Effect of silica nanoparticles on solid state polymerization of poly(ethylene terephthalate)

In the present study, the effect of silica nanoparticles, on the solid state polycondensation (SSP) kinetics of poly(ethylene terephthalate) (PET) is thoroughly investigated. At silica concentrations less than 1 wt% and reaction temperatures between 200 and 230 °C higher intrinsic viscosity (IV) values were measured, compared to neat PET at all reaction times. However, with 1 wt% of nanosilica (n-SiO₂), the IV increase of the nanocomposites was similar to that of neat PET and a further increase to 5 wt% n-SiO₂ resulted in significantly lower IV values. A simple kinetic model was also employed to predict the time evolution of IV, as well as the carboxyl and hydroxyl content during SSP. The kinetic parameters of the transesterification and esterification reactions were estimated at different temperatures with or without the addition of n-SiO₂. The activation energies of both reactions were determined together with the concentration of inactive end-groups. From the experimental measurements and the theoretical simulation results it was proved that n-SiO₂ in small amounts (less than 1 wt%) enhances both the esterification and transesterification reactions at all studied temperatures acting as a co-catalyst. However, as the amount of nanosilica increases a number of inactive hydroxyl groups were estimated corresponding to participation of these groups in side reactions with the nanosilica particles. These side reactions lead initially to branched PET chains and eventually (5 wt% n-SiO₂ concentration) to crosslinked structures.     

Effect of activated carbon black nanoparticles on solid state polymerization of poly(ethylene terephthalate)

Solid state polycondensation (SSP) is a conventional method used to increase the molecular weight of poly(ethylene terephthalate) (PET) in order to become more suitable for applications as carbonated soft drink bottles, etc. In the present study, the effect of activated carbon black (ACB) nanoparticles, on the SSP kinetics is examined. TEM micrographs revealed that ACB was finely dispersed into PET matrix as individual nanoparticles without creating agglomerates. Intrinsic viscosity (IV) measurements revealed that at temperatures 210 and 220 °C the activated carbon black does not influence the IV increase. However, at 230 and 240 °C an accelerating effect was found and higher intrinsic viscosity values were measured, compared to neat PET. Furthermore, a simple kinetic model was employed to predict the time evolution of IV, as well as the carboxyl and hydroxyl content during SSP. The kinetic parameters of the transesterification and esterification reactions were estimated at different temperatures with or without the addition of ACB. From the experimental measurements and the theoretical simulation results it was proved that ACB enhances the esterification reaction at all studied temperatures acting as a co-catalyst. However, the transesterification reaction remains unaffected by the presence of ACB at elevated temperatures (230 or 240 °C), while it is reduced at lower values (210 and 220 °C). Finally, the activation energies of both transesterification and esterification were determined together with the concentration of inactive end-groups.     

NMR study of ester-interchange reactions during melt mixing of poly(ethylene terephthalate)/poly(butylene terephthalate) blends

The occurrence of ester-interchange reactions during PET/PBT blend processing has been confirmed by ¹³C-NMR measurements. The limitations of the method for precise quantification of the extent of reaction between high molecular weight polyester blends have also been pointed out. Titanium alkoxide has been confirmed as an efficient catalyst, and, within experimental precision, the stabilizing effect of triphenyl phosphite addition has been demonstrated. © 1996 John Wiley & Sons, Inc.     

Structural features of crystallized poly(ethylene terephthalate) polymers

Polyethylene terephthalate (PET) is a widely used polymeric material. In this work, the microstructural features before and after the solid‐state polymerization (SSP) of several DuPont PET products were investigated by low‐voltage scanning electron microscopy (LV‐SEM) and atomic force microscopy (AFM). The microstructural features on the cross section of various PET samples included crystallites, voids, boundaries, defects, and amorphous phases. The SEM images revealed layered and stepped structural features at the micron and 10‐micron scales that are highly crystallized at the near‐edge region of the cross section for both linear and branched PET samples after the SSP process. The AFM images demonstrate that the degree of crystallization for the linear and branched PET samples increases gradually from the central area to the edge on the cross section. The linear crystallized PET has a higher degree of orientation than the branched crystallized PET in the 10‐micron to micron scales, but their crystalline structures have no significant differences in the submicron to nanometer scales. The PET crystallization process occurs when the molecular chains in the amorphous phase are aligned and folded to form straight molecular chains at the nanometer scale, and small crystallites are formed. The crystallites aggregate and align together into a polygon rod‐like‐shaped crystallites at the submicron scale. Finally, large crystallites at the micron size are formed that appear on the edge area of the cross section. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 245–254, 2002     

Thermal,crystallization, mechanical,and rheological characteristics of poly(trimethylene terephthalate)/poly(ethylene terephthalate) blends

Blends of poly(trimethylene terephthalate) (PTT) and poly(ethylene terephthalate) in the amorphous state were miscible in all of the blend compositions studied, as evidenced by a single, composition‐dependent glass‐transition temperature observed for each blend composition. The variation in the glass‐transition temperature with the blend composition was well predicted by the Gordon–Taylor equation, with the fitting parameter being 0.91. The cold‐crystallization (peak) temperature decreased with an increasing PTT content, whereas the melt‐crystallization (peak) temperature decreased with an increasing amount of the minor component. The subsequent melting behavior after both cold and melt crystallizations exhibited melting point depression behavior in which the observed melting temperatures decreased with an increasing amount of the minor component of the blends. During crystallization, the pure components crystallized simultaneously just to form their own crystals. The blend having 50 wt % of PTT showed the lowest apparent degree of crystallinity and the lowest tensile‐strength values. The steady shear viscosity values for the pure components and the blends decreased slightly with an increasing shear rate (within the shear rate range of 0.25–25 s^?1); those of the blends were lower than those of the pure components. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 676–686, 2004     

Surface‐initiated polymerization from poly(ethylene terephthalate)

The free‐radical polymerization of styrene initiated from a functionalized poly(ethylene terephthalate) (PET) surface yielded a tethered polymer layer. The anchoring of the initiator species on the PET surface was performed from surface‐reactive groups easily generated by an alkaline hydrolysis of PET. After each surface modification, PET films were characterized by X‐ray photoelectron spectroscopy, measurements of water contact angles, and time‐of‐flight secondary‐ion mass spectrometry. The influence of the polymerization duration, the grafted initiator density, and the grafting mode on the efficiency of the surface‐initiated polymerization of styrene was investigated. In some cases, the tethering of the polystyrene layer on PET could be a reversible process. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 1347–1359, 2003     

Synthesis and characterization of poly(ethylene glycol) methyl ether endcapped poly(ethylene terephthalate)

Linear and branched poly(ethylene terephthalate) (PET) copolymers with polyethylene glycol) (PEG) methyl ether (700 or 2000 g/mol) end groups were synthesized using conventional melt polymerization. DSC analysis demonstrated that low levels of PEG end groups accelerated PET crystallization. The incorporated PEG end groups also decreased the crystallization temperature of PET dramatically, and copolymers with a high content of PEG (>17.6 wt%) were able to crystallize at room temperature. Rheological analysis demonstrated that the presence of PEG end groups effectively decreased the melt viscosities and facilitated melt processing. XPS and ATR-FTIR revealed that the PEG end groups tended to aggregate on the surface, and the surface of compression molded films containing 34.0 wt% PEG were PEG rich (85 wt% PEG). PEG end-capped PET (34.0 wt% PEG) and PET films were immersed into a fibrinogen solution (0.7 mg/mL BSA) for 72 h to investigate the propensity for protein adhesion. XPS demonstrated that the concentration of nitrogen (1.05%) on the surface of PEG endcapped PET film was statistically lower than PET (7.67%). SEM analysis was consistent with XPS results, and revealed the presence of adsorbed protein on the surface of PET films.     

Functionalization of poly(ethylene terephthalate) in the melt state: Chemical and rheological aspects

This article deals with a new way of improving the melt viscosity of linear poly(ethylene terephthalate) (PET) chains through the reaction of the PET end groups (alcohol and acid) with new chain extenders, 3‐(triethoxysilyl)propylsuccinic anhydride (ASSI) and 3‐glycidoxypropyltrimethoxysilane, during the melt processing of PET. The reactions, investigated with model compounds monomethylterephthalate and triethylene glycol monomethylether for PET? COOH and ? OH end groups, respectively, by multinuclear NMR spectroscopy (¹H, ¹³C, and ²⁹Si), provided evidence of well‐known acid–epoxide and alcohol–anhydride reactions, respectively. In addition, numerous other species appeared because of the presence of alkoxysilane groups, such as alcohol–alkoxysilane exchange reactions, acyloxysilane formation, and hydrolysis–condensation reactions of alkoxysilane. All these reactions led to the formation of branched chains when transposed to PET melt modification. A size exclusion chromatography analysis and the rheological behavior confirmed the presence of branched structures embedded in shorter linear PET chains. The rheological behavior of this blend was drastically modified in comparison with that of neat PET; consequently, there was an important increase in the zero‐shear viscosity, with a maximum concentration of branched structures of about 17 vol % obtained with an ASSI/PET molar ratio of 4. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2207–2223, 2005     

Segmented block copolymers of poly(ethylene glycol) and poly(ethylene terephthalate)

A new series of segmented copolymers were synthesized from poly(ethylene terephthalate) (PET) oligomers and poly(ethylene glycol) (PEG) by a two‐step solution polymerization reaction. PET oligomers were obtained by glycolysis depolymerization. Structural features were defined by infrared and nuclear magnetic resonance (NMR) spectroscopy. The copolymer composition was calculated via ¹H NMR spectroscopy. The content of soft PEG segments was higher than that of hard PET segments. A single glass‐transition temperature was detected for all the synthesized segmented copolymers. This observation was found to be independent of the initial PET‐to‐PEG molar ratio. The molar masses of the copolymers were determined by gel permeation chromatography (GPC). © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4448–4457, 2004     

Miscibility of poly(ethylene terephthalate)/poly(ethylene 2,6-naphthalate) blends by transesterification

The effects of transesterification on the miscibility of poly(ethylene terephthalate)/poly(ethylene 2,6-naphthalate) were studied. Blends were obtained by solution precipitation at room temperature to avoid transesterification during blend preparation. The physical blends and transesterified products were analyzed by wide-angle x-ray scattering, differential scanning calorimetry, and nuclear magnetic resonance spectroscopy. It was found that the physical blends are immiscible and when the extent of transesterification reaches 50% of the completely randomized state, independent of blend composition, the blends are not crystallizable and show a single glass transition temperature between those of starting polymers. The interchange reactions were significantly influenced by annealing temperature and time but negligibly by blend composition. © 1996 John Wiley & Sons, Inc.     

Unique crystalline structure and performance of poly(ethylene terephthalate) melt spun fibers

Modification of the threadline dynamics has effected significant alternations in the structure and improvements in the properties of high-speed melt spun poly(ethylene terephthalate) (PET) fibers. Key process parameters extant in the threadline dynamics, such as temperature, tensile stress, and deformation time, were independently controlled through proper implementation of on-line perturbations. The placement of a liquid isothermal bath in close proximity to the spinneret in the melt spinning threadline provided tremendous increase in the spinning stress while at the same time controlled the filament temperature corresponding to development of the desired fiber structure. Characterization of the fiber structure and physical properties has been carried out using birefringence measurements, density, shrinkage, x-ray diffraction, DSC, FTIR spectroscopy, and tensile tests. The results provided sufficient evidence to support the existence of a unique crystalline morphology that led to the significantly improved tensile properties and excellent dimensional stability of the resulting fibers. This unique crystalline morphology was typically characterized by the presence of a larger amount of extended chain segments and an enhanced molecular connectivity. ©1995 John Wiley & Sons, Inc.     

The influence of vacuum-ultraviolet radiation on poly(ethylene terephthalate)

Poly(ethylene terephthalate) was exposed to radiation from different kinds of low-pressure plasmas in an oxygen atmosphere. The lower wavelength limit of the spectrum investigated, λ = 112 nm, is the cut-off of magnesium fluoride used for separating the specimen chamber from the plasma light source. The total surface oxygen concentration, and the formation of hydroxyl, carbonyl, and carboxyl groups were evaluated from XPS measurements in combination with chemical derivatizations, and their dependences on the radiation spectrum and the oxygen pressure in the sample chamber have been investigated. © 1996 John Wiley & Sons, Inc.     

High‐pressure DTA of poly(butylene terephthalate), poly(hexamethylene terephthalate), and poly(ethylene terephthalate)

Pressure effect on the melting behavior of poly(butylene terephthalate) (PBT) and poly(hexamethylene terephthalate) (PHT) was studied by high‐pressure DTA (HP‐DTA) up to 320 and 530 MPa, respectively. Cooling rate dependence on the DSC melting curves of the samples cooled from the melt was shown at atmospheric pressure. Stable and metastable samples were prepared by cooling from the melt at low and normal cooling rates, respectively. DTA melting curves for the stable samples showed a single peak, and the peak profile did not change up to high pressure. Phase diagrams for PBT and PHT were newly determined. Fitting curves of melting temperature (T_m) versus pressure expressed by quadratic equation were obtained. Pressure coefficients of T_m at atmospheric pressure, dT_m/dp, of PBT and PHT were 37 and 33 K/100 MPa, respectively. HP‐DTA curves of the metastable PBT showed double melting peaks up to about 70 MPa. In contrast, PHT showed them over the whole pressure region. HP‐DTA of stable poly(ethylene terephthalate) (PET) was also carried out up to 200 MPa, and the phase diagram for PET was determined. dT_m/dp for PET was 49 K/100 MPa. dT_m/dp increased linearly with reciprocal number of ethylene unit. The decrease of dT_m/dp for poly(alkylene terephthalate) with increasing a segmental fraction of an alkyl group in a whole molecule is explained by the increase of entropy of fusion. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 262–272, 2000     

Interval kinetic gravimetric sorption of acetone in random copolymers of poly(ethylene terephthalate) and poly(ethylene 2,6-naphthalate)

Interval sorption kinetics of acetone in solvent cast films of random poly(ethylene terephthalate)-co-(ethylene 2,6-naphthalate) (PET-co-PEN) are reported at 35°C and at acetone pressures ranging from 0 to 7.3 cm Hg. Polymer composition is varied systematically from 0% to 50% poly(ethylene 2,6-naphthalate). Equilibrium sorption is well described by the dual-mode sorption model. Interval sorption kinetics are described using a two-stage model that incorporates both Fickian diffusion and protracted polymer structural relaxation. The incorporation of low levels of PEN into PET significantly reduces the excess free volume associated with the glassy state and, for these interval acetone sorption experiments in ∼ 5 μm-thick films, decreases the fraction of acetone uptake controlled by penetrant-induced polymer structural relaxation. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2973–2984, 1999     

Colour formation in poly(ethylene terephthalate) during melt processing

The discolouration, that occurs in virgin poly(ethylene terephthalate) - PET during melt processing, was studied using various bulk and surface analytical techniques. Proton nuclear magnetic resonance (¹H NMR) was used to study the bulk chemical changes occurring in the polymer during thermo-oxidative degradation. Chemical derivatisation with trifluoroacetic anhydride (TFAA) was used to label the hydroxyl groups introduced on the polymer surface by thermal oxidation.From the surface analysis studies using photoacoustic Fourier transform infrared spectroscopy (PA/FT-IR), diffuse reflectance infrared Fourier transform spectroscopy (DRIFT) and X-ray photoelectron spectroscopy (XPS) it was evident that colour formation starts initially with the hydroxylation of the terephthalic ring. Further, the formation of additional carbonyl functionalities and conjugated chromophoric systems complete the colour formation process.     

Synthesis and hydrolytic degradation of poly(ethylene succinate) and poly(ethylene terephthalate) copolymers

The conditions of synthesis of statistical poly(ethylene succinate-co-terephthalate) copolymers (2GTS) and high molecular weight poly(ethylene succinate) (PES) with good hydrolytic and optical parameters, designed for the production of biodegradable products and resins, are presented in this article. Copolymers were prepared by melt polycondensation of bis-(β-hydroxyethylene terephthalate) (BHET) and succinic acid (SA) with excess of ethylene glycol (2G) in the presence of a novel titanium/silicate catalyst (C-94) and catalytic grade of germanium dioxide (GeO₂) as cocatalyst. The chemical structure and physical properties of those materials were characterized by ¹H NMR, FT-IR, dynamical-mechanical thermal analyses (DMTA), differential scanning calorimetry (DSC), solution viscosity and spectroscopic methods. The hydrolytic degradation was performed in a water solution with variable pH, also in garden soil and in compost. The highest hydrolytic degradation rate was observed for pH 4 and for compost. Better hydrolytic degradation values in compost medium were observed for copolyester prepared in the presence of GeO₂ as polycondensation cocatalyst. The copolyester with 40 mol% of aliphatic units was chosen for industrial syntheses which were performed in ELANA and subsequently the processing parameters and compatibility with potato starch of this polyester were checked by BIOP Biopolymer Technologies AG.     

Water sorption/desorption kinetics in poly(ethylene naphthalene-2,6-dicarboxylate) and poly(ethylene terephthalate)

Water sorption/desorption experiments were carried out on films (～ 220 μm thick) of amorphous poly(ethylene naphthalene-2,6-dicarboxylate) (PEN) stored in ambient conditions for different periods of time (0.5-4 years) and of poly(ethylene terephthalate) (PET) with different degrees of crystalinity levels (0-29%) by means of FTIR spectroscopy. Water sorption/desorption kinetics follows Fick's law for all samples investigated. Water sorption isotherms, obtained from gravimetric methods, indicate a larger sorption capacity in the case of PEN materials. The apparent diffusion coefficients (D) are larger in the case of PET samples. The observed D values decrease with storage time (physical aging) of PEN samples and with the crystallinity of PET samples. © 1995 John Wiley & Sons, Inc.     

Atom transfer radical polymerization of styrene from different poly(ethylene terephthalate) surfaces: Films, fibers and fabrics

Poly(ethylene terephthalate) (PET) is a semi-crystalline thermoplastic polyester used in many fields. For a variety of applications, however, it is necessary to impart desired properties by introducing specific functional groups on the surface. A simple method for growing polymer brushes by atom transfer radical polymerization (ATRP) on PET films, fibers and fabrics was devised. The different PET surfaces were first reacted with 1,2-diaminoethane by aminolysis reaction to incorporate primary amino and alcohol functions on the surface. Then, in a second step, ATRP initiator was grafted by reaction with bromoisobutyryl bromide. The efficiency of these reactions was confirmed by using colorimetric titration and X-ray photoelectron spectroscopy (XPS). Surface-initiated ATRP was performed in bulk using styrene monomer with CuBr/PMDETA catalytic system in the presence of a sacrificial initiator (ethyl 2-bromoisobutyrate). Good control of the polymerization was obtained as attested by comparison of polystyrene molar masses obtained in solution from sacrificial initiator with those obtained from the surface after cleavage. Wetting properties were found to vary systematically depending to the type of functionalization and grafting. Evolution of surface morphology according to reaction steps was investigated using atomic force microscopy (AFM).     

Swelling-assisted modification of poly(ethylene terephthalate) by methacrylic acid

When a poly(ethylene terephthalate), PET, film is heated in an aqueous solution of methacrylic acid in the presence of hydrogen peroxide as an initiator, it is found that the weight of the film is increased. The amount of methacrylic acid that may be added onto the film is dependent upon the concentration of the monomer, the initiator, and the temperature at which the reaction occurs. Pretreatment of the film with 1,1,2,2,tetrachloroethane causes swelling and the amount of add-on is increased as the swelling level increases. Methacrylic-acid-modified PET films hydrolyze at room temperature in aqueous sodium hydroxide; the rate of hydrolysis is dependent upon the amount of add-on and the concentration of the base. This procedure leads to a chemically induced blend of polymethacrylic acid and poly(ethylene terephthalate), and grafting of the monomer onto the polymer film does not occur. © 1995 John Wiley & Sons, Inc.     

An evoluted bio-based 2,5-furandicarboxylate copolyester fiber from poly(ethylene terephthalate)

A series of bio-based poly(ethylene terephthalate-co-ethylene 2,5-furandicarboxylate) (PEFT) fibers was prepared via the industrially feasible melt-spinning and hot-drawing process. The effect of 2,5-furandicarboxylic acid (FDCA) content on the fibers properties was studied using differential scanning calorimetry, wide-angle X-ray diffraction, sound velocity, tensile, and boiling water shrinkage tests. It was found that the PEFT fibers showed comparable or superior tenacity to the PET fibers under the same conditions, especially the PEFT-4 fibers exhibited the highest tenacity (2.3, 2.9 cN/dtex for the drawn PET and PEFT-4 fibers prepared at the same take-up speed of 2500 m/min and a fixed draw ratio of 1.6). Moreover, the boiling water shrinkage of the PEFT fibers was quite close to that of the PET fibers under the same conditions, showing that the PEFT fibers were comparable to the PET fibers in heat resistance. The results indicated that the bio-based PEFT fibers would be a feasible alternative for the PET fibers, in terms of sustainability, processability, and mechanical properties. © 2020 Wiley Periodicals, Inc. J. Polym. Sci. 2020 , 58, 320–329