Sustainable nanocomposite films based on bacterial cellulose and pullulan

Bionanocomposites with improved properties based on two microbial polysaccharides, pullulan and bacterial cellulose, were prepared and characterized. The novel materials were obtained through a simple green approach by casting water-based suspensions of pullulan and bacterial cellulose and characterized by TGA, RDX, tensile assays, SEM and AFM. The effect of the addition of glycerol, as a plasticizer, on the properties of the materials was also evaluated. All bionanocomposites showed considerable improvement in thermal stability and mechanical properties, compared to the unfilled pullulan films, evidenced by the significant increase in the degradation temperature (up to 40 °C) and on both Young’s modulus and tensile strength (increments of up to 100 and 50%, for films without glycerol and up to 8,000 and 7,000% for those plasticized with glycerol). Moreover, these bionanocomposite films are highly translucent and could be labelled as sustainable materials since they were prepared entirely from renewable resources and could find applications in areas as organic electronics, dry food packaging and in the biomedical field.     

Modelling of sorbic acid diffusion through bacterial cellulose-based antimicrobial films

Antimicrobial packaging protects the product from the external environment and microbial contamination, conferring numerous advantages on human health. Interest in biopolymers as packaging materials has considerably increased recently. Bacterial cellulose is an interesting biomaterial produced as nanofibrils by Acetobacter xylinium and is a promising candidate due to its remarkable properties. New composite materials with antimicrobial properties were developed in this work, containing poly(vinyl alcohol) (PVA) as polymer matrix and ground bacterial cellulose (BC) as reinforcing fibres. Sorbic acid was used as an antimicrobial agent because it is a preservative recognised in the food industry. The materials obtained were studied using Fourier-transformed infrared spectroscopy (FTIR). The swelling rate of the composites was also measured. Release experiments of sorbic acid from the composite films into water were performed and the mass transfer phenomena were investigated using Fick’s law of diffusion. The antimicrobial effect was tested against Escherichia coli K12-MG1655. The results obtained indicated that the new biocomposite films could be promising antimicrobial food packaging materials.     

The bark biorefinery: a side-stream of the forest industry converted into nanocomposites with high oxygen-barrier properties

The purpose of the bark biorefinery concept is to upgrade the different constituents present in bark to multiple value-added bio-based products. Non-cellulosic polysaccharides (NCP) and cellulose nanocrystals (CNC) sequentially isolated from the inner bark of Norway spruce were used as raw materials for the formulation of renewable nanocomposites. The film formation abilities of NCP/CNC formulations prepared with different proportions of CNC were studied. Homogeneous transparent films with a glossy appearance were obtained when more than 30 wt% CNC was incorporated. The influence of the CNC content on the NCP/CNC films was assessed in terms of structural, thermal, mechanical and oxygen-barrier properties. All the films showed better performances with increasing CNC content, which was explained by the strong interactions between the two components. The effect on the film performances of adding sorbitol as a plasticizer was also evaluated. The presence of sorbitol decreased the thermal stability, the stiffness and the oxygen permeability of the films at 80 % RH. However, the addition of sorbitol enhanced the elongation of the films and further improved their oxygen-barrier properties at 50 % RH. The composite properties could thus be tailored by adding different amounts of sorbitol and CNC, resulting in all-carbohydrate materials with performances similar to or even better than the conventional barrier materials used in packaging.     

Preparation and characterization of hybrid cationic hydroxyethyl cellulose/sodium alginate polyelectrolyte antimicrobial films

This study aimed to develop polyelectrolyte‐structured antimicrobial food packaging materials that do not contain any antimicrobial agents. Cationic hydroxyethyl cellulose was synthesized and characterized by Fourier‐transform infrared, ¹H NMR, and ¹³C NMR spectroscopy. Its nitrogen content was determined by Kjeldahl method. Polyelectrolyte‐structured antimicrobial food packaging materials were prepared using hydroxyethyl cellulose, cationic hydroxyethyl cellulose, and sodium alginate. Antimicrobial activity of materials was defined by inhibition zone method (disc diffusion method). Thermal stability of samples was evaluated by thermal gravimetric analysis and differential scanning calorimetry. Surface morphology of samples was investigated by SEM. The obtained results prove that produced food packaging materials have good thermal and antimicrobial properties, and they can be used as food packaging material in many industries.     

Towards a Bioactive Food Packaging: Poly(Lactic Acid) Surface Functionalized by Chitosan Coating Embedding Clove and Argan Oils

Here we introduce a new method aiming the immobilization of bioactive principles onto polymeric substrates, combining a surface activation and emulsion entrapment approach. Natural products with antimicrobial/antioxidant properties (essential oil from Syzygium aromaticum—clove and vegetal oil from Argania spinosa L—argan) were stabilized in emulsions with chitosan, a natural biodegradable polymer that has antimicrobial activity. The emulsions were laid on poly(lactic acid) (PLA), a synthetic biodegradable plastic from renewable resources, which was previously activated by plasma treatment. Bioactive materials were obtained, with low permeability for oxygen, high radical scavenging activity and strong inhibition of growth for Listeria monocytogenes, Salmonella Typhimurium and Escherichia coli bacteria. Clove oil was better dispersed in a more stable emulsion (no separation after six months) compared with argan oil. This leads to a compact and finely structured coating, with better overall properties. While both clove and argan oils are highly hydrophobic, the coatings showed increased hydrophilicity, especially for argan, due to preferential interactions with different functional groups in chitosan. The PLA films coated with oil-loaded chitosan showed promising results in retarding the food spoilage of meat, and especially cheese. Argan, and in particular, clove oil offered good UV protection, suitable for sterilization purposes. Therefore, using the emulsion stabilization of bioactive principles and immobilization onto plasma activated polymeric surfaces we obtained a bioactive material that combines the physical properties and the biodegradability of PLA with the antibacterial activity of chitosan and the antioxidant function of vegetal oils. This prevents microbial growth and food oxidation and could open new perspectives in the field of food packaging materials.     

Mechanically robust,flame-retardant and anti-bacterial nanocomposite films comprised of cellulose nanofibrils and magnesium hydroxide nanoplatelets in a regenerated cellulose matrix

Nanocomposite films consisting of cellulose nanofibrils (CNFs), magnesium hydroxide nanoplatelets (MHNPs) and regenerated cellulose were prepared via simple blending and casting processes. The CNFs were obtained from bamboo pulp by ultrasonic treatment coupled with high shear homogenization. The morphology, structure and properties of the nanocomposite films were comprehensively analyzed using various characterization techniques, including the scanning electron microscope, digital microscope, limiting oxygen index (LOI), micro-scale combustion calorimetry, antibacterial assays, tensile testing, etc. When the MHNP content was optimized to 30 wt%, the nanocomposite film exhibited the best overall properties. The LOI of the composite film increased from 20.0 (0 wt% MHNPs) to 32.7 (30 wt% MHNPs), making it a flame-retardant material in air. In addition, the film containing 30 wt% MHNPs showed excellent antibacterial activity. However, the increase in MHNP content would result in gradual deterioration of the films’ mechanical properties. However, the incorporation of CNFs could significantly suppress this trend. The present work provided a promising pathway for manufacturing multifunctional and high-performance cellulose-based composite films, which were potentially useful for a variety of packaging materials, especially in the biomedical and food packaging fields.     

Antifungal cellulose by capsaicin grafting

Cellulose is one of the most abundant materials in nature. Besides its biological function, cellulose can be extracted from the cell wall and used in several industrial applications. Thus, it can be used in papers, pharmaceuticals, food, cosmetics and innovative materials such as nanocomposites, packaging, coatings and dispersion technology. With the aim of extending cellulose applications and producing so-called “smart” materials, new functionality can be introduced by physical or chemical modifications. Taking into account that capsaicin, the active component of chili peppers, is an excellent antifungal agent, a potential new material could be obtained by chemical reaction between this active compound and cellulose. In this work, capsaicin grafting onto cellulose using polycarboxylic acid as linking agent is proposed. The reaction occurrence was corroborated by Fourier transform infrared spectroscopy and UV–Vis spectrophotometry in reflectance mode. Modified cellulose with <2 wt% of capsaicin shows a strong change in antifungal activity with respect to the unmodified one. This activity was evaluated by the fungal growth inhibition test with two different fungi, Trametes versicolor and Gloeophyllum trabeum. Modified cellulose samples showed a high percentage of fungal growth inhibition, demonstrating the success of the cellulose modification and high antifungal power of the grafting molecule.     

An overview of polylactides as packaging materials

Polylactide polymers have gained enormous attention as a replacement for conventional synthetic packaging materials in the last decade. By being truly biodegradable, derived from renewable resources and by providing consumers with extra end-use benefits such as avoiding paying the "green tax" in Germany or meeting environmental regulations in Japan, polylactides (PLAs) are a growing alternative as a packaging material for demanding markets. The aim of this paper is to review the production techniques for PLAs, summarize the main properties of PLA and to delineate the main advantages and disadvantages of PLA as a polymeric packaging material. PLA films have better ultraviolet light barrier properties than low density polyethylene (LDPE), but they are slightly worse than those of cellophane, polystyrene (PS) and poly(ethylene terephthalate) (PET). PLA films have mechanical properties comparable to those of PET and better than those of PS. PLA also has lower melting and glass transition temperatures than PET and PS. The glass transition temperature of PLA changes with time. Humidity between 10 and 95% and storage temperatures of 5 to 40 degrees C do not have an effect on the transition temperature of PLA, which can be explained by its low water sorption values (i.e. <100 ppm at Aw = 1). PLA seals well at temperatures below the melting temperature but an appreciable shrinking of the films has been noted when the material is sealed near its melting temperature. Solubility parameter predictions indicate that PLA will interact with nitrogen compounds, anhydrides and some alcohols and that it will not interact with aromatic hydrocarbons, ketones, esters, sulfur compounds or water. The CO2, O2 and water permeability coefficients of PLA are lower than those of PS and higher than those of PET. Its barrier to ethyl acetate and D-limonene is comparable to PET. The amount of lactic acid and its derivatives that migrate to food simulant solutions from PLA is much lower than any of the current average dietary lactic acid intake values allowed by several governmental agencies. Thus, PLA is safe for use in fabricating articles for contact with food.     

Green and Efficient Processing of Cinnamomum cassia Bark by Using Ionic Liquids: Extraction of Essential Oil and Construction of UV‐Resistant Composite Films from Residual Biomass

There is significant interest in the development of a sustainable and integrated process for the extraction of essential oils and separation of biopolymers by using novel and efficient solvent systems. Herein, cassia essential oil enriched in coumarin is extracted from Cinnamomum cassia bark by using a protic ionic liquid (IL), ethylammonium nitrate (EAN), through dissolution and the creation of a biphasic system with the help of diethyl ether. The process has been perfected, in terms of higher biomass dissolution ability and essential oil yield through the addition of aprotic ILs (based on the 1‐butyl‐3‐methylimidazolium (C₄mim) cation and chloride or acetate anions) to EAN. After extraction of oil, cellulose‐rich material and free lignin were regenerated from biomass–IL solutions by using a 1:1 mixture of acetone–water. The purity of the extracted essential oil and biopolymers were ascertained by means of FTIR spectroscopy, NMR spectroscopy, and GC‐MS techniques. Because lignin contains UV‐blocking chromophores, the oil‐free residual lignocellulosic material has been directly utilized to construct UV‐light‐resistant composite materials in conjunction with the biopolymer chitosan. Composite material thus obtained was processed to form biodegradable films, which were characterized for mechanical and optical properties. The films showed excellent UV‐light resistance and mechanical properties, thereby making it a material suitable for packaging and light‐sensitive applications.     

Recent progress in biodegradable polymers and nanocomposite-based packaging materials for sustainable environment

Plastic-based materials are frequently used in packaging and can be seen universally in both the developed and developing societies. At present, most of the currently used food packaging materials are nondegradable and are creating serious environmental problems. New technologies are being explored and developed to study the complex interaction between the food packaging materials and food. For example, nanocomposite of cellulose constitutes environmentally friendly packaging, which is easily recycled by combustion and requires low power consumption in production. There are several such biodegradable materials which are available at a low price, have good mechanical properties and allow disposal in the soil. This is advantageous because biological degradation produces only carbon dioxide, water, and inorganic compounds to name a few. It has also been discovered that biodegradable plastics made of such materials can be disposed of together with organic waste. The widespread use of biopolymers in the place of standard plastics would help to reduce the weight of waste. Therefore, biodegradable materials take part in the natural cycle “from nature to nature” and play an important role for environmental sustainability. So, in this article, we briefly summarize the different characteristic of biodegradable polymers being used in food packaging applications.     

Antimicrobial Food Packaging with Biodegradable Polymers and Bacteriocins

Innovations in food and drink packaging result mainly from the needs and requirements of consumers, which are influenced by changing global trends. Antimicrobial and active packaging are at the forefront of current research and development for food packaging. One of the few natural polymers on the market with antimicrobial properties is biodegradable and biocompatible chitosan. It is formed as a result of chitin deacetylation. Due to these properties, the production of chitosan alone or a composite film based on chitosan is of great interest to scientists and industrialists from various fields. Chitosan films have the potential to be used as a packaging material to maintain the quality and microbiological safety of food. In addition, chitosan is widely used in antimicrobial films against a wide range of pathogenic and food spoilage microbes. Polylactic acid (PLA) is considered one of the most promising and environmentally friendly polymers due to its physical and chemical properties, including renewable, biodegradability, biocompatibility, and is considered safe (GRAS). There is great interest among scientists in the study of PLA as an alternative food packaging film with improved properties to increase its usability for food packaging applications. The aim of this review article is to draw attention to the existing possibilities of using various components in combination with chitosan, PLA, or bacteriocins to improve the properties of packaging in new food packaging technologies. Consequently, they can be a promising solution to improve the quality, delay the spoilage of packaged food, as well as increase the safety and shelf life of food.     

Atmospheric-pressure ionization mass spectrometric and photoionization techniques for evaluation of barrier film permeation properties

Barrier films are mainly used as food packaging materials to protect food from oxygen and also to retain food flavor and aroma constituents. Since the packaging materials must exhibit very low permeation rates to these constituents, the measuring apparatus must have high sensitivity to the parts-per-billion concentration range. It is also desirable that the permeation rate measurements be conducted at packaging conditions, i.e., both sides of the films at ambient pressure. Two techniques, which are based on atmospheric-pressure ionization mass spectrometry and photoionization, are developed for the permeation rates measurements of flavor and aroma constituents. The film holders are also temperature controlled, which allows one to study the temperature effect on the permeation rates. In this paper, both the techniques and their applications to the study of the permeation rates and the permeabilities of a commercial film will be presented.     

生物基UV固化预聚物制备及性能研究

近年来，随着制造业产能的严重过剩，我国政府对于环境保护越来越重视，传统油性涂料体系受到巨大的冲击，而光固化作为三大环保型涂料技术之一得到迅速发展。生物基原料是一种可再生资源，在不可再生资源越来越少的未来，生物基材料的发展和应用也就成为一种必然趋势。本文把生物基原料引入光固化预聚物体系，在类似结构条件下对比了含有和不含有生物基材料预聚物固化膜的基本物化性能，并对实验结果进行了总结。     

Responsive Mesoporous Photonic Cellulose Films by Supramolecular Cotemplating

Cellulose‐based materials have been and continue to be exceptionally important for humankind. Considering the bioavailability and societal relevance of cellulose, turning this renewable resource into an active material is a vital step towards sustainability. Herein we report a new form of cellulose‐derived material that combines tunable photonic properties with a unique mesoporous structure resulting from a new supramolecular cotemplating method. A composite of cellulose nanocrystals and a urea–formaldehyde resin organizes into a chiral nematic assembly, which yields a chiral nematic mesoporous continuum of desulfated cellulose nanocrystals after alkaline treatment. The mesoporous photonic cellulose (MPC) films undergo rapid and reversible changes in color upon swelling, and can be used for pressure sensing. These new active mesoporous cellulosic materials have potential applications in biosensing, optics, functional membranes, chiral separation, and tissue engineering.     

New Polylactic Acid Composites for Packaging Applications: Mechanical Properties,Thermal Behavior,and Antimicrobial Activity

The interest in antimicrobial packaging materials based on polylactic acid (PLA) polymers has increased due to the need to improve food safety and environment quality and also to find alternatives to synthetic polymers made from petrochemicals. PLA films by addition of different fillers (grape wastes and celery fibers) were obtained. The mechanical, thermal, surface, and antimicrobial properties of the films were evaluated. The incorporation of inexpensive fillers into the PLA matrix could reduce costs and the studied formulations offer approaches to realize composites with high performances and antimicrobial response, suitable for film food-active packaging materials, especially by use of grape wastes.     

Comparison of nano- and microfibrillated cellulose films

Nanocellulose is an interesting building block for functional materials and has gained considerable interest due to its mechanical robustness, large surface area and biodegradability. It can be formed into various structures such as solids, films and gels such as hydrogels and aerogels and combined with polymers or other materials to form composites. Mechanical, optical and barrier properties of nanofibrillated cellulose (NFC) and microfibrillated cellulose (MFC) films were studied in order to understand their potential for packaging and functional printing applications. Impact of raw material choice and nanocellulose production process on these properties was evaluated. MFC and NFC were produced following two different routes. NFC was produced using a chemical pretreatment followed by a high pressure homogenization, whereas MFC was produced using a mechanical treatment only. TEMPO-mediated oxidation followed by one step of high pressure (2,000 bar) homogenization seems to produce a similar type of NFC from both hardwood and softwood. NFC films showed superior mechanical and optical properties compared with MFC films; however, MFC films demonstrated better barrier properties against oxygen and water vapor. Both the MFC and NFC films were excellent barriers against mineral oil used in ordinary printing inks and dichlorobenzene, a common solvent used in functional printing inks. Barrier properties against vegetable oil were also found to be exceptionally good for both the NFC and MFC films.     

Comparison of hydroxypropyl and carboxymethyl guar for the preparation of nanocellulose composite films

The gas barrier and mechanical properties are crucial parameters for packaging materials, and they are highly correlated to the molecular interactions in the polymer matrix. To improve these properties of TEMPO-oxidized cellulose nanofibers (TOCNs) composite films, we studied the effect using hydroxypropyl guar (HPG) or carboxymethyl guar (CMG) in the preparation of TOCN composite films, which were made by following the solution-casting method. The subsequent film characterizations were carried out by UV–Vis spectra, scanning electron microscopy, oxygen and water vapor permeability measurements, tensile and thermogravimetric analyses. SEM results showed that CMG-based films had denser structures than their HPG counterparts. Moreover, the improved hydrogen bonding of the CMG-based films was partially responsible for the improved gas barrier performance, tensile strength and thermal stability. These results support the conclusion that CMG had advantages over HPG when used in the preparation of TOCNs packaging composite films.     

Starch based Active Packaging Film Reinforced with Empty Fruit Bunch (EFB) Cellulose Nanofiber

Biopolymer active packaging is known to have low mechanical strength and highly brittle. Regardless to its disadvantage, polymers from natural sources have attracted serious attention since the non-renewable sources for example petroleum, the major precursor of plastic manufacturing become depleted. Starch-Chitosan for instance is a hybrid film that entirely green as it produced from a renewable material and totally degradable. The addition of chitosan in film packaging able to kill pathogen hence increases the food shelf life. Through nanotechnology advance, nanomaterial can be used for material reinforcement. Nowadays, greener approach could be applied by incorporating natural cellulose nanofiber into the film matrix. Oil palm empty fruit bunch (OPEFB) fiber that rich of cellulose contents could be treated chemically to purify the cellulose in the fiber. Cellulose fiber obtained was cut to a nano-size using acid hydrolysis. Transmission Electron Microscopy (T.E.M) obtained shown the nanofiber size was ranged between 1-100 nm in diameter. Nanocomposite film formulation, was constructed by varying the cellulose nanofiber incorporation between 2-10% per weight of starch. The strength of the films was measured as well as antimicrobial properties. The addition of 2% cellulose nanofiber into the film matrix exhibits high tensile strength with 5.25 Mpa compared to starch-chitosan hybrid film with 3.96 Mpa. However, no significant improvement in tensile strength was distinguished beyond that ratio. Antimicrobial analysis shows that the addition of cellulose nanofiber could increase the inhibition effect towards gram-positive bacteria but not towards gram-negative bacteria. The addition of 2% cellulose nanofiber increased the inhibition diameter towards gram positive bacteria, Bacillus subtilis up to 33%. However, inhibition towards Bacillus subtilis decreased with the incorporation of more cellulose nanofiber. In gram-negative bacteria Escherichia coli, the addition of cellulose nanofiber does not give significant effect to bacterial. In General, the addition of the unique structure of cellulose nanofiber in the starch based polymer system could enhance the mechanical strength of the film and increase the inhibition of the gram positive bacteria.     

Development and Characterization of Functional Starch-Based Films Incorporating Free or Microencapsulated Spent Black Tea Extract

Antioxidant polyphenols in black tea residue are an underused source of bioactive compounds. Microencapsulation can turn them into a valuable functional ingredient for different food applications. This study investigated the potential of using spent black tea extract (SBT) as an active ingredient in food packaging. Free or microencapsulated forms of SBT, using a pectin–sodium caseinate mixture as a wall material, were incorporated in a cassava starch matrix and films developed by casting. The effect of incorporating SBT at different polyphenol contents (0.17% and 0.34%) on the structural, physical, and antioxidant properties of the films, the migration of active compounds into different food simulants and their performance at preventing lipid oxidation were evaluated. The results showed that adding free SBT modified the film structure by forming hydrogen bonds with starch, creating a less elastic film with antioxidant activity (173 and 587 µg(GAE)/g film). Incorporating microencapsulated SBT improved the mechanical properties of active films and preserved their antioxidant activity (276 and 627 µg(GAE)/g film). Encapsulates significantly enhanced the release of antioxidant polyphenols into both aqueous and fatty food simulants. Both types of active film exhibited better barrier properties against UV light and water vapour than the control starch film and delayed lipid oxidation up to 35 d. This study revealed that starch film incorporating microencapsulated SBT can be used as a functional food packaging to protect fatty foods from oxidation.     

Potassium sorbate release from poly(vinyl alcohol)-bacterial cellulose films

Active packaging materials are the subject of research because their performance exceeds that of traditional packaging. From this class, antimicrobial materials extend the shelf-life of products and reduce the risk of contamination by pathogens. In this paper, new composite materials with antimicrobial properties are obtained by using polyvinyl alcohol and bacterial cellulose powder. Potassium (2E,4E)-hexa-2,4-dienoate was used as the antimicrobial agent. The films thus obtained were characterised using Fourier-transform infrared spectroscopy and scanning electron microscopy. Mass transfer phenomena concerning the release of potassium (2E,4E)-hexa-2,4-dienoate were investigated. The results indicated that the new biocomposite films could be used as antimicrobial packaging materials.