Effect of Silane Coupling Agent and Compatibilizer on Properties of Short Rossells Fiber/Poly(propylene) Composites

Rossells fiber reinforced polypropylene composites were prepared by melt mixing. The fiber content was 20 wt%. Octadecyltrimethoxysilane (OTMS) and maleic anhydride grafted polypropylene (MAPP) were used to improve the adhesion between poly(propylene) (PP) and the fiber. The mechanical, rheological, and morphological properties, and heat distortion temperature (HDT) of the composites were investigated. Tensile strength, impact strength, flexural strength and HDT of MAPP modified PP composites increased with an increase in MAPP content. However, no remarkable effect of MAPP content on the Young's modulus of the composites was found. OTMS resulted in small decreases of tensile strength and Young's modulus, and increase in impact strength. Scanning electron micrographs revealed that MAPP enhanced surface adhesion between the fiber surface and PP matrix.     

氯化聚丙撑碳酸酯增容聚丙撑碳酸酯/秸秆粉复合材料的制备及性能

聚丙撑碳酸酯(PPC)是一种新型热塑性生物降解材料,但其热性能及力学性能较差,应用受到限制。以秸秆粉这种农作物副产品作为增强体改性PPC,既可以提高PPC的力学性能同时又可开发利用秸秆资源。氯化聚丙撑碳酸酯(CPPC)是聚丙撑碳酸酯(PPC)经过氯化得到的,对天然纤维表面具有良好的浸润性和粘结性。本文以CPPC为增容剂,通过熔融共混法制备了PPC/秸秆粉复合材料。采用扫描电子显微镜(SEM)、拉伸实验、动态力学性能测试(DMA)及转矩流变仪对复合材料的结构及性能进行了表征,重点考察了CPPC的添加量对复合材料力学和流变性能的影响。结果表明,当CPPC质量分数为1.8%时,可使添加质量分数为30%秸秆粉的PPC复合材料拉伸强度提高38%,模量提高30%。同时,CPPC的引入使复合材料的粘度下降,改善了PPC/秸秆粉复合材料的加工性能。因此,作为增容剂的CPPC为制备高性能PPC/天然纤维复合材料提供了新的解决办法。     

Effect of Ethylene-Propylene Copolymer Composition on Morphology and Surface Properties of Impact Poly(propylene) Copolymer

Summary: Impact poly(propylene) copolymers (IPC) having various ethylene-propylene rubber (EPR) compositions were prepared using a high activity Ziegler-Natta catalyst. EPR composition was characterized by temperature rising elution fractionation (TREF) analysis and FT-IR spectroscopy. Effect of EPR composition on the morphology and surface properties of IPC was investigated by scanning electron microscopy (SEM), 3D profiler, and gloss meter. Composition and amount of amorphous and crystalline EPR were quantified by TREF and found to be dependent on the ethylene content in EPR. From the SEM result, it was found EPR composition has a strong influence on its shape and size. IPCs containing propylene-rich EPR exhibited a finer dispersion of EPR phase. The surface roughness decreased with decreasing ethylene content in EPR. The comparison of EPR composition and morphology and surface properties exhibited strong correlations.     

Peroxide-Induced Synthesis of Maleic Anhydride-Grafted Poly(butylene succinate) and Its Compatibilizing Effect on Poly(butylene succinate)/Pistachio Shell Flour Composites

Framing the Circular Bioeconomy, the use of reactive compatibilizers was applied in order to increase the interfacial adhesion and, hence, the physical properties and applications of green composites based on biopolymers and food waste derived lignocellulosic fillers. In this study, poly(butylene succinate) grafted with maleic anhydride (PBS-g-MAH) was successfully synthetized by a reactive melt-mixing process using poly(butylene succinate) (PBS) and maleic anhydride (MAH) that was induced with dicumyl peroxide (DCP) as a radical initiator and based on the formation of macroradicals derived from the hydrogen abstraction of the biopolymer backbone. Then, PBS-g-MAH was used as reactive compatibilizer for PBS filled with different contents of pistachio shell flour (PSF) during melt extrusion. As confirmed by Fourier transform infrared (FTIR), PBS-g-MAH acted as a bridge between the two composite phases since it was readily soluble in PBS and could successfully form new esters by reaction of its multiple MAH groups with the hydroxyl (–OH) groups present in cellulose or lignin of PSF and the end ones in PBS. The resultant compatibilized green composites were, thereafter, shaped by injection molding into 4-mm thick pieces with a wood-like color. Results showed significant increases in the mechanical and thermomechanical rigidity and hardness, meanwhile variations on the thermal stability were negligible. The enhancement observed was related to the good dispersion and the improved filler-matrix interfacial interactions achieved by PBS-g-MAH and also to the PSF nucleating effect that increased the PBS’s crystallinity. Furthermore, water uptake of the pieces progressively increased as a function of the filler content, whereas the disintegration in controlled compost soil was limited due to their large thickness.     

Polylactide (PLA) and Highly Filled PLA - Calcium Sulfate Composites with Improved Impact Properties

Summary: Starting from gypsum as by-product of lactic acid fabrication process, novel high performance composites have been produced by melt-blending PLA and this filler after a previous specific dehydration performed at 500 °C for min. 1h. Due to PLA sensitivity towards hydrolysis, the utilization of β-anhydrite II (AII) as filler is a prerequisite. Characterized by attractive mechanical and thermal properties due to good filler dispersion throughout the polyester matrix, these composites are interesting in biodegradable rigid packaging or technical applications. Interestingly, tensile strength of PLA – AII composites proved remarkably high, e.g. higher than 35 MPa at 50 wt-% filler content. However a decrease of impact properties has been recorded. To increase the toughness of these composites while preserving high stiffness an impact modifier based on ethylene copolymer has been mixed with both the polymer matrix and AII by melt-compounding. The effectiveness of the impact modifier was confirmed in both neat PLA and AII-based composites. Addition of 5-10 wt-% impact modifier into highly filled composites (30 to 40 wt-% filler) leads to an attractively threefold increase of impact strength with respect to the compositions without modifier, remarkable thermo-mechanical performances and good filler dispersion.     

The Impact of Filler Geometry on Polylactic Acid-Based Sustainable Polymer Composites

Recently, biocomposites have emerged as materials of great interest to the scientists and industry around the globe. Among various polymers, polylactic acid (PLA) is a popular matrix material with high potential for advanced applications. Various particulate materials and nanoparticles have been used as the filler in PLA based matrix. One of the extensively studied filler is cellulose. However, cellulose fibres, due to their hydrophilic nature, are difficult to blend with a hydrophobic polymer matrix. This leads to agglomeration and creates voids, reducing the mechanical strength of the resulting composite. Moreover, the role of the various forms of pure cellulose and its particle shape factors has not been analyzed in most of the current literature. Therefore, in this work, materials of various shapes and shape factors were selected as fillers for the production of polymer composites using Polylactic acid as a matrix to fill this knowledge gap. In particular, pure cellulose fibres (three types with different elongation coefficient) and two mineral nanocomponents: precipitated calcium carbonate and montmorillonite were used. The composites were prepared by a melt blending process using two different levels of fillers: 5% and 30%. Then, the analysis of their thermomechanical and physico-chemical properties was carried out. The obtained results were presented graphically and discussed in terms of their shape and degree of filling.     

Conductive Composites Based on Metallocene Isotactic Poly(propylene): Preparation and Properties

Summary: The research deals with the preparation and the further comprehensive characterization of metallocene polypropylene-based composite materials by incorporation of carbon black nanoparticles. Composites containing up to 10 wt% of carbon black were prepared by direct melt mixing in a single screw extruder Brabender Extrusiograph type 30/25D with attached static mixer at melt temperature of 200 °C and a screw speed of 30 rpm, according to a two-step process. Some composites were treated with 3 wt% maleic anhydride grafted polypropylene (MAH-PP). The rheological behaviour of the miPP nanocomposites was determined by cone/plate rheological measurements at 180 °C. The composites were characterized by SEM for morphological details and uniaxial stress-strain measurements for determining the mechanical parameters. Electric conductivity of injection molded plates from these composites was investigated. The different miPPs studied are ranked in an ascending order according to their increasing molecular weight concerning the magnitude of their rheological parameters. The maleic anhydride compatibilizer leads to lower viscosity values even at high shear gradients and to better homogenization of the nanofiller in the polymer matrix. The processing conditions, carbon black concentration and viscosity of the virgin polymer have an impact on the final conductivity of the miPP/carbon black composites.     

聚乳酸-木粉-甲基丙烯酸缩水甘油酯接枝乙烯辛烯共聚物复合材料的制备及性能

选用甲基丙烯酸缩水甘油酯接枝乙烯辛烯共聚物(POE-GMA)和聚乳酸、木粉在Haake转矩流变仪中熔融共混.通过拉伸、冲击、差示扫描量热、扫描电镜等测试方法对共混复合材料的性能进行了研究.结果表明:聚乳酸木塑复合材料的拉伸强度和弯曲性能随POE-GMA添加量的增加而减小;POE-GMA的加入使聚乳酸木塑复合材料的结晶温度下降,结晶度升高;当m(PLA)∶m(WF)∶m(POE-GMA)=80∶20∶20时,复合材料的表面自由能最低,接触角最大,吸水性最低;随着木粉含量的增加,复合材料的起始热降解温度降低,POE-GMA的含量增加对聚乳酸木塑复合材料的起始热降解温度影响不大.     

The Effect of UV-Irradiation on Poly(vinyl alcohol) Composites with Bacterial Cellulose

The development of biodegradable packaging materials, especially from renewable resources is a constant preoccupation of nowadays, because of the environmental problems caused by synthetic polymers. The combination of cellulose with other polymeric materials could be an ecologic alternative and a way to use renewable resources for food packaging. Bacterial cellulose which is produced by microbial fermentation is also a promising material which can be used not only in biomedical application, but also as food packaging material. In this research different composite films between poly(vinyl alcohol)-bacterial cellulose (PVA-BC) were obtained by casting method. The obtained films were UV irradiated for different periods of times from 1 to 10 hours, using a mercury lamp, Philips TUV-30, emitting light mainly at 254 nm. Changes in FT-IR spectra before and after UV irradiation and the modification of transparency and of the swelling characteristics of the films were observed. As it was expected the composites materials are sensitive at UV exposure.     

Multidimensional Analytical Techniques for Studying the Thermo-Oxidative Degradation of Impact Poly(propylene)

Summary: Impact poly(propylene) copolymers (ICPP) are complex polymer systems containing various types of ethylene-propylene copolymers as well as the majority poly(propylene) phase. In this study, multidimensional analytical techniques are applied to study the thermo-oxidative degradation of these complex materials. The combination of size exclusion chromatography (SEC) and FTIR via an LC-transform interface allows for the identification and tracking of the low molecular weight oxidized products. The degradation has a significant effect on the crystallisability of the material. DSC analysis shows that as the degradation proceeds, there is a significant decrease in the onset of the melt endotherm as well as the development of a double melt peak and peak broadening. Preparative Temperature Rising Elution Fractionation (TREF) is used to isolate the various fractions according to crystallisability during the polymer degradation. TREF-SEC and TREF-(SEC-FTIR) allows for the isolation and identification of the polymer fractions undergoing oxidative degradation. It is shown that these multidimensional analytical techniques using crystallisability in the first dimensional fractionation provide more information on the mechanism and process of oxidative degradation than traditional bulk analysis methods.     

线性聚酯酰胺对聚碳酸亚丙酯的改性

通过己内酯和氨基己酸开环、缩合反应制备了酯段含量为81%的线性聚酯酰胺（PEA）,并用熔融共混的方法制备了PEA/聚碳酸亚丙酯（PPC）共混物,考察了PEA的引入对共混体系相容性、热力学稳定性和机械性能的影响。 结果表明,PEA与PPC之间有较好的相容性,共混物的热力学稳定性比PPC有显著提高,当PEA质量分数为3%时,共混体系的起始分解温度（T-5%）和最大分解速率时的温度（Tmax）比PPC分别提高了52.7%和46.4%。 通过调节PEA的含量可以使共混体系同时达到增强和增韧的效果。     

Thermal,Mechanical and Morphological Behavior of Poly(propylene)/Wood Flour Composites

The comparative studies on the thermal, mechanical and morphological behavior of compression molded poly(propylene) (PP)/wood flour (WF) composites were performed using wood flours (WFs) of different origins. The comparison has been made on the basis of results obtained from thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), scanning electron microscopy (SEM) and tensile testing. It has been demonstrated that an addition of 5 wt.-% of maleic anhydride grafted polypropylene (PP-g-MA) has a significant effect on the morphological and thermomechanical behavior of the composites. Although, microscopic examinations revealed no significant differences in the morphology of the compatibilized composites, a remarkable improvement of thermal degradation behavior was observed. From the view point of mechanical properties, the composites with high amount of filler (60 wt.-%) showed similar behavior irrespective of the origin of wood flour.     

偶联剂对聚氯乙烯－聚丙撑碳酸酯共混体系力学性能的影响

偶联剂对聚氯乙烯－聚丙撑碳酸酯共混体系力学性能的影响王胜杰，黄玉惠，丛广民（中国科学院广州化学研究所广州５１０６５０）关键词聚氯乙烯，聚丙撑碳酸酯，偶联剂，丁腈胶，过氧化苯甲酰，共混聚氯乙烯（ＰＶＣ）是用量巨大的通用塑料，其软性制品需用大量的增塑剂，...     

A Study on the Ballistic Performance of Composites

The mechanical behaviour and ballistic performance of carbon, glass (E and S type), aramid and polyethylene fabric reinforced composites with different epoxy resins were studied. The specimens – produced by hand lay-up method – were characterized by low velocity (Charpy and drop-weight tests) and high velocity (two different calibre ballistic) impact tests. The energy absorption capacity of the composites was found to be strongly affected by the material properties of the reinforcing fiber, by the type of fabric structure and by the elasticity of resin.     

Compatibilization of Immiscible Poly(propylene)/Polystyrene Blends Using Clay

Inorganic clay was investigated as a compatibilizer for immiscible poly(propylene)/polystyrene blends. A substantial decrease in the number of polystyrene particles was seen after adding small amounts of an organically treated clay (2–5 wt.‐%) to the blends. A possible mechanism for this kind of compatibilization is discussed, but these unique and completely new findings need further verification.

Schematic representation of the intercalated structure in PP/PS/OMMT blends: (a) PP and PS confined in the same gallery of OMMT, and (b) parts of PP and PS molecules located outside the gallery serving as a compatibilizer.     

Shear‐Induced Crystallization in a Blend of Isotactic Poly(propylene) and Poly(ethylene‐co‐octene)

Summary: Shear‐induced crystallization in a blend of isotactic poly(propylene) and poly(ethylene‐co‐octene) (iPP/PEOc) has been investigated by means of in‐situ optical microscopy and a shear hot stage under various thermal and shear histories. Cylindrites are observed after shear in the phase‐separated iPP/PEOc blends for the first time. The nuclei (shish) come from the orientation of the entangled network chains, and the relationship between the shear rate and the network relaxation time of the oriented iPP chains is a very important factor that dominates the formation of the cylindrites after liquid‐liquid phase separation. The cylindrites can grow through phase‐separated domains with proper shear rate and shear time. In addition, the number of spherulites increases with shear rate, which is consistent with the notion of fluctuation‐induced nucleation/crystallization.

Phase‐contrast optical micrograph of the iPP/PEOc = 50/50 (wt.‐%) sample sheared during cooling with shear rate of 10 s⁻¹ and isothermally crystallized at 140 °C for 142 s after isothermal annealing at 170 °C for 420 min. The shear time is 180 s.     

Thermal Degradation and Flammability Properties of Poly(propylene)/Carbon Nanotube Composites

Nanocomposites based on poly(propylene) and multi‐wall carbon nanotubes (up to 2 vol.‐%) were melt blended, yielding a good dispersion of nanotubes without using any organic treatment or additional additives. Carbon nanotubes are found to significantly enhance the thermal stability of poly(propylene) in nitrogen at high temperatures. Specifically, the nanotube additive greatly reduced the heat release rate of poly(propylene). They are found to be at least as effective a flame‐retardant as clay/poly(propylene) nanocomposites.