Effect of Chemical Modifications of Fibers on Tensile Properties of Epoxy Hybrid Composites

Treatment of oil palm empty fruit bunch (EFB) and jute fibers is carried out by using 2-hydroxy ethyl acrylate (2-HEA) to increase the interfacial bonding of fibers with the epoxy matrix. Fourier transform-infrared (FT-IR) spectroscopy and scanning electron microscopy (SEM) were used to measure the change of surface composition of the fibers after treatment. Modified oil palm and jute fibers were used as reinforcements for epoxy matrix to fabricate hybrid composites by the hand lay-up technique. Tensile and morphological properties of hybrid composites were studied, and tensile properties of hybrid composites prepared from chemically treated oil palm/jute fibers were found to be better than those of untreated hybrid composites. SEM micrographs disclose that interfacial bonding between fiber and matrix significantly improved in the hybrid composites. Developed hybrid composites can be exploited as alternative materials for development of automotive and structural components instead of synthetic fiber–reinforced polymer composites.     

Smart modification of inorganic fibers and flammability mechanical and radiation shielding properties of their rubber composites

Facile and smart method for the modification of inorganic fibers has been developed. The polyaniline was synthesized on basalt fiber surface presenting an organic polymer shell to the inorganic fibers. The modified basalt fibers were dispersed in rubber-producing well-dispersed rubber composites. Various mass loadings of modified basalt fibers were dispersed and optimized. The effect of radiation on the properties of developed rubber composites was investigated by exposure to different gamma radiation doses. The flammability, thermal and mechanical properties were studied. The flammability of developed composites was improved achieving 62 and 16% reduction in the peak heat release rate compared to blank rubber and unmodified basalt fiber-based rubber composite, respectively. This is in addition to significant reduction in emission of CO and CO₂ gases by 65 and 58%, respectively. Also, the tensile strength property was enhanced by 38 and 53% compared to blank and unmodified basalt composite, respectively. The role of polyaniline layer on inorganic fiber surface and their effect on the properties of the produced composites was studied. The organic polymer shell achieved good compatibility and interfacial adhesion of basalt fibers with rubber matrix and radiation protection effect for the developed composites.     

Optimization of short Indian Areca fruit husk fiber (Areca catechu L.)–reinforced polymer composites for maximizing mechanical properties

Natural fibers are being used as reinforcing materials for polymer composites due to their eco-friendly properties. Areca fruit husk fiber (AFHF) is one such fiber; it is currently discarded waste from the tobacco industry, but has huge potential. It is light in weight with a perforated surface that enables good bonding with a polymer matrix. In this study, comprehensive characterization of physical, chemical, thermal, mechanical, and microstructural properties was carried out on the fiber and the composite made with that fiber to optimize the fiber content. The optimum fiber content is found to be 40 wt.%, whereas beyond that, fiber pull-out and debonding reduces the load-bearing capacity of the composite. The specific properties of AFHF polymer composite are even higher than that of the popular E-glass fiber composite, which positions AFHF composite as an alternative structural material.     

Reversible Amidation Chemistry Enables Closed-Loop Chemical Recycling of Carbon Fiber Reinforced Polymer Composites to Monomers and Fibers

Highly efficient recycling of carbon fiber reinforced polymer composites into monomers and fibers is a formidable challenge. Herein, we present a closed-loop recycling approach for carbon fiber reinforced polymer composites using reversible amidation chemistry, which enables the complete recovery of intact carbon fibers and pure monomers. The polymer network, synthesized by amidation between a macromonomer linear polyethyleneimine and a bifunctional maleic anhydride cross-linker, serves as a matrix for the construction of composites with exceptional mechanical properties, thermal stability and solvent resistance. The matrices can be fully depolymerized under the acidic condition at ambient temperature, allowing the effective separation and recovery of both carbon fibers and the two monomers. The reclaimed carbon fibers retain nearly identical mechanical properties to pristine ones, while pure monomers are recycled with high separation yields (>93 %). They can be reused in for multiple cycles for the manufacture of new composites, whose mechanical properties recover over 95 % of their original properties. This line of research presents a promising approach for the design of high-performance and sustainable thermoset composites, offering significant environmental and economic benefits.     

Surface treatment of Basalt fiber for use in automotive composites

Balancing the performance, durability and safety requirements of automotive systems with the regulatory landscape in an environment of climate change has accelerated the search for sustainable fiber reinforced polymer composites for automobile structures. Glass fiber reinforced thermoplastic polymer composites (GFRP) are widely used in certain structures like front end modules and liftgate; However, they cannot be used in more demanding applications due to their low mechanical properties. Carbon fiber reinforced thermoplastic polymer composites (CFRP) are promising candidates for applications like bonnet, but their use is constrained by cost. Basalt fiber reinforced thermoplastic polymer composites (BFRP) are sustainable materials that can be positioned between GFRP and CFRP in terms of performance and cost-effectiveness. The mechanical performance of the BFRP depend on the quality of the fiber-matrix interface that aids in efficient load transfer from the matrix to the fiber. Typically, basalt fibers are inert in nature and need treatments to improve its adhesion to polymeric matrices. The major chemical treatments that are reviewed in this article include matrix functionalization, silane treatment, functionalized nanomaterial coating and plasma polymerization. The physical treatments reviewed include plasma treatment and milling. It is evident that chemically treating the basalt fiber with a functionalized nanomaterial yields BFRP with a good stiffness – toughness balance that can be used for challenging metal replacements as also in new emerging areas like sensing and 3D printing.     

Ecofriendly Biocomposites from Natural fibers: Mechanical and Weathering study

Increasing environmental concerns and depletion of petroleum resources has forced researchers around the globe to find new green materials. In the present research work, a particular interest was focused on the effective use of lignocellulosic natural fibers as reinforcement using polymer resin as a novel matrix. Green composites were prepared using the compression molding technique with different fiber contents. The physicomechanical and thermal characteristics of the different composite samples were investigated as a function of fiber contents. The results obtained suggest that the properties of the polymer matrix are positively affected by the incorporation of natural cellulosic fibers.     

The research on the friction and wear properties of ionic liquid treated wood fiber filled PA6 composite

PA6 composites with various contents of wood fibers were prepared. The effects of fiber content and ionic liquid surface treatment on the tribological behavior of PA6 composite were studied under different nominal pressures ranging from 50 to 300 N. The tribological mechanisms were discussed based on scanning electron microscopy inspections of the worn surfaces. The surface treatment of wood fibers improves the tribological performance of the neat polymer matrix. The modification can improve O/C and N/C on the surface of wood fiber, while the increase of nitrogen and oxygen content on wood fiber surface can improve the surface polarity of wood fiber and improve the infiltration and bonding between wood fiber and PA6 resin.     

Characterization of hybrid epoxy composites reinforced by murta and jute fibers

The primary focus of the present work was to fabricate and characterize hybrid epoxy composites using jute and murta bast fibers. Murta and jute fibers with lengths of 35 mm each were mixed randomly with a polymer matrix by varying their relative amounts but keeping the total weight of the fiber mixture fixed at 30%. The hybrid composites were characterized based on values obtained from the experiments carried out to assess properties such as density, thermal stability, water absorption/retention, tensile/flexural/compressive/impact strengths, and hardness. The composite containing equal amounts of the two fibers exhibits synergism and superior properties.     

Flexural properties of fiber‐reinforced polypropylene composites with and without a transcrystalline layer

The flexural properties of isotactic polypropylene (PP) matrix composites reinforced with 5–30 vol% of unidirectional pitch‐based carbon, polyacrylonitrile (PAN)‐based carbon, e‐glass or aramid fibers were measured using both static and dynamic test methods. Previous research has shown that these pitch‐based carbon and aramid fibers are capable of densely nucleating PP crystals at the fiber surface, leading to the growth of an oriented interphase termed a “transcrystalline layer” (TCL), while the e‐glass and PAN‐based carbon fibers show no nucleating ability. The PP matrices examined included unmodified homopolymers, nucleated homopolymers and PP grafted with maleic anhydride (MA). The composites based on the unmodified PP homopolymers all exhibited poor fiber/matrix adhesion, regardless of fiber type and presence or absence of a TCL. The addition of nucleating agent to the PP matrix had no measurable effect on either the amount of TCL material in pitch‐based carbon‐fiber‐reinforced composites, as measured by wide‐angle X‐ray scattering, WAXS, or the static flexural properties of the composites reinforced with either type of carbon fiber. However, MA grafting reduced the transcrystalline fraction of the matrix in pitch‐based carbon‐fiber‐reinforced composites; at the highest level of MA grafting, the TCL was completely suppressed. In addition, high levels of MA grafting improved the transverse flexural modulus of the composites containing both types of carbon fibers, and reduced the extent of fiber pull‐out, indicating an improvement in fiber/matrix adhesion. Copyright © 1999 John Wiley & Sons, Ltd.     

Review: Raw Natural Fiber–Based Polymer Composites

The effective utilization of raw natural fibers as indispensable component in polymers for developing novel low-cost eco-friendly composites with properties such as acceptable specific strength, low density, high toughness, good thermal properties, and biodegradability is one of the most rapidly emerging fields of research in polymer engineering and science. In fact, raw natural fiber–reinforced composites are the subject of numerous scientific and research projects, as well as many commercial programs. Keeping in mind the immense advantages of raw natural fibers, in the present article we concisely review raw natural fiber/polymer matrix composites with particular focus on their mechanical properties.     

A review on flammability of epoxy polymer,cellulosic and non‐cellulosic fiber reinforced epoxy composites

Natural fiber is well‐known reinforcement filler in polymer‐matrix composites. Composite components like organic polymers and natural fibers are natural fire conductors as the natural fiber consists of cellulose, hemicellulose, and lignin, and hence are as highly flammable as wood. Natural fiber reinforced composite materials are progressively being used in a variety of applications where their fire response is a hazardous consideration, for example, in the automotive (transportation) and building‐construction industries. As a result, an awareness of their performance or response during a fire and the use of conventional fire retardants are of great importance, as they are subject to thermal decomposition when exposed to intensive high heat or fire sources. In this review paper, fire flammability is the main concern for cellulosic and non‐cellulosic fiber‐reinforced polymer composites, especially epoxy composites. This paper reviews the literature on the recent developments in flammability studies concerning polymers, epoxy polymers, cellulosic‐fibers, and non‐cellulosic fiber‐reinforced epoxy bio‐composites. The prime objective of this review is to expand the reach of “fire retardants for polymer materials and composites” to the science community, including physicists, chemists, and engineers in order to broaden the range of their applications. Copyright © 2015 John Wiley & Sons, Ltd.     

Mechanical Behavior of Unidirectional Curaua Fiber and Glass Fiber Composites

Summary: This work intends to promote the use of natural fibers by comparing the behavior of isophthalic polyester matrix composites reinforced with unidirectional curaua fibers with that of unidirectional glass fiber composites. The composites were produced varying the reinforcement angle (0°, 15°, 30°, 45°, 60°, 75° and 90°) with the aim of studying the fiber orientation effect on composite strength. Composites were also made varying the fiber volume fraction (10%, 20%, 30%, 40% and 50%). The efficiency of an alkaline (5% NaOH) surface treatment of the curaua fiber was also evaluated. The unidirectional composites were characterized using tensile, flexural and short beam tests as per ASTM standards. The properties of a lamina reinforced with either glass or curaua fibers were also studied using theoretical micromechanical approach available in commercial software. The curaua fiber alkaline treatment produced higher tensile strength results compared with untreated fibers. The increase in reinforcement angle significantly decreased strength and modulus of the composites, as expected, and the glass fiber composites showed a more pronounced dependence with fiber orientation. Although the glass fiber laminas showed the best mechanical performance, the results obtained with the curaua fibers were considered similar for angles greater than 45°.     

碳纳米管改性聚苯硫醚熔纺纤维的结构与性能研究

将多壁碳纳米管(MWCNTs)和聚苯硫醚(PPS)经过熔融挤出后制备成复合材料切片,并采用熔融纺丝法制得碳纳米管改性聚苯硫醚复合纤维.采用扫描电镜(SEM)、拉曼光谱、示差扫描量热分析(DSC)、动态机械分析(DMA)以及力学性能测试等表征手段研究了复合纤维中碳管的分散状态,与基体的界面作用,复合纤维的结晶性能以及力学性能,从而探讨了聚苯硫醚/碳纳米管复合纤维体系的微观结构与宏观性能之间的关系.研究表明,聚苯硫醚分子结构与碳纳米管之间具有的π-π共轭作用使碳管较为均匀的分散在基体中,界面结合较为紧密.同时熔融纺丝过程中的拉伸作用使碳管进一步解缠并使碳管沿纤维拉伸方向取向.另一方面,拉曼光谱显示拉伸作用有效地增强了界面作用,有利于外界应力的传递.碳管的良好分散以及强的界面作用使复合纤维力学性能得到大幅度的提高,当碳管含量达到5 wt%时,复合纤维的模量有了明显的提高,拉伸强度较纯PPS纤维提高了近220%.     

Effect of Chemical Treatment and Fiber Loading on Mechanical Properties of Borassus (Toddy Palm) Fiber/Epoxy Composites

The aim of the present study was to investigate and compare the mechanical properties of untreated and chemically modified Borassus fiber–reinforced epoxy composites. Composites were prepared by the hand lay-up process by reinforcing Borassus fibers with epoxy matrix. To improve the fiber-matrix adhesion properties, alkali (NaOH) and alkali combined with silane (3-aminopropyltriethoxysilane) treatment of the fiber surface was carried out. Examinations through Fourier transform-infrared spectroscopy and scanning electron microscopy (SEM) were conducted to investigate the structural and physical properties of the Borassus fibers. Tensile properties such as modulus and strength of the composites made with chemically modified and untreated Borassus fibers were studied using a universal testing machine. Based on the experimental results, it was found that the tensile properties of the Borassus-reinforced epoxy composites were significantly improved as compared with the neat epoxy. It was also found that the fiber treated with a combination of alkali and silane exhibited superior mechanical properties to alkali-treated and untreated fiber composites. The nature of the fiber/matrix interface was examined through SEM of cryo-fractured samples. Chemical resistance of composites was also found to be improved with chemically modified fiber composites.     

Interfacial studies on the ozone and air‐oxidation‐modified carbon fiber reinforced PEEK composites

In this work, ozone modification method and air‐oxidationwere used for the surface treatment of polyacrylonitrile(PAN)‐based carbon fiber. The surface characteristics of carbon fibers were characterized by XPS. The interfacial properties of carbon fiber‐reinforced (polyetheretherketone) PEEK (CF/PEEK) composites were investigated by means of the single fiber pull‐out tests. As a result, it was found that IFSS (interfacial shear strength) values of the composites with ozone‐treated carbon fiber are increased by 60% compared to that without treatment. XPS results show that ozone treatment increases the amount of carboxyl groups on carbon fiber surface, thus the interfacial adhesion between carbon fiber and PEEK matrix is effectively promoted. The effect of surface treatment of carbon fibers on the tribological properties of CF/PEEKcomposites was comparativelyinvestigated. Experimental results revealed that surface treatment can effectively improve the interfacial adhesion between carbon fiber and PEEK matrix. Thus the wear resistance was significantly improved. Copyright © 2009 John Wiley & Sons, Ltd.     

The influence of interphases on properties of epoxy resin composites

Water sorption was determined and dynamic-mechanical measurements made on dry and water-containing systems. Different types of surface treatments of the glass fiber were studied. Immobilization of polymer chains in the interphase is determined by the nature of the curing system, annealing conditions, and surface treatment of glass fibers. Penetrating water can be found at three kinds of locations in the composite; water in the interphase has different properties than water in the polymer matrix and in microvoids. This fact can be used as a microscopic probe in epoxy-containing composites. Water content depends on the density of polar groups and the density of the network. At higher temperatures water causes crazes, at lower it mainly acts as a plasticizer. Water in crazes does not affect the glass transition temperature Tg, but it decreases (tan δ) and weakens the material. As long as water mainly goes into swelling, energy transfer between the resin and the matrix is not affected. The reinforcement then works as it should. The results demonstrate the importance of interphase properties on the behavior of the composite.     

Renewable resources as reinforcement of polymeric matrices: composites based on phenolic thermosets and chemically modified sisal fibers

Lignocellulosic materials can significantly contribute to the development of composites, since it is possible to chemically and/or physically modify their main components, cellulose, hemicelluloses and lignin. This may result in materials more stable and with more uniform properties. It has previously been shown that chemically modified sisal fibers by ClO(2) oxidation and reaction with FA and PFA presented a thin coating layer of PFA on their surface. FA and PFA were chosen as reagents because these alcohols can be obtained from renewable sources. In the present work, the effects of the polymeric coating layer as coupling agent in phenolic/sisal fibers composites were studied. For a more detailed characterization of the fibers, IGC was used to evaluate the changes that occurred at the sisal fibers surface after the chemical modifications. The dispersive and acid-base properties of untreated and treated sisal fibers surfaces were determined. Biodegradation experiments were also carried out. In a complementary study, another PFA modification was made on sisal fibers, using K2Cr2O(7) as oxidizing agent. In this case the oxidation effects involve mainly the cellulose polymer instead of lignin, as observed when the oxidation was carried out with ClO(2). The SEM images showed that the oxidation of sisal fibers followed by reaction with FA or PFA favored the fiber/phenolic matrix interaction at the interface. However, because the fibers were partially degraded by the chemical treatment, the impact strength of the sisal-reinforced composites decreased. By contrast, the chemical modification of fibers led to an increase of the water diffusion coefficient and to a decrease of the water absorption of the composites reinforced with modified fibers. The latter property is very important for certain applications, such as in the automotive industry.     

PTC/NTC Behavior of PVDF Composites Filled with GF and CF

Conductive polyvinylidene fluoride（PVDF）matrix composites filled with graphited fiber（GF）or carbon fiber（CF）were prepared by the melt-mixing method.The breakage and length distribution of the fibers in the polymer matrix were studied by scanning electron microscope（SEM）and optical microscope（OM）observations,respectively. The differences in the positive temperature coefficient（PTC）effects of the composites were mainly attributed to inter-fiber contact ability.The elimination of the negative temperature coefficient（NTC）effect for CF/PVDF composite was because of an increase in the viscosity of the polymer matrix.With the same filler content,CF could be more effective,to eliminate the NTC effect when compared with GF.Addition of 2%CF（mass fraction）in the PVDF composite with 7%GF（mass fraction）could effectively eliminate the NTC phenomenon of the composite.     

New strategy to reinforce and toughen composites via introducing thorns-like micro/nanofibers

In this work, we report a new strategy of introducing thorns-like fiber into composites, so that the resultant composites substantially benefit from strong fiber–matrix interface adhesion. Specifically, the “thorns” could increase in interlocking molecules chains and entangle with the surrounding matrix resin, which could impede the mobility of polymer chains, as like the roots with uplift capacity. Strong interfacial adhesion between fibers and matrices is suggested by the SEM images and the DMA studies. After the thorns-like fibers are embedded into epoxy resin, the glass transition temperature (T_g) and the storage modulus (E′) are higher than these of neat epoxy and untreated fibers-reinforced epoxy, respectively, and the flexural properties of the composites reinforced with thorns-like fibers are significantly increased. Therefore these novel three dimensional thorns-like fibers will be applicable for composite materials based upon its unique architecture, making it an attractive alternative to increase the performance of any matrix resin.