Morphology and properties of super-toughened bio-based poly(lactic acid)/poly(ethylene-co-vinyl acetate) blends by peroxide-induced dynamic vulcanization and interfacial compatibilization

Super-toughened poly(lactic acid) (PLA)/poly(ethylene-co-vinyl acetate) (EVA) blends were prepared via 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane (AD) induced dynamic vulcanization and in situ interfacial compatibilization. The effects of AD on the morphology and properties of PLA/EVA blends were studied using a Brabender torque rheometer, gel content test, scanning electron microscopy (SEM), differential scanning calorimetry (DSC) thermogravimetric analysis (TGA) and mechanical properties test. The torque and gel content demonstrated that EVA and PLA was successfully vulcanized in the presence of free radicals obtained by the decomposition of the 2,5-dimethyl-2,5-di(tert-butylperoxy)hexane (AD). Additionally, the gel content results indicated that, compared with PLA, EVA is more aggressive with free radicals. The SEM revealed that a relatively uniform phase morphology and good interfacial compatibilization were achieved in the dynamically vulcanized PLA/EVA/AD blends. The interfacial reaction and compatibilization between the component polymers resulted in the formation of super-toughened PLA/EVA blended materials.     

Highly toughened poly(lactic acid) (PLA) prepared through melt blending with ethylene-co-vinyl acetate (EVA) copolymer and simultaneous addition of hydrophilic silica nanoparticles and block copolymer compatibilizer

In this study, a highly toughened PLA was prepared through physical melt-blending with EVA at the presence of hydrophilic nanosilica and SEBS-g-MA block copolymer compatibilizer. The effect of nanosilica and compatibilizer on the morphology, mechanical properties, and linear rheology of the PLA/EVA blends was also investigated. According to TEM images, nanosilica was selectively located in the PLA matrix while some were placed on the interface between the two polymers as was also predicted by thermodynamic and kinetic analysis. Upon the addition of nanoparticles, the interfacial adhesion between the phases was enhanced and the average droplet size decreased. Interestingly, incorporation of SEBS-g-MA induced morphological changes as the spherical EVA droplets turned into a cylindrical shape. DSC results indicated that blending with EVA copolymer resulted in the reduction of crystallization of PLA matrix; however, the crystallinity increased at the presence of nanoparticles up to 5 wt%. The addition of compatibilizer considerably hindered the crystallization of the PLA phase. PLA/EVA blend containing optimum levels of nanosilica exhibited considerably enhanced tensile toughness, elongation at break, and impact strength. On the other hand, the simultaneous addition of nanoparticles and SEBS-g-MA led to synergistic toughening effects and the compatibilized blend containing nanosilica exhibited excellent impact toughness. For instance, the elongation at break of the compatibilized PLA/EVA blend containing the optimal content of nanosilica was increased from 7% to 121% (compared to neat sample). The notched Izod impact strength was also increased from 5.1 to 65 kJ/m². Finally, the microstructure of the blends was assessed by rheological measurements.     

Toughening of poly(lactic acid) by ethylene-co-vinyl acetate copolymer with different vinyl acetate contents

The well-known bio-based and biocompostable poly(lactic acid), PLA, suffers from brittleness and a low heat distortion temperature. In this paper, we address a possible route to make PLA tough(er) by blending with ethylene-co-vinyl acetate (EVA) with different vinyl acetate contents. The compatibility and phase morphology of the PLA/EVA blends was controlled by the ratio of vinyl acetate and ethylene in the random copolymers. Tough PLA/EVA blends with increased impact toughness, up to a factor of 30, were obtained with a maximum toughness at a vinyl acetate content of approximately 50 wt.%. The local deformation mechanism was well studied by TEM, SAXS and SEM. It revealed that internal rubber cavitation in combination with matrix yielding is the dominant toughening mechanism for the PLA/EVA blends under both impact and tensile testing conditions.     

Toughening Poly(lactic acid) with Imidazolium-based Elastomeric Ionomers

Imidazolium-based elastomeric ionomers (i-BIIR) were facilely synthesized by ionically modified brominated poly(isobutylene-co-isoprene) (BIIR) with different alkyl chain imidazole and thoroughly explored as novel toughening agents for poly(lactic acid) (PLA). The miscibility, thermal behavior, phase morphology and mechanical property of ionomers and blends were investigated through dynamic mechanical analyses (DMA), differential scanning calorimetry (DSC), scanning electron microscopy (SEM), tensile and impact testing. DMA and SEM results showed that better compatibility between the PLA and i-BIIR was achieved compared to the PLA/unmodified BIIR elastomer. A remarkable improvement in ductility with an optimum elongation at break up to 235% was achieved for the PLA/i-BIIR blends with 1-dodecylimidazole alkyl chain (i-BIIR-12), more than 10 times higher than that of pure PLA. The impact strengths of PLA were enhanced from 1.9 kJ/m² to 4.1 kJ/m² for the PLA/10 wt% i-BIIR-12 blend. Toughening mechanism had been established by systematical analysis of the compatibility, intermolecular interaction and phase structures of the blends. Interfacial cavitations initiated massive shear yielding of the PLA matrix owing to a suitable interfacial adhesion which played a key role in the enormous toughening effect in these blends. We believed that introducing imidazolium group into the BIIR elastomer was vital for the formation of a suitable interfacial adhesion.     

Thermal, ozone and gamma ageing of styrene butadiene rubber and poly(ethylene-co-vinyl acetate) blends

Ageing behaviour of SBR/EVA blends due to the effects of heat, ozone, and gamma radiation was studied with reference to blend ratio, three crosslinking systems (sulfur, peroxide and mixed) and a compatibiliser (SEBS-g-MA). It was found that an increase in the EVA content of the blends enhanced the ageing characteristics. Among the different crosslinking systems, a peroxide cured system exhibited the best retention of properties even after severe ageing. Tensile strength of peroxide cured SBR/EVA blends increased slightly after ageing for three days at 70 °C due to continued crosslinking, whereas tensile strength of all blends decreased on ageing at 100 °C. Compatibilisation with SEBS-g-MA improved the thermal, gamma and water ageing resistance of SBR/EVA blends.     

Significant enhancement of crystallization kinetics of polylactide in its immiscible blends through an interfacial effect from comb-like grafted side chains

A significant enhancement in isothermal crystallization kinetics of biodegradable polylactide (PLA) in its immiscible blends can be accomplished through blending it with a comb-like copolymer. PLA was blended with poly(ethylene glycol) methyl ether acrylate (PEGA) and poly[poly(ethylene glycol) methyl ether acrylate] (PPEGA, a comb-like copolymer), respectively. The results measured from phase contrast optical microscopy (PCOM) and differential scanning calorimetry (DSC) indicate that PLA and PEGA components are miscible, whereas PLA and PPEGA components are immiscible. The study of crystallization kinetics for PLA/PEGA and PLA/PPEGA blends by means of polarized optical microscopy (POM) and DSC indicates that both PEGA and PPEGA significantly increase the PLA spherulitic growth rates, G, although PLA/PPEGA blends are immiscible and the glass transition temperatures of PLA only have slight decreases. PPEGA component enhances nucleation for PLA crystallization as compared with PEGA component owing to the heterogeneous nucleation effect of PPEGA at the low composition of 20 wt%, while PLA crystallization-induced phase separation for PLA/PEGA blend might cause further nucleation at the high composition of 50 wt%. DSC measurement further demonstrates that isothermal crystallization kinetics can be relatively more enhanced for PLA/PPEGA blends than for PLA/PEGA blends. The “abnormal” enhancement in G for PLA in its immiscible blends can be explained by local interfacial interactions through the densely grafted PEGA side chains in the comb-like PPEGA, even though the whole blend system (PLA/PPEGA blends) represents an immiscible one.     

Effect of EVA copolymer containing different VA content on the thermal and rheological properties of bio-based high-density polyethylene/ethylene vinyl acetate blends

The effect of ethylene vinyl acetate (EVA) concentration and vinyl acetate (VA) content of EVA on the mechanical, morphological, and rheological properties of bio-based high-density polyethylene (BioPE)/EVA blends was investigated. The blends were characterized by X-ray diffraction, differential scanning calorimetry, scanning electron microscopy, and rheological measurements under oscillatory shear flow. The degree of crystallinity of BioPE decreased with the increase in the EVA concentration and was unaffected with the increase in the VA content. DMTA results showed a decrease in the storage modulus (E′) with the increase in EVA content and that the BioPE/EVA19 blends showed higher E′ values than BioPE/EVA28 blend. The impact strength substantially increased with the addition of EVA concentration above 5 mass% and was higher for the blends containing the highest VA content. The blends containing a higher content of VA exhibited the higher EVA dispersed phase domain size, which increased with the increase in EVA concentration. The complex viscosity increased with the increase in the EVA content, being higher for the BioPE/EVA blends containing higher VA content. The storage modulus increased, at low frequencies, with the increase in the EVA content and can be ascribed to the increase in the EVA dispersed phase domain size.

     

Thermal,rheological, morphological and mechanical properties of high density polyethylene/ethylene vinyl acetate copolymer (HDPE/EVA) blends

Thermal, rheological, morphological and mechanical properties of binary HDPE and EVA blends were studied. The results of rheological studies showed that for given HDPE and EVA, the interfacial interaction in HDPE-rich blends is higher than EVA-rich blends. Using three different rheological criterions, the phase inversion composition was predicted to be in 30 wt% of the EVA phase. This showed good agreement with morphological studies. The tensile strength for HDPE-rich blends showed positive deviation from mixing rule, whereas the EVA-rich blends played negative deviation. These results were in a good agreement with the results of viscoelastic behavior of the blends. The thermal analysis revealed that high co-crystallizaiton in 90/10 composition, which increased the tensile strength and decreased the elongation at break in this composition. Furthermore, the results of thermal behavior of the blends indicated that the melting temperatures of HDPE decrease due to the dilution effect of EVA on HDPE.     

Rheology, morphology and mechanical properties of polyethylene/ethylene vinyl acetate copolymer (PE/EVA) blends

Rheology, morphology and mechanical properties of binary PE and EVA blends together with their thermal behavior were studied. The results of rheological studies showed that, for given PE and EVA, the interfacial interaction in PE-rich blends is higher than EVA-rich blends, which in turn led to finer and well-distributed morphology in PE-rich blends. Using two different models, the phase inversion composition was predicted to be in 45 and 47 wt% of the PE phase. This was justified by morphological studies, where a clear co-continuous morphology for 50/50 blend was observed. The tensile strength for PE-rich blends showed positive deviation from mixing rule, whereas the 50/50 blend and EVA-rich blends displayed negative deviation. These results were in a good agreement with the results of viscoelastic behavior of the blends. The elongation at break was found to follow the same trend as tensile strength except for 90/10 PE/EVA blend. The latter was explained in terms of the effect of higher co-crystallization in 90/10 composition, which increased the tensile strength and decreased the elongation at break in this composition. The results of thermal behavior of the blends indicated that the melting temperatures of PE and EVA decrease and increase, respectively, due to the dilution effect of EVA on PE and nucleation effect of PE on EVA.     

聚乳酸/乙烯-醋酸乙烯酯共聚物共混物的形态与黏弹行为

熔融共混制备了不同组分比的聚乳酸(PLA)/乙烯-醋酸乙烯酯共聚物(EVA)共混物,采用扫描电子显微镜(SEM)、溶剂选择性蚀刻和旋转流变仪研究了共混物不相容的相形态及其黏弹响应.研究结果表明,PLA/EVA共混物为典型的热力学不相容体系,两基体组分间的界面张力约为2.2 mN/m;因此随组分比的不同,共混物表现出"海-岛"分散和双连续的不相容相形态;体系中EVA的相反转浓度约为50 wt%～60 wt%,这与黏性模型对相反点预测的结果一致;与双连续相形态的体系相比,乳液模型能够更好的描述具有"海-岛"分散形态的体系的线性黏弹响应,共混体系相对较宽的相反转区域主要源于两组分间较大的弹性比以及EVA自身的屈服行为.     

Aliphatic Polyester Blends Based upon Poly(Lactic Acid) and Oligomeric Poly(Hexamethylene Succinate)

Abstract

In an attempt to gain a degree of control over the mechanical and degradation properties of poly(lactic acid) [PLA], large-scale efforts are underway to alter the phase morphology of PLA through chemical and physical modification. Consistent with this theme, our work aims to adjust the molecular architecture of highly amorphous PLA with an increasing concentration of hydroxy-terminated oligomeric poly(hexamethylene succinate) [PHS]. Gel-permeation chromatography (GPC) verifies the enhanced presence of PHS in the blends with a concomitant reduction in number-average molecular weight as the weight fraction of PHS is raised from 0.10 to 0.40. Differential scanning calorimetry (DSC) indicates amorphous phase compatibility between PHS and PLA at weight compositions of 10/90 and 20/80. However, as the amount of PHS approaches 30 and 40 wt%, the PHS exhibits the ability to crystallize independently from the induced PLA crystalline phase. Dynamic mechanical thermal analysis (DMTA) illustrates variable behavior of the materials under tension as a consequence of structural alterations generated by the oligoester. Finally, preliminary results suggest that these alterations may suppress the hydrolytic degradation of PLA.     

PLA maleation: an easy and effective method to modify the properties of PLA/PCL immiscible blends

In this study, maleic-anhydride-grafted polylactide (PLA-g-MA) was investigated as a potential compatibilizing agent for the polylactide (PLA)/poly(ε-caprolactone) (PCL) system, with the aim of enhancing the final properties of the two polymer blends. Indeed, PLA-g-MA was prepared via reactive blending through a free radical process and characterized by means of ¹H-NMR and titration measurements, which demonstrated that the employed procedure allows grafting 0.7 wt% of MA onto the polymer backbone, while avoiding a dramatic reduction of PLA molecular mass. The specific effect of the MA-grafted PLA on the features of the PLA/PCL system was highlighted by adding different amounts of PLA-g-MA to 70:30 (w/w) PLA/PCL blends, where the 70 % PLA component was progressively substituted by its maleated modification. The efficiency of PLA-g-MA as a compatibilizer for the PLA/PCL blends was assessed through SEM analysis, which showed that the dimensions of PCL domains decrease and their adhesion to PLA improves by increasing the amount of PLA-g-MA in the blends. The peculiar microstructure promoted by the presence of PLA-g-MA was found to enhance the mechanical properties of the blend, improving the elongation at break without decreasing its Young’s modulus. Our study demonstrated that not only the microstructure but also the thermal properties of the blends were significantly affected by the replacement of PLA with PLA-g-MA.     

Evaluation of PLA content in PLA/PBAT blends using TGA

The thermogravimetric analysis (TGA) was used to evaluate the polylactide (PLA) content in PLA/poly(butylene adipate-co-terephthalate) (PLA/PBAT) blends. The TGA curves of PLA/PBAT blends containing magnesium oxide (MgO) can clearly show two-step weight loss profiles because PLA can be selectively depolymerized in PLA/PBAT blends under the catalysis of MgO, and thus the PLA content can be determined according to the TGA curve for the blends. The detection scope of this method is especially applicable to the PLA content in the range of 10–90 wt% in PLA/PBAT blends at a heating rate 10 °C·min⁻¹. The measurement reliability was evaluated by parallel experiments. When the PLA content was 20, 50 and 80 wt%, the standard deviation (STDEV) and the absolute error for the measurements were less than 2.0 wt% and ±1.0 wt%, respectively, which indicated that the method is sufficiently reliable.     

Nonisothermal crystallisation, melting behavior and wide angle X-ray scattering investigations on linear low density polyethylene (LLDPE)/ethylene vinyl acetate (EVA) blends: effects of compatibilisation and dynamic crosslinking

Crystallisation studies on LLDPE/EVA blends and the individual components were performed with wide angle X-ray scattering (WAXS) technique and differential scanning calorimetry (DSC) DSC was used to characterise the quiescent crystallisation behavior. The heat of fusion and crystallinity of the blends were reduced by the addition of EVA. The experimental and theoretical values of crystallinity of the blends were found to be mutually agreeing. Crystallisation of LLDPE remains impeded to some extent due to the presence of amorphous EVA. Compatibilisation does not affect crystallinity whereas crosslinking decreases crystallinity. Crosslinking and compatibilisation make no significant change in the melting temperature of the blends. X-ray diffraction studies were carried out on un-crosslinked and crosslinked LLDPE/EVA blends with a view to study the effect of blend composition and crosslinking on crystallinity and lattice distance. Studies revealed that LLDPE and EVA have orthorhombic unit cell. Blending with EVA did not affect the crystalline structure of LLDPE, but the crystallinity decreases with EVA content. At low concentrations of EVA the lattice parameters remain unchanged. Above 30% EVA content however, a linear increase has been observed. Dicumyl peroxide (DCP) crosslinked samples show considerable shift of (1 1 0), (2 0 0) and (0 2 0) crystalline peaks towards lower 2θ values indicating an increase of unit cell parameters of the orthorhombic unit cell of polyethylene. At lower EVA-concentrations (<50%) the crystalline structure remains unchanged. For EVA-contents of more than 70% however, increasing DCP-content reduces the crystallinity of the blends and increases the lattice distance. This indicates that DCP-crosslinking is more effective in EVA phase than in the LLDPE phase.     

Compatibility and phase structure of binary blends of poly(lactic acid) and glycidyl methacrylate grafted poly(ethylene octane)

This work study is the compatibility, phase structure, and component interaction of poly(lactic acid) (PLA) and glycidyl methacrylate grafted poly(ethylene octane) (GMA-g-POE denoted as mPOE) blend by Fourier transform infrared (FTIR) spectra, dynamic mechanical analysis (DMA), scanning electron microscopy (SEM), and wide-angle X-ray diffraction (WAXD), respectively. All the binary blend compositions exhibit two distinct glass transition temperatures corresponding to the mPOE-rich and PLA-rich phases, respectively. Moreover, these two peaks approach each other with increasing mPOE content, indicating partial compatibility between the PLA and mPOE. Chemical reactions between the end carboxyl groups of the PLA and epoxy groups of the mPOE are considered as the driving force of the enhanced compatibility. They lead to an increase in viscosity of the blends and a decrease in the structural symmetry of PLA. This result brings about a decrease in the spherulite growth rate and the degree of crystallinity. Glass transition temperature (T_g) depression of mPOE is attributed to the negative pressure imposed on the dispersed rubber phase, resulting from differential contraction due to the thermal shrinkage mismatch upon cooling from the melt state. The negative pressure in the dispersed particles, in turn, would cause a dilational effect for the matrix ligament between the particles, and therefore increases the ductility and toughness of PLA.     

Thermal degradation of poly(lactic acid) (PLA) and poly(butylene adipate-co-terephthalate) (PBAT) and their blends upon melt processing

Poly(lactic acid) (PLA) and poly(butylene adipate-co-terephthalate) (PBAT) are biodegradable aliphatic polyesters, which being semicrystalline and thermoplastic can be processed by conventional methods. Their blends give interesting materials for industrial packaging applications, due to their increased ductility as PBAT content increases. However, like many aliphatic polyesters, the PLA matrix degrades upon melt processing thus affecting the thermo-mechanical features of the blended material. In this work, we studied the effect of processing at high temperature on the molecular weight distribution, morphology, and thermo-mechanical properties of both homopolymers, as well as the PLA/PBAT 75/25 blend. Notably, different processing conditions were adopted in terms of temperature (range 150-200 °C) and other relevant processing parameters (moisture removal and nitrogen atmosphere). Analysis of PLA/PBAT blends indicated that intermolecular chain reactions took place under strong degradative conditions of PLA, yielding PLA/PBAT mixed chains (copolymers). Increasing amounts of copolymers resulted in improved phase dispersion and increased ductility, as SEM and mechanical tests indicated. Conversely, reduced PLA degradation with less copolymer formation, afforded higher modulus materials, owing to poorer dispersion of the soft phase (PBAT) into the PLA matrix.     

Effect of organoclay loading and electron beam irradiation on the physico‐mechanical properties of low‐density polyethylene/ethylene‐vinyl acetate blend

The influence of electron beam (EB) irradiation and organoclay (OC) loading on the properties of low‐density polyethylene (LDPE)/ethylene‐vinyl acetate (EVA) blends was investigated. The samples were subjected to the EB irradiation with the dose values of 50 and 250 kGy. X‐ray diffraction (XRD), gel content, mechanical, thermal, and electrical properties were utilized to analyze the characteristics of the LDPE/EVA blends with and without OC at different irradiation dosages. Gel content analysis showed that the OC promotes considerably the insoluble part so that the LDPE/EVA blends filled with OC become fully crosslinked at 250 kGy; possibly through the formation of further crosslinks between OC and polymer chains. The samples irradiated by EB showed enhanced mechanical properties due to the formation of three‐dimensional networks. In addition, thermogravimetric analysis indicated that combined OC loading and radiation‐induced crosslinking improved thermal stability of LDPE/EVA blends considerably. Copyright © 2011 John Wiley & Sons, Ltd.     

Effect of montmorillonite and chain extender on rheological,morphological and biodegradation behavior of PLA/PBAT blends

The effect of montmorillonite clay (MMT) and/or chain extender (CE) on rheological, morphological and biodegradation properties of PLA/PBAT blend was investigated. The biodegradation behavior was evaluated by CO₂ evolution in soil burial. CE incorporation resulted in an increase in the complex viscosity of PLA/PBAT blends, an increase in PLA crystallinity and a decrease in the dispersed phase diameter. MMT incorporation resulted in an increase in the complex viscosity, more pronounced shear-thinning behavior and a decrease in the dispersed phase diameter. CE incorporation resulted in a slight effect in the rheological properties of PLA/PBAT blend in the presence of MMT. Unfilled PLA/PBAT blend presented the highest amount of evolved CO₂, and the micrographs indicated that degradation tends to occur on the surface. MMT delayed biodegradation of PLA/PBAT blends even although their surfaces presented some cracks and holes in a few localized regions. PLA/PBAT + CE blend presented the lowest amount of evolved CO₂.     

Transparent and ductile poly(lactic acid)/poly(butyl acrylate) (PBA) blends: Structure and properties

Poly(butyl acrylate) was prepared by the free radical polymerization of butyl acrylate as an initiator in the presence of 2,2′-Azoisobu-tyronitrile (AIBN) and the average molecular weight, polydispersity and thermal stability were evaluated. PLA and PBA were melt blended using a Haake Rheometer, and the light transmission, thermal properties, dynamic rheological properties, mechanical properties, phase morphology of blends and toughening mechanism were investigated. Dynamic rheology, SEM and DSC results show that the PLA is partial miscible with PBA. The PBA component improved the crystallization ability of PLA and the crystallinity of PLA increased with content of PBA (<15 wt.%). With the increase of PBA, the tensile strength and modulus of the blend decreased slightly while the elongation at break and toughness were dramatically increased. With the addition of PBA, the failure mode changes from brittle fracture of neat PLA to ductile fracture of the blend. Rheological results revealed the complex viscosity and melt elasticity of the blends decreased with increasing content of PBA and phase segregation occurred at loading above 11 wt.% PBA. UV–vis light transmittance showed that PLA/PBA blends with a high transparency, and the transmittance decreased with the amount of PBA.     

Binary and ternary poly(lactic acid)/poly(ϵ-caprolactone) blends: The effects of oligo-ϵ-caprolactones upon mechanical properties

Oligo-ε-caprolactones(o-CL) have been utilized as principle secondary components within poly(lactic acid)[PLA]-based blends as well as additives within larger-sized PCL/PLA blends in an effort to fully complement the mechanical attributes of the respective polyesters. Dynamic mechanical thermal analysis(DMTA) shows that the presence of o-CL plasticizes the PLA non-crystalline phase with a more pronounced effect seen as the size of o-CL is reduced. Moreover, it appears that the size of o-CL could also affect the static mechanical properties of the ternary systems as material stiffness and strength reside between those properties measured for high molecular weight PCL/PLA binary blends and the PLA homopolyester. Future work will examine the ability of these blends to sustain these properties during hydrolytic exposure.