼酸固载于复合纤维膜上比直接使用具有更高的光催化活性,光照25 min后接近98%的甲基橙降解;复合纤维膜易于回收再利用,5次重复使用后,复合纤维膜没有破损,磷钼酸损失较少,光催化性能无明显下降.复合纤维膜的强度随磷钼酸含量的增加先增大后减小,韧性随PVA含量的增加而增大,随磷钼酸含量的增加而减小.     

Structure and blood compatibility of highly oriented poly(lactic acid)/thermoplastic polyurethane blends produced by solid hot stretching

Highly oriented poly(lactic acid) (PLA)/thermoplastic polyurethane (TPU) blends were fabricated through solid hot stretching technology in an effort to improve the mechanical properties and blood biocompatibility of PLA as blood‐contacting medical devices. It was found that the tensile strength and modulus of the blends can be improved dramatically by stretching. With the increase of draw ratio, the cold crystallization peak became smaller, and the glass transition and the melting peak moved to high temperature, while the crystallinity increased, and the grain size of PLA decreased, indicating of the stress‐induced crystallization during drawing. The oriented blends exhibited structures with longitudinal striations which indicate the presence of micro‐fibers. TPU phase was finely and homogeneously dispersed in the PLA, and after drawing, TPU domains were elongated to ellipsoid. The introduction of TPU and orientation could enhance the blood compatibility of PLA by prolonging kinetic clotting time, and decreasing hemolysis ratio and platelet activation. Copyright © 2013 John Wiley & Sons, Ltd.     

Electrospun poly(l-lactide)-grafted hydroxyapatite/poly(l-lactide) nanocomposite fibers

Composite fibers composed of poly(l-lactide)-grafted hydroxyapatite (PLA-g-HAP) nanoparticles and polylactide (PLA) matrix were prepared by electro-spinning. Environmental scanning electron microscope (ESEM) and transmission electron microscopy (TEM) were employed to investigate the morphology of the composite fibers and the distribution of PLA-g-HAP nanoparticles in the fibers, respectively. At a low content (∼4 wt%) of PLA-g-HAP, the nanoparticles dispersed uniformly in the fibers and the composite fibrous mats exhibited higher strength properties, compared with the pristine PLA fiber mats and the simple hydroxyapatite/PLA blend fiber mats. But when the content of PLA-g-HAP further increased, the nanoparticles began to aggregate, which resulted in the deterioration of the mechanical properties of the composite fiber mats. The degradation behaviors of the composite fiber mats were closely related to the content of PLA-g-HAP. At a low PLA-g-HAP content, degradation may be delayed due to the reduction of autocatalytic degradation of PLA. When PLA-g-HAP content was high, degradation rate increased because of the enhanced wettability of the composite fibers and the escape of the nanoparticles from fiber surfaces during incubation.     

Strong and Tough TPU Fibers with Orientedly Aligned CNTs Reinforced by Amorphous ZrO2

High strength and high toughness are vital for fibers' engineering applications, but are hard to simultaneously achieve. Herein, we synthesize a carbon nanotube(CNT)-thermoplastic polyurethanes(TPU) fiber reinforced by an amorphous ZrO₂ layer through the wet-spinning method. The amorphous ZrO₂ layer is in-situ grown on the surface of CNT and the hybrid nanowires are orientedly aligned with TPU to form the ternary fiber. The fiber possesses an excellent combination of high strength(84.6 MPa) and toughness(126.7 MJ/m³), which is outstanding when compared with previously reported CNT-TPU fibers. The pull-out of nanowires attributed to the oriented alignment structure and the enhanced interface and restriction of deformation obtained from the amorphous ZrO₂ layer are considered as the primary strengthening and toughening mechanisms. We anticipate that our fiber synthesis strategy gives a new path to design strong and tough fibers.     

A polymer network based on thermoplastic polyurethane and ethylene-propylene-diene elastomer via melt blending: morphology, mechanical properties, and rheology

Blends of thermoplastic polyurethane (TPU) and ethylene-propylene-diene elastomer (EPDM) were prepared via a melt blending, and morphology, mechanical properties, and rheology were studied. Scanning electron microscopy (SEM) micrographs demonstrated that a network of EPDM domain was formed in TPU matrix, and became finer and more perfect with addition of 8 wt% EPDM into TPU. Dynamic mechanical analysis (DMA) and Fourier transformed infrared spectroscopy (FTIR) investigation indicated that EPDM was thermodynamically miscible with the soft segments of TPU and incompatible with the hard segments. The formation of the network was resulted from the competition of compatible and incompatible segments of TPU with EPDM. The tensile strength and elongation at break achieved a significant improvement with addition of EPDM, and obtained the optimum values of 39.21 MPa and 2659%, respectively, when EPDM content was 8 wt%. PEO-g-MA as a compatibilizer was employed to improve the compatibilization between EPDM and the hard segments of EPDM, and consequently, the network became finer and more perfect. The evaluation of rheological properties revealed that the introduction of EPDM into TPU resulted in a reduction of the viscosity at high shear rate and a decrease of the flow activation energy; thus the processability of the blends was improved.     

Effect of poly (lactic acid)‐graft‐glycidyl methacrylate as a compatibilizer on properties of poly (lactic acid)/banana fiber biocomposites

The main aim of this study was to synthesis of poly (lactic acid) (PLA)‐graft‐glycidyl methacrylate (GMA) as well as its influence on the properties of PLA/banana fiber biocomposites. PLA‐graft‐GMA graft copolymer (GC) was synthesized by melt blending PLA with GMA using benzoyl peroxide and dicumyl peroxide as initiators. Graft copolymerization was confirmed by FTIR and ¹H‐NMR spectroscopic studies. PLA/silane treated banana fiber (SiB) biocomposites with various GC concentrations were prepared by melt blending followed by injection molding techniques. The influence of GC content on the mechanical, thermal and moisture resistance properties of the composite was investigated. The addition of 15 wt% GC content in the biocomposite provided optimum tensile and flexural strength, which is attributed to the greater compatibility between fiber and PLA matrix. The thermal properties of biocomposites have been evaluated using thermogravimetric analysis which provided evidence of improved interfacial adhesion between SiB and PLA by the addition of GC. Additionally, GC enhanced the moisture absorption resistance of biocomposites. These results indicated that GC is indeed a good candidate as a compatibilizing agent to improve the compatibility in PLA/fiber biocomposites. Copyright © 2015 John Wiley & Sons, Ltd.     

聚乳酸/乙烯-醋酸乙烯酯共聚物共混物的形态与黏弹行为

熔融共混制备了不同组分比的聚乳酸(PLA)/乙烯-醋酸乙烯酯共聚物(EVA)共混物,采用扫描电子显微镜(SEM)、溶剂选择性蚀刻和旋转流变仪研究了共混物不相容的相形态及其黏弹响应.研究结果表明,PLA/EVA共混物为典型的热力学不相容体系,两基体组分间的界面张力约为2.2 mN/m;因此随组分比的不同,共混物表现出"海-岛"分散和双连续的不相容相形态;体系中EVA的相反转浓度约为50 wt%～60 wt%,这与黏性模型对相反点预测的结果一致;与双连续相形态的体系相比,乳液模型能够更好的描述具有"海-岛"分散形态的体系的线性黏弹响应,共混体系相对较宽的相反转区域主要源于两组分间较大的弹性比以及EVA自身的屈服行为.     

Effects of polylactic acid and rPET minor components on phase evolution,tensile and thermal properties of polyethylene‐based composite fibers

High mechanical performance and partially biodegradable PE‐composite fibers modified with polylactic acid (PLA) and recycled polyethylene terephthalate (rPET) minor components were prepared using melt extrusion and hot drawing process. Rheological properties, morphology, tensile, and thermal properties were investigated. All blends exhibited shear thinning behavior except for starting PLA and rPET. PLA and rPET dispersed phases appeared as droplets in as‐extruded strand, and PLA droplets were mostly larger than those of rPET. The fibrillation of both PLA and rPET domains was achieved after further hot drawing as the fiber. The morphology and tensile properties of the fibers mainly depended on the types and contents of dispersed phases including draw ratios. The ultimate strength of the polymer fibers at draw ratio of 20 was more than 600 times higher than that of the as‐spun sample of the same composition. Remarkable improvement in secant modulus and ultimate strength was found for PE‐30PLA, but the drawing process of this composition encountered some difficulties and rough surface of the fiber was observed. The stiffness and tensile stress for PE‐10PLA‐10rPET fiber were clearly improved when compared with PE and PE‐10PLA. A decrease in thermal stability of PE/PLA composites was observed with increasing PLA content whereas additional presence of rPET significantly increased the stability of the composites both in nitrogen and in air. PE/PLA/rPET fiber possessing high stiffness with good thermal stability prepared in this work has high potential for being utilized as structural parts for load‐bearing applications.     

Influences of coupling agent on thermal properties, flammability and mechanical properties of polypropylene/thermoplastic polyurethanes composites filled with expanded graphite

In this study, polypropylene (PP)/thermoplastic polyurethanes (TPU) filled with inorganic intumescent flame retardant expanded graphite (EG) was prepared by melt blending in a twin-screw extruder. The thermal stability, fire retardancy, mechanical properties, and fracture morphology of PP/TPU composites with treated and untreated EG were investigated by thermogravimetric analysis, cone calorimeter, and scanning electron microscope. The results showed that both untreated and treated EG can greatly enhance the thermal stability and fire resistance of polymer matrix materials. Compared with untreated EG, treated EG can further improve the flame retardancy of the composites. For example, treated EG can further reduce the heat release rate, total heat release, and CO emissions of the composites in the combustion. Surface treatment of EG could significantly improve elongation at break and impact strength of PP/TPU/EG composites due to its enhanced interfacial adhesion and the good dispersion of EG particles in the polymer matrix.     

Structure‐property relationship,rheological behavior,and thermal degradability of poly(lactic acid)/fulvic acid amide composites

Fulvic acid amide (FAA) was synthesized with fulvic acid (FA) and urea. The structure of FAA was characterized by X‐ray photoelectron spectroscopy and Fourier transform infrared spectroscopy. Poly(lactic acid)/fulvic acid amide (PLA/FAA) composites were prepared by melt blending and compression molding. The nucleation effect of FAA on PLA was investigated by differential scanning calorimetry and polarized optical microscopy. Structure‐property relationship of PLA/FAA composites showed that FAA accelerated crystallization rate of PLA and improved toughness of PLA. Rotational rheological behavior of PLA/FAA composites showed that FAA increased the storage modulus of PLA. Capillary rheological analysis showed that the apparent viscosities of PLA composites were highly increased after the introduction of the FAA nucleating agent. Moreover, thermogravimetric analysis demonstrated that thermal degradability of PLA/FAA composites has been increased significantly compared with the neat PLA.     

醋酸淀粉/聚乳酸的制备及性能的影响研究

采用自设计的双螺杆结构挤出制备聚乳酸(PLA)/醋酸淀粉(AS)的全生物降解材料,考察材料的AS的含量和取代度对复合材料动态流变性能、机械性能的影响。研究结果表明,AS含量明显影响复合材料的力学性能、复合黏度和储能模量:当AS含量从45%增加到70%,材料的拉伸强度下降,复数黏度和储能模量则提高。随着AS取代度由1.0上升为3.0,复合材料的复数黏度和储能模量下降,拉伸强度由12.0MPa上升为15.5MPa。对复合材料进行电镜扫描分析发现,AS以海岛结构形式分散在PLA的连续相中,取代度2.0的AS与PLA相容性最好,当其质量含量达到70%,材料的拉伸强度仍然不低于10.0MPa,具有较好的机械强度。     

Highly toughened poly(lactic acid) (PLA) prepared through melt blending with ethylene-co-vinyl acetate (EVA) copolymer and simultaneous addition of hydrophilic silica nanoparticles and block copolymer compatibilizer

In this study, a highly toughened PLA was prepared through physical melt-blending with EVA at the presence of hydrophilic nanosilica and SEBS-g-MA block copolymer compatibilizer. The effect of nanosilica and compatibilizer on the morphology, mechanical properties, and linear rheology of the PLA/EVA blends was also investigated. According to TEM images, nanosilica was selectively located in the PLA matrix while some were placed on the interface between the two polymers as was also predicted by thermodynamic and kinetic analysis. Upon the addition of nanoparticles, the interfacial adhesion between the phases was enhanced and the average droplet size decreased. Interestingly, incorporation of SEBS-g-MA induced morphological changes as the spherical EVA droplets turned into a cylindrical shape. DSC results indicated that blending with EVA copolymer resulted in the reduction of crystallization of PLA matrix; however, the crystallinity increased at the presence of nanoparticles up to 5 wt%. The addition of compatibilizer considerably hindered the crystallization of the PLA phase. PLA/EVA blend containing optimum levels of nanosilica exhibited considerably enhanced tensile toughness, elongation at break, and impact strength. On the other hand, the simultaneous addition of nanoparticles and SEBS-g-MA led to synergistic toughening effects and the compatibilized blend containing nanosilica exhibited excellent impact toughness. For instance, the elongation at break of the compatibilized PLA/EVA blend containing the optimal content of nanosilica was increased from 7% to 121% (compared to neat sample). The notched Izod impact strength was also increased from 5.1 to 65 kJ/m². Finally, the microstructure of the blends was assessed by rheological measurements.     

Toughening of poly(lactic acid) by ethylene-co-vinyl acetate copolymer with different vinyl acetate contents

The well-known bio-based and biocompostable poly(lactic acid), PLA, suffers from brittleness and a low heat distortion temperature. In this paper, we address a possible route to make PLA tough(er) by blending with ethylene-co-vinyl acetate (EVA) with different vinyl acetate contents. The compatibility and phase morphology of the PLA/EVA blends was controlled by the ratio of vinyl acetate and ethylene in the random copolymers. Tough PLA/EVA blends with increased impact toughness, up to a factor of 30, were obtained with a maximum toughness at a vinyl acetate content of approximately 50 wt.%. The local deformation mechanism was well studied by TEM, SAXS and SEM. It revealed that internal rubber cavitation in combination with matrix yielding is the dominant toughening mechanism for the PLA/EVA blends under both impact and tensile testing conditions.     

The effects of cauliflower-like short carbon fibers on the mechanical properties of rigid polyurethane matrix composites

Stress concentration and weak interfacial strength affect the mechanical properties of short carbon fibers (CFs) reinforced polymer composites. In this work, the cauliflower-like short carbon fibers (CCFs) were prepared and the point was to illuminate the effects of fiber morphology on the mechanical properties of the CCFs/rigid polyurethane (RPU) composites. The results indicated that the surface structure of CCFs could increase the surface roughness of the fibers and the contact area between fibers and matrix, thereby promoting the formation of irregular interface. Compared with pure RPU and initial CFs/RPU composites, the strength and toughness of CCFs/RPU composites were simultaneously improved. The satisfactory performance was attributed to the special fibers structure, which played an anchoring role and consumed more energy during crack propagation.