A survey of methods for the detection of thermal oxidation in high-density polyethylene pipes

Seven methods for the detection of thermal oxidation of the inner wall surface of high-density polyethylene (HDPE) pipes are presented. The methods presented include infrared spectroscopy, polarized light microscopy, differential scanning calorimetry, scanning electron microscopy, gloss measurements and uniaxial creep tests. These tests have been developed on the basis of earlier reported data for a large number of PE pipes. The tests are compared with each other and with the internal pressurizing test with respect to reliability of results, the time taken to determine whether or not a pipe is oxidized, the experimental difficulties, costs, etc.     

Strain hardening test on the limits of Slow Crack Growth evaluation in high resistance polyethylene resins: Effect of comonomer type

Long term performance assessment of polyethylene pipes is an issue that has greatly increased in importance in recent years due to the incorporation in the market of high resistance to crack polyethylene grades (PE100RC), where established Slow Crack Growth (SCG) evaluation using traditional tests such as Full Notch Creep Test (FNCT) or Pennsylvania Notch Tensile (PENT) Test is insufficient. The development in recent years of fast evaluation techniques such as Strain Hardening (SH) modulus has opened an important alternative for quick SCG evaluation since it correlates well with other conventional tests such as FNCT and PENT. In this work, a large number of commercial and experimental polyethylene pipe resins with different comonomer types were evaluated in order to define their SH values to rank the resins as PE100 or PE100RC. A relationship is proposed that utilizes SH test results to estimate the SCG resistance of PE pipes. 1-Butene copolymer resins display threshold SH values of 38 and 53 MPa that have been assigned to PE100 and 100RC grades, respectively. Moreover, dependence of the SH values on comonomer type used has been demonstrated. The experimental results show that 1-hexene copolymer resins exhibit higher SH values than 1-butene comonomer based resins.     

Novel Thermoplastic Composites from Commodity Polymers and Man-Made Cellulose Fibers

Summary: A new class of fibre reinforced commodity thermoplastics suited for injection moulding and direct processing applications has been developed using man-made cellulosic fibres (Rayon tire yarn, Tencel, Viscose, Carbacell) and thermoplastic commodity polymers, such as polypropylene (PP), polyethylene (PE), high impact polystyrene (HIPS), poly(lactic acid) (PLA), and a thermoplastic elastomer (TPE) as the matrix polymer. For compounding, a specially adapted double pultrusion technique has been employed which provides composites with homogeneously distributed fibres. Extensive investigations were performed with Rayon reinforced PP in view of applications in the automotive industry. The Rayon-PP composite is characterized by high strength and an excellent impact behaviour as compared with glass fibre reinforced PP, thus permitting applications in the field of engineering thermoplastics such as polycarbonate/acrylonitrile butadiene styrene blends (PC/ABS). With the PP based composites the influence of material parameters (e.g. fibre type and load, coupling agent) were studied and it has been demonstrated how to tailor the desired composite properties as modulus and heat distortion temperature (HDT) by varying the fibre type or adding inorganic fillers. Man-made cellulose fibers are also suitable for the reinforcement of further thermoplastic commodity polymers with appropriate processing temperatures. In case of PE modulus and strength are tripled compared to the neat resin while Charpy impact strength is increased five-fold. For HIPS mainly strength and stiffness are increased, while for TPE the property profile is changed completely. With Rayon reinforced PLA, a fully biogenic and biodegradable composite with excellent mechanical properties including highly improved impact strength is presented.     

Prediction of the remaining lifetime of polyethylene pipes after up to 30 years in use

Plastics pipes made of polyethylene (PE) play an outstanding role in gas and water supply. While for modern pipe grades typical lifetimes of 50 years are taken for granted and service times of 100 years are discussed, pipes made of PE with a lower performance have been used for decades. As the repair and rehabilitation of existing pipe systems involve immense costs, the question of their qualitative condition has to be considered. In this paper, four different pipes used in the gas and water distribution in Austria with an age up to 30 years have been investigated. After a morphological and mechanical study, particular attention was paid to material stabilization, which is essential for long-term applications. Fracture mechanics tools have been used to gain information on the resistance to crack initiation and slow crack growth. Furthermore, a fracture mechanics extrapolation procedure has been applied to predict the remaining lifetime of the pipes. The results have indicated that all the pipes investigated are still in a very good condition and are likely to be sufficiently safe to remain in use.     

Investigation of the Slow Crack Growth Behavior of Static and Cyclic Loaded Specimens of Polyethylene by 2D and 3D Optical Fracture Surface Analysis

Summary: A fracture surface investigation was conducted to study the applicability of cracked round bar (CRB) specimens for an accelerated extrapolation concept for a lifetime assessment of polyethylene (PE) pipes. Scanning electron microscopy and topography metrology with InfiniteFocus were used to study the slow crack growth behavior in CRB specimens at different loading conditions. The results confirm the compliance of the CRB test with the requirements of linear elastic fracture mechanics.     

NMR imaging of polyethylene pipes

¹H nuclear magnetic resonance (NMR) imaging techniques have been used to image the extrusion aid (EA) in polyethylene (PE) pipe samples. The resulting two-dimensional images show the distribution of EA within the pipe. EA is found to be uniformly distributed in a normal pipe. Examples of degraded pipes, due to exposure to extreme conditions, show migration of EA to the pipes' wall surfaces. NMR images of a normal pipe and two examples of damaged pipes are presented. The imaging technique and the results are discussed. © 1995 John Wiley & Sons, Inc.     

Modification of polyethylene with Pluronics F127 for improvement of blood compatibility

In order to improve blood compatibility of polyethylene (PE) film, the Pluronics F127 additives in the PE film were then crosslinked to be stably entrapped in the PE matrix. The crosslinking was done by free radicals produced from the decomposition of dicumyl peroxide (DCP) in the film through heating (120 °C). Surface properties of the Pluronics F127 additive-containing PE films were investigated by Fourier transform infrared spectroscopy (FTIR), electron spectroscopy for chemical analysis (ESCA) and water contact angle (WCA) measurements. The blood compatibility of the Pluronics F127 additive-containing films was evaluated by platelet-rich plasma and blood-cell adhesion tests, respectively. And the results were observed by scanning electron microscopy. The blood compatibility of the prepared Pluronics F127 additive-containing film is better than that of blank PE film. These results suggest that the blood compatibility of Pluronics F127 additive-containing films make them suitable biomaterials for some applications.     

The Role of Phase Migration of Carbon Nanotubes in Melt-Mixed PVDF/PE Polymer Blends for High Conductivity and EMI Shielding Applications

In this work, the effects of blend ratio and mixing time on the migration of multi-walled carbon nanotubes (MWCNTs) within poly(vinylidene fluoride) (PVDF)/polyethylene (PE) blends are studied. A novel two-step mixing approach was used to pre-localize MWCNTs within the PE phase, and subsequently allow them to migrate into the thermodynamically favored PVDF phase. Light microscopy images confirm that MWCNTs migrate from PE to PVDF, and transmission electron microscopy (TEM) images show individual MWCNTs migrating fully into PVDF, while agglomerates remained trapped at the PVDF/PE interface. PVDF:PE 50:50 and 20:80 polymer blend nanocomposites with 2 vol% MWCNTs exhibit exceptional electromagnetic interference shielding effectiveness (EMI SE) at 10 min of mixing (13 and 16 dB, respectively-at a thickness of 0.45 mm), when compared to 30 s of mixing (11 and 12 dB, respectively), suggesting the formation of more interconnected MWCNT networks over time. TEM images show that these improved microstructures are concentrated on the PE side of the PVDF/PE interface. A modified version of the “Slim-Fast-Mechanism” is proposed to explain the migration behavior of MWCNTs within the PVDF/PE blend. In this theory, MWCNTs approaching perpendicular to the interface penetrate the PVDF/PE interface, while those approaching in parallel or as MWCNT agglomerates remain trapped. Trapped MWCNTs act as barriers to additional MWCNTs, regardless of geometry. This mechanism is verified via TEM and scanning electron microscopy and suggests the feasibility of localizing MWCNTs at the interface of PVDF/PE blends.     

TIME-DEPENDENT MORPHOLOGY OF POLYETHYLENE-POLYPROPYLENE BLENDS

The effect of time-temperature treatment on morphology of polyethylene-polypropylene (PE-PP) blends wasstudied to establish a relationship between thermal history, morphology and mechanical properties. Polypropylene (PP)homopolymers were used to blend with various polyethylenes (PE), including high density polyethylene (HDPE), lowdensity polyethylene (LDPE), linear low density polyethylene (LLDPE), and very and ultra low density polyethylene(VLDPE and ULDPE). The majority of the blends were prepared at a ratio of PE:PP = 80:20, while blends of PP and LLDPEwere prepared at various compositions. Thermal treatment was carried out at temperatures between the crystallizationtemperatures of PP and PEs to allow PP to crystallize first from the blends. On cooling further, PE crystallized too. A verydiffuse PP spherulite morphology in the PE matrix was formed in some partially miscible blends when PP was less than 20%by mass. Droplet-matrix structures were developed in other blends with either PP or PE as dispersed domains in a continuousmatrix, depending on the composition ratio. The scanning electron microscopy (SEM) images displayed a fibrillar structureof PP spherulite in the LLDPE-PP (80:20) and large droplets of PP in the HDPE-PP (80:20) blend, providing larger surfacearea and better bonding in the LLDPE-PP (80:20) blends. This explains why the blends with diffuse spherulite morphologyshowed greater improvement in tensile properties than droplet-matrix morphology blends after time-temperature treatment.     

芯棒与口模反向旋转挤出聚乙烯管结构与性能的研究

采用自行研制的新型旋转挤出装置,通过芯棒与口模同时反向旋转挤出制备聚乙烯(PE)管.结果表明,在口模与芯棒反向旋转挤出过程中,管道内外壁除受到轴向应力作用外,还受到芯棒和口模旋转所施加的环向应力,其合力方向不再是沿管道轴向而是与其有一定的角度.因此,分子链的取向方向和以此链为初级成核点形成的串晶偏离轴向,增强了管道抵抗...     

LLDPE films containing monoester of oleic acid grafted to silica particles as durable antifog additives

Antifog additives (AF) are incorporated into polymeric systems to improve their wettability. When added to a polyethylene (PE) film, the AF molecules migrate to the films' surface and their concentration decreases; over time the additive's effect desists. Extended additives' performance is necessary to avoid frequent substitution of PE films for different applications (e.g. greenhouses coverings), as a result, reducing plastics' waste and contributing to environmental sustainability. This paper presents a simple, low cost, one‐step reaction to create durable AF for PE films, as well as a thorough study of AF migration rate, fog activity, and film properties. Films are prepared by compression‐molding (laboratory scale) and cast‐extrusion (pilot scale). FTIR (Fourier Transform IR) and TGA (Thermal Gravimetric Analysis) measurements confirm the existence of AF grafted particles. Aging tests depict a significant decrease of the AF migration rate. An evaluation test procedure for AF performance shows an extended duration of the AF's activity; the cast‐extrusion films exhibit improved AF durability, compared with the compression‐molded films. Copyright © 2016 John Wiley & Sons, Ltd.     

Qualification of pipe-grade HDPEs: Part I,development of a suitable accelerated ageing method

Several techniques of polymer characterization and different ageing methods have been used with the aim of developing a simple, fast and reliable method to qualify commercial pipe-grade polyethylene samples, and possibly to evidence the presence of recycled PE within PE pipes. The results of the different techniques used have been compared with respect to their capability to evidence differences in the degradation rate of different HDPE samples (including virgin HDPE, HDPE pipes obtained from virgin HDPE and HDPE pipes that probably contain recycled HDPE). FT-IR, TGA and DSC were found unsuitable for this purpose but, on the contrary, MFI measurements have been found sensitive enough to evidence different degradation rates when a suitable combination of high temperature, oxygen, mechanical stresses and mixing time had been used for ageing the sample.     

Residual stress in polyethylene pipes

This paper deals with residual stress in polyethylene (PE) pipes as an important factor that influences their lifetime. Residual hoop stress distribution in a PE pipe was determined using a methodology previously carried out by the authors on polypropylene pipes. Axial residual stress magnitude was determined by comparison of experimental data and finite element modelling. Based on the obtained results, a new simplified methodology for determining the residual hoop stress is proposed. The method needs only one circular specimen made of pipe, but, unlike older methods, provides a more precise estimation of residual hoop stress distribution taking into account its exponential shape. Some older results from literature are recalculated using this method and residual hoop stress of various PE pipe grades and dimensions are then compared. To provide an idea of residual hoop stress influence on lifetime of a pipe, a lifetime estimation is carried out for the examined pipe.     

HDPE,LLDPE或LDPE高取向薄膜微结构的电子显微学研究

木工作用透射电子显微术及电子衍射技术研究3种PE(HDPE,LLDPE或LDPE)均聚物高取向薄膜的微结构。定量测定了它们的结晶尺寸。通过倾斜样品电子显微学研究确定了不同种PE纤维结构的对称性。     

Improving the design stresses of high density polyethylene pipes and vessels used in reverse osmosis desalination plants

Nanocomposite materials have been used on a wide scale in industrial and structural applications. The present work aims at studying the mechanical properties of high density polyethylene (HDPE) grade TR-401 hexene copolymer reinforced by montmorillonite nanoparticles (MMT), used to fabricate pipes and membranes vessels for reverse osmosis desalination plants. Different volume fractions and particle sizes of the MMT clay were used to investigate the effect of this filler on the mechanical properties of the produced composite. Mechanical properties tests were carried out and good improvements of the composite properties were obtained compared to the parent polymer. The test results showed a significant enhancement of the mechanical properties at low filler proportions. Pipe fabricated from these composites had many outstanding and desirable features. For example, by adding 4.75% MMT to the HDPE produced quality pipes and fittings with the highest design stress basis of any polyethylene. A significant increase in the modulus of elasticity observed, together with an unusual increase in the design stress, approved the HDPE/MMT composite for high pressure piping and membrane vessels used in reverse osmosis desalination plants.     

熔体结晶聚乙烯晶体的高分辨电子显微学研究

聚乙烯在一定的不良溶剂中或在熔融结晶的条件下可以得到具有弧形生长边缘的单晶,对于具有弧形边的（200）晶面的形成机理,已有一些研究报道,但由于高分子链具有成千上万个结构单元,使其结晶过程很复杂,可能会导致弧形边的成因有所不同,因此对于弧形边的形成机理有不同的解释。     

Optimization of bulk cell electrofusion in vitro for production of human-mouse heterohybridoma cells

Cell electrofusion is a phenomenon that occurs, when cells are in close contact and exposed to short high-voltage electric pulses. The consequence of exposure to pulses is transient and nonselective permeabilization of cell membranes. Cell electrofusion and permeabilization depend on the values of electric field parameters including amplitude, duration and number of electric pulses and direction of the electric field. In our study, we first investigated the influence of the direction of the electric field on cell fusion in two cell lines. In both cell lines, applications of pulses in two directions perpendicular to each other were the most successful. Cell electrofusion was finally used for production of human-mouse heterohybridoma cells with modified Koehler and Milstein hybridoma technology, which was not done previously. The results, obtained by cell electrofusion, are comparable to usually used polyethylene glycol mediated fusion on the same type of cells.     

CHEMICAL MORPHOLOGY IN GRAFTING ACRYLAMIDE TO POLYETHYLENE

The scanning force microscopy (SFM)/chemical force microscopy (CFM) were used to study the growth of grafted polyacrylamide (PAM) chains onto polyethylene (PE)-film with varying grafting time.Results from the CFM reveal reduced interaction between the probe and areas with grafted-PAM on the surface.The topography and the friction trace- minus-retrace (TMR) images are complementary to one another resulting from the reduced interaction of the probe that has specificity to chemical domains.     

Novel cellulose fibre reinforced thermoplastic materials

Spun cellulose fibres from the viscose, lyocell and carbamate processes have been used to reinforce thermoplastic commodity polymers, such as polypropylene (PP), polyethylene (PE) and (high impact) polystyrene (HIPS) as well as poly(lactic acid) (PLA) and a thermoplastic elastomer (TPE) for injection moulding applications. A specially developed double pultrusion technique has been employed for compounding. Fibres were analysed in single fibre tensile tests. Strength, stiffness, impact strength, and heat distortion temperature (HDT) were determined for injection-moulded standard test specimen and structural features were revealed by scanning electron microscopy. A strong reinforcing effect was observed in all cases. In particular, high tenacity tyre cord rayon gives excellent composite strength and impact strength, often doubling or tripling the pristine matrix values. In the case of PP, Lyocell type fibres provide enhanced stiffness and HDT, and thus the combination of both fibre types leads to a balanced composite property profile. The PE case is very similar to PP. For HIPS mainly strength and stiffness is increased, while for TPE the property profile is changed completely. With PLA, a biogenic and biodegradable composite with excellent mechanical properties is presented.     

Morphology evolution and location of ethylene–propylene copolymer in annealed polyethylene/polypropylene blends

Binary blends of linear low density polyethylene (PE) and polypropylene (PP), and ternary blends of PE, PP, and EP copolymer (EPR) were prepared in a finely mixed state. In all blends the ratio of PP to PE was 85/15. In some of the blends, the PE component was labeled with a fluorescent dye; in other blends, the EPR component was labeled. These blends were investigated by laser scanning confocal fluorescence microscopy [LCFM] as a function of annealing time as well as EPR compatibilizer content. In this way we were able to follow the evolution of sample morphology and the location of the EPR in the blends. The presence of EPR in the blends retards the growth of droplets of the dispersed PE phase. When EPR was added in amounts up to 5 wt %, it tended to cover the PE droplets in patches rather than form a true core-shell structure. In the LCFM images, the EPR/PP interface appeared sharper than the EPR/PE interface. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35 : 979–991, 1997