Prevention of oxide aging acceleration by nano-dispersed clay in styrene-butadiene rubber matrix

In order to minimize the oxidative degradation of SBR at high temperature, the nano-dispersed clay layers were introduced by using the SBR/clay (100/80) nanocompound to prepare SBR/clay/carbon black (CB) nanocomposites, then the effects of nano-clay on the properties of SBR nanocomposites are investigated. The clay layers and CB are uniformly dispersed in the SBR matrix at nano-scale. The mechanical properties of the SBR/clay/CB nanocomposites mostly decrease with the increase of clay loading, however, with the increase of clay loading, the change rate of the mechanical properties of the nanocomposites decreases and the aging coefficient of the nanocomposites rises, and the length and depth of the cracks of the aged nanocomposites after bending decrease, which means that the clay layers can provide the nanocomposites excellent thermal aging resistance and heat resistance. The experiment of aging with air and without air proved the importance of oxygen during rubber aging process. The FTIR spectra show the generation of oxygen-containing group on the external surface of the nanocomposites during aging. The DSC results indicate the differences between the internal layer and the external layer of the aged nanocomposites.     

Stimuli‐responsive polymer nanocomposites based on styrene‐butadiene rubber and bacterial cellulose whiskers

Water‐induced mechanically adaptive rubber nanocomposites were prepared by mixing bacterial cellulose whiskers (BCWs) suspension with styrene‐butadiene rubber (SBR) latex, followed by evaporation method. The structure, morphology, dynamic mechanical properties, water stimuli‐responsive behavior, and biodegradability of SBR/BCWs nanocomposite films were investigated. The results showed that the hydrophilic whiskers had a significant reinforcement effect on the storage modulus of SBR matrix, which originated from the formation of a rigid three‐dimensional filler network within matrix by strong hydrogen bonding between whiskers. The SBR/BCWs nanocomposites showed pronounced water stimuli‐responsive behavior compared with neat SBR. The storage modulus of SBR/BCWs nanocomposite could be decreased by 99.2% after equilibrium water swelling. This remarkable water‐triggered modulus change is attributed to the disentanglement of BCWs network via competitive hydrogen bonding with water.     

Preparation and properties of natural rubber/rectorite nanocomposites

Natural rubber (NR)/rectorite nanocomposite was prepared by co-coagulating NR latex and rectorite aqueous suspension. The transmission electron microscopy (TEM) and X-ray diffraction (XRD) were employed to characterize the microstructure of the nanocomposite. The results showed that the nanocomposite exhibited a higher glass transition temperature, lower tan δ peak value and slightly broader glass transition region compared with pure NR. The gas barrier properties of the NR/rectorite nanocomposites were remarkably improved by the introduction of nanoscale rectorite because of the increased tortuosity of the diffusive path for a penetrant molecule. The nanocomposites have a unique stress-strain behavior due to the reinforcement and the hindrance of rectorite layers to the tensile crystallization of NR.     

CdS-TiO2/累托石复合材料的制备及光催化性能

采用原位插层法制备了CdS-TiO2/累托石纳米复合材料. 以X射线粉未衍射、电镜、红外光谱、漫反射吸收光谱及液氮吸附比表面积测定等方法对其微结构和性能进行了分析与表征. 并以罗丹明B(RB)为模拟有机污染物, 对比研究了累托石、TiO2/累托石与CdS-TiO2/累托石的吸附和光催化性能. 结果表明, 与累托石相比, CdS-TiO2/累托石具有更复杂的多孔结构、更大的孔体积和比表面积以及更有效的光吸收能力; 该类复合材料表现出良好的吸附性能和光催化降解活性.     

激光烧结制备尼龙12/累托石纳米复合材料

将有机累托石与尼龙12粉末混合,采用激光烧结(SLS)技术制备了尼龙12累托石纳米复合材料,这是一种使纳米复合材料的制备与材料的成型同时进行的方法.利用X射线衍射(XRD)、红外光谱(FTIR)、扫描电镜(SEM)等手段对复合材料的结构进行了表征,并对其力学性能及热性能进行了研究.结果表明,尼龙12分子在激光烧结过程中插入到累托石层间,形成的复合材料在拉伸强度、弯曲强度、冲击强度等力学性能及热稳定性能方面均优于尼龙12烧结试样.     

The rheological behavior of ethylene vinyl acetate copolymer/rectorite nanocomposites during the melt extrusion process

To optimize the preparation process for ethylene vinyl acetate (EVA)/rectorite nanocomposites during the melt extrusion, the effect of rectorite on the rheological property of molten polymer has been explored in this paper. The dispersion of rectorite in EVA was probed by X‐ray diffraction, and the rheological behaviors of EVA copolymer and EVA/rectorite nanocomposites during the extrusion process were investigated by means of HAAKE minilab. The positron results reveal that introducing the rectorite in EVA matrix increases the interfaces in composites. And the rheological results indicate that the viscosity of EVA and EVA/rectorite nanocomposites in the molten state was influenced by the processing temperature, processing time and shearing rate. For all the samples, the viscosity increases with increasing the shear rate, and decreases with increasing extrusion temperature. Moreover, compared with the pure EVA, the EVA/rectorite nanocomposite presents a lower viscosity at the same processing condition. Copyright © 2016 John Wiley & Sons, Ltd.     

Ionic liquid functionalized graphene oxide for enhancement of styrene‐butadiene rubber nanocomposites

Ionic liquid 1‐allyl‐3‐methyl‐imidazolium chloride (AMICl) is used to fine‐tune the surface properties of graphene oxide (GO) sheets for fabricating ionic liquid functionalized GO (GO‐IL)/styrene‐butadiene rubber (SBR) nanocomposites. The morphology and structure of GO‐IL are characterized using atomic force microscope, X‐ray diffraction, differential scanning calorimetry, X‐ray photoelectron spectroscopy, Fourier transform infrared spectroscopy, UV‐vis spectra and Raman spectra. The interaction between GO and AMICl molecules as well as the effects of GO‐IL on the mechanical properties, thermal conductivity and solvent resistance of SBR are thoroughly studied. It is found that AMICl molecules can interact with GO via the combination of hydrogen bond and cation–π interaction. GO‐IL can be well‐dispersed in the SBR matrix, as confirmed by X‐ray diffraction and scanning electron microscope. Therefore, the SBR nanocomposites incorporating GO‐IL exhibit greatly enhanced performance. The tensile strength, tear strength, thermal conductivity and solvent resistance of GO‐IL/SBR nanocomposite with 5 parts per hundred rubber GO‐IL are increased by 505, 362, 34 and 31%, respectively, compared with neat SBR. This method provides a new insight into the fabrication of multifunctional GO‐based rubber composites. Copyright © 2016 John Wiley & Sons, Ltd.     

Mechanical properties and structural characteristics of PP/PP‐g‐SBR nanocomposites prepared by dynamical photografting

Poly(propylene) (PP)/PP grafted styrene‐butadiene rubber (PP‐g‐SBR) nanocomposite was prepared by blending PP with PP‐g‐SBR using dynamical photografting. The crystal morphological structure, thermal behavior, and mechanical properties of PP/PP‐g‐SBR nanocomposites have been studied by photoacoustic Fourier transform infrared spectroscopy (PAS‐FT‐IR), wide‐angle X‐ray diffraction (WAXD), scanning electron microscopy (SEM), differential scanning calorimetry (DSC), and mechanical measurements. The data obtained from the mechanical measurements show that the PP‐g‐SBR as a modifier can considerably improve the mechanical properties of PP/PP‐g‐SBR nanocomposites, especially for the notched Izod impact strength (NIIS). The NIIS of the nanocomposite containing 2 wt% PP‐g‐SBR measured at 20°C is about 2.6 times that of the control sample. The results obtained from PAS‐FTIR, WAXD, SEM, and DSC measurements revealed the enhanced mechanism of impact strength of PP/PP‐g‐SBR nanocomposites as follows: (i) the β‐type crystal of PP formed and its content increased with increasing the photografting degree of PP‐g‐SBR; (ii) the size of PP‐g‐SBR phase in the PP/PP‐g‐SBR nanocomposites obviously reduced and thus the corresponding number of PP‐g‐SBR phase increased with increasing the photografting degree of PP‐g‐SBR. All the earlier changes on the crystal morphological structures are favorable for increasing the compatibility and enhancing the toughness of PP at low temperature. Copyright © 2004 John Wiley & Sons, Ltd.     

Modification of α-ZrP nanofillers by amines of different chain length: Consequences on the morphology and mechanical properties of styrene butadiene rubber based nanocomposites

An aqueous slurry of α-ZrP lamellar nanofillers has been modified by amine type surfactants. The influence of the alkylamine chain length and of the cationic exchange rate on the nanofiller d-spacing has been analyzed. The strength of the interactions formed between the intercalating agent and the filler has been studied by Infra Red Spectroscopy (FTIR), Solid-state Nuclear Magnetic Resonance (³¹P MAS NMR) and Thermogravimetric Analysis (TGA). Different routes allowing to obtain optimized filler properties while minimizing the surfactant weight amount have been proposed from the detailed analysis of the intercalation mechanism. Styrene Butadiene Rubber nanocomposites have been prepared directly from the different slurries of modified α-ZrP. The dispersion of the organophilic α-ZrP in the SBR matrix has been characterized and the mechanical properties of the corresponding nanocomposites have been determined and discussed as a function of the filler modification, of the nanocomposite morphology and of the filler/matrix interfacial properties.     

层状硅酸盐累托石/环氧树脂纳米复合材料的结构和性能研究

用有机改性的层状累托石与环氧树脂复合制备出纳米复合材料 .通过改变累托石含量发现在很低含量 (0 5W % )时纳米复合材料具有最佳力学和热学性能 ,冲击强度增加 12 0 % ,断裂伸长率增加 330 %玻璃化转变温度提高 2 8℃ .用X衍射、透射电镜和红外吸收光谱研究了材料的微观结构 ,结果表明层状累托石和环氧树脂发生了化学反应 ,观测到了层状累托石完全剥离和插层两种结构形态 ,且累托石含量较低时容易形成剥离型 .具有大的比表面积、高的反应活性的累托石片层分散于环氧基体中形成剥离型为主的结构有利于改善复合材料的力学性能并增加其热稳定性 .     

累托石粘土/热塑性聚氨酯弹性体纳米复合材料的热性能研究

以十二烷基季铵盐与累托石 (REC)进行阳离子交换得到有机粘土 (OREC) ,以OREC与热塑性聚氨酯弹性体 (TPUR)采用熔融挤出共混法制备了OREC TPUR纳米复合材料 .用透射电子显微镜 (TEM)表征了复合材料的微相结构 ,测试了复合材料动态热机械性能 (DMA)及热失重 (TG) ,讨论了复合材料的耐热空气老化性能及耐油介质性能等 .结果表明 ,累托石粘土在聚氨酯热塑性弹性体中以纳米尺寸分散 ,纳米复合材料具有较高的动态热机械性能 ,其储能模量最大可提高 7倍多 ,损耗模量最大可提高 4倍多 .复合材料的其他性能均有不同程度的提高 ,特别是OREC添加量为 2 %时 ,复合材料TG、耐油性及耐空气老化性能最高 .其初始分解温度提高 1 5℃ ,在 40 #机油中浸泡 1 68h后拉伸强度保持率达到 86 4% ,1 2 0℃热空气老化箱中老化 72h后拉伸强度保持率达到 87 0 % .     

Compatibilized polyethylene—thermally reduced graphene nanocomposites: Interfacial interactions and hyperspectral mapping for component distribution

Ethylene-co-acrylic acid (EAA) and ethylene-co-methacrylic acid ionomer (EMAZ) copolymers were used as compatibilizers for polyethylene-graphene nanocomposites generated by melt mixing. At 5 wt% content, the EAA compatibilizer enhanced the tensile modulus of PE by 40 % and shear modulus by >300 % (1 rad/s) due to efficient dispersion of graphene platelets which helped in effective stress transfer. These also resulted in enhanced thermal stability for PE-EAA-G nanocomposite as compared to nanocomposite with EMAZ. The properties of the nanocomposites were significantly better than the conventional nanocomposites based on layered silicate materials. Mapping of the component distribution in the nanocomposites was demonstrated by using hyperspectral imaging. The nanocomposite with EAA exhibited higher extent of spectral signal mixing due to better mixing of filler and compatibilizer in PE matrix. On the other hand, nanocomposite with EMAZ had no spectral mixing as the components did not mix optimally with each other. The DSC thermogram for this nanocomposite also exhibited a small shoulder at low temperature probably due to immiscibility of the compatibilizer with the matrix polymer. The hyperspectral imaging and mapping was thus demonstrated to be a useful method for determination of component distribution in complex nanocomposite systems.     

Insights into the Payne Effect of Carbon Black Filled Styrene-butadiene Rubber Compounds

As a widely used reinforcing filler of rubber, carbon black(CB) often enhances the nonlinear Payne effect and its mechanism still remains controversial. We adopt simultaneous measurement of rheological and electrical behaviors for styrene-butadiene rubber(SBR)/CB compounds and CB gel(CBG) during large deformation/recovery to investigate the contribution of conductive CB network evolution to the Payne effect of the compounds. In the highly filled compounds, the frequency dependence of their strain softening behavior is much more remarkable than that of their CB network breakdown during loading, while during unloading the unrecoverable filler network hardly affects the complete recovery of modulus, both revealing that their Payne effect should be dominated by the disentanglement of SBR matrix. Furthermore,the bound rubber adjacent to CB particles can accelerate the reconstruction of continuous CB network and improve the reversibility of Payne effect. This may provide new insights into the effect of filler network, bound rubber, and free rubber on the Payne effect of CB filled SBR compounds.     

Organic inorganic dye filler for polymer: blue-coloured layered double hydroxides into polystyrene

A series of blue dye molecules, Evans blue (EB), Chicago sky blue (CB), Niagara blue (NB) were incorporated by direct co-precipitation within the galleries of negatively charge layered double hydroxide (LDH). The materials of cation composition Zn/Al = 2 lead to well-defined organic inorganic assemblies. The molecular arrangement of the interleaved dye molecule is proposed by 1D electronic density projection along the stacking direction for the hydrothermally treated samples with alternatively a highly inclined orientation of EB and CB and a parallel-bilayer arrangement for NB. Blue coloured LDH assemblies were subsequently dispersed into polystyrene (PS). It was found that the hybrid fillers do not interfere in the radical polymerization of styrene, giving rise to similar molecular weight and polydispersity than filler free PS, while higher glass transition temperatures were obtained for the nanocomposites. This was consistent with the rheological behaviour with the observation for LDH/NB filler based nanocomposite of shear thinning exponent different from zero, underlining frictional interaction between filler and PS chain. The absorption maximum slightly blue-shifted for the hybrid filler in comparison to the corresponding organic dye was found unmodified for the PS nanocomposite, thus giving rise to blue coloured plastic films, reminiscent somehow of the blue Maya effect.     

Effect of rubber on properties of nylon-6/unmodified clay/rubber nanocomposites

Three nylon-6/unmodified clay/rubber nanocomposites with high toughness, high stiffness, high heat resistance and reduced flammability were studied in this paper, on basis of three compound powders of ultra-fine full-vulcanized powdered rubber (UFPR)/montmorillonite (UFPRM). It was found that all of the three UFPRs used in the study can help the silicate layers without organic treatment to be exfoliated in the nylon-6 matrix, despite some differences in compatibilities between them and nylon-6. Accordingly, the clay in different UFPRMs at the same loading content can lead to a similar improvement in stiffness and heat resistance of nanocomposites. In other words, UFPRs having different compatibilities with nylon-6 do not affect the stiffness and heat resistance of nanocomposites largely. However, the nylon-6 nanocomposites, modified with different UFPRMs, show different superior properties. Butadiene styrene vinyl-pyridine UFPRM (VP-UFPRM) is more effective in improving toughness of nylon-6. Nylon-6/silicone UFPRM (nylon-6/S-UFPRM) nanocomposite exhibits more reduced flammability, good flowability and high thermal stability. As for nylon-6/acrylate UFPRM (nylon-6/A-UFPRM) nanocomposite, it shows high toughness and thermal stability. Furthermore, the mechanism of unmodified clay exfoliation during the melt compounding and the effect of different UFPRs on the properties of the nylon-6/UFPRM nanocomposites are also discussed.     

Mechanical,thermal and barrier properties of pectin/cellulose nanocrystal nanocomposite films and their effect on the storability of strawberries (Fragaria ananassa)

In this work, two formulations of pectin/cellulose nanocrystals/glycerol nanocomposites were employed as packaging to extend storage life of strawberries. The effects of incorporating cellulose nanocrystals extracted from bleached Kraft wood pulp on the mechanical, thermal, and barrier properties of pectin‐based nanocomposites were evaluated. Nanocomposite films with different filler levels of cellulose nanocrystals (1, 2, 4 and 8% w/w) were prepared by casting. Compared with the neat film of pectin, improvements in the mechanical properties of the nanocomposites were observed, but these films became fragile. To improve the film flexibility, glycerol was added as a plasticizer and then new variations in the mechanical, thermal, and barrier properties of these nanocomposites were evaluated. The effects of nanocomposite films on storability of strawberries were compared with Poly vinyl chloride packaging films. The Poly vinyl chloride film and the nanocomposites showed similar behavior regarding weight loss by the strawberries, especially in the initial days of storage. The results show that pectin/cellulose nanocrystals/glycerol nanocomposites could be considered as a viable packaging alternative for replaced the Poly vinyl cloride film. Copyright © 2015 John Wiley & Sons, Ltd.     

Structure and properties of star‐shaped solution‐polymerized styrene‐butadiene rubber and its co‐coagulated rubber filled with silica/carbon black‐I: morphological structure and mechanical properties

The morphological structure and mechanical properties of the star‐shaped solution‐polymerized styrene‐butadiene rubber (SSBR) and organically modified nanosilica powder/star‐shaped SSBR co‐coagulated rubber (N‐SSBR) both filled with silica/carbon black (CB) were studied. The results showed that, compared with SSBR, silica powder could be mixed into N‐SSBR much more rapidly, and N‐SSBR/SiO₂ nanocomposite had better filler‐dispersion and processability. N‐SSBR/SiO₂/CB vulcanizates displayed higher glass‐transition temperature and lower peak value of internal friction loss than SSBR/SiO₂/CB vulcanizates. In the N‐SSBR/SiO₂/CB vulcanizates, filler was dispersed in nano‐scale resulting in good mechanical properties. Composites filled with silica/CB doped filler exhibited more excellent mechanical properties than those filled with a single filler because of the better filler‐dispersion and stronger interfacial interaction with macromolecular chains. N‐SSBR/SiO₂/CB vulcanizates exhibited preferable performance in abrasion resistance and higher bound rubber content as the blending ratio of silica to CB was 20:30. Copyright © 2008 John Wiley & Sons, Ltd.     

Polymer-Filler Interphase Dynamics and Reinforcement of Elastomer Nanocomposites

The effect of polymer-filler interaction on interphase dynamics between filler particles in elastomer nanocomposites and the mechanisms of rubber reinforcement by carbon black (CB) are investigated with different techniques. To determine how polymer-filler interface influences the properties of the system, CB black was modified with the ionic liquid (IL) 1-allyl-3-methylimidazolium chloride (AMIC) and mixed with different, more or less, polar elastomers. For typical diene-elastomers (EPDM, SBR), this modification leads to a decreased polymer-filler coupling strength due to the coverage of active sites at the CB surface by AMIC. This is demonstrated by evaluating the energy site distribution from static gas adsorption isotherms with the polymer analogues gas 1-Butene. However, an improvement of polymer filler coupling was determined in the case of saturated, polar rubbers (HNBR) due to attractive dipolar interactions between the polar units of the polymer and the strongly adsorbed IL at the CB surface. The different couplings affect the polymer-filler interphase dynamics between filler particles, which determines the properties of the filler network and filler-filler bonds. To describe the effect of CB surface modification quantitatively, the Dynamic Flocculation Model (DFM) has been used to calculate polymer- and filler-specific material parameters from cyclic stress-strain measurements. The fitted data deliver a coherent picture of filler-filler- and polymer-filler couplings showing a characteristic dependence on rubber polarity. A confirmation of the effect of surface modification on the strength of filler-filler bonds is obtained by nonequilibrium molecular dynamics (MD) simulations of bond rupture under tension. They also provide indications for a glassy-like behavior of strongly confined polymer layers between attractive walls.     

The effect of alkanolamide loading on properties of carbon black-filled natural rubber (SMR-L), epoxidised natural rubber (ENR), and styrene-butadiene rubber (SBR) compounds

The effect of Alkanolamide (ALK) loading on properties on three different types of carbon black (CB)-filled rubbers (SMR-L, ENR-25, and SBR) was investigated. The ALK loadings were 1.0, 3.0, 5.0 and 7.0 phr. It was found that ALK gave cure enhancement, better filler dispersion and greater rubber–filler interaction. ALK also enhanced modulus, hardness, resilience and tensile strength, especially up to 5.0 phr of loading in SMR-L and SBR compounds, and at 1.0 phr in ENR-25 compound. Scanning electron microscopy (SEM) proved that each optimum ALK loading exhibited the greatest matrix tearing line and surface roughness due to better rubber - filler interaction.     

Free Volume of Montmorillonite/Styrene‐Butadiene Rubber Nanocomposites Estimated by Positron Annihilation Lifetime Spectroscopy

Summary: The size and concentration of free‐volume holes of two kinds of montmorillonite (MMT)/styrene‐butadiene rubber (SBR) nanocomposites were investigated by positron annihilation lifetime spectroscopy (PALS). Strong interfacial interaction caused an apparent reduction of the free‐volume fraction of rubber probably by depressing the formation of free‐volume holes in the interfacial region. Interfacial interaction in MMT/SBR nanocomposites was weaker than that in SBR filled with carbon black.

Dependence of normalized o‐Ps intensity of four kinds of composites on filler volume fraction.