The nanomechanical behavior of a graphite nanoplatelet/polycarbonate nanocomposite

Quasi-static nanoindentation has been used to characterize the mechanical properties of polycarbonate reinforced with graphite nanoplatelets (GNPs). Poor dispersion or low quality interfacial interactions of GNPs in a polymer matrix can significantly decrease the relative improvement in the material's mechanical strength and stiffness. In this study, the surfaces of GNPs were modified to achieve better dispersion and interfacial interaction between fillers and matrix. The GNP/PC nanocomposite has a heterogeneous microstructure, and the original mechanical properties between filler and matrix have large differences. Using a spatially sensitive probe method leads to measured values of modulus and hardness that correlate with the indentation sampled volume. A grid indentation procedure was performed with variable sampling volumes to provide a statistical measurement of modulus and hardness for the nanocomposite materials. The surface treatment leads to a significant increase in both stiffness and hardness for GNP reinforced composites.     

Modeling instrumented indentation testing to evaluate the behavior of PA11 and CaCO3 composites for offshore applications

PA/PCC micro-composites were prepared with different PCC contents. Compatibility tests were conducted with crude oil at aging times up to 28 days. The experimental phases of the instrumented indentation test (loading, creep and unloading) were modeled. Moreover, the heuristic method of differential evolution was used to fit the parameters. Loading curves showed higher scattering than the subsequent unloading, regardless of the aging time. The two unloading parameters exhibited quasi-linear dependency, but their dispersion was quite different. The mechanical and viscoelastic properties revealed that the PCC filler acted as a reinforcing agent. However, a higher PCC content did not lead to an increase in modulus, probably due to the poor interaction between particles and polymer. The hardness results showed that this property is not so sensitive to the material's morphology as are modulus data. All systems still had predominantly plastic behavior even after aging.     

Preparation and characteristics of composites based on polypropylene and ultradispersed calcium carbonate

Feasibility studies directed at the parallel increase in the elastic modulus and impact toughness of polypropylene via introduction of ultradispersed CaCO₃ particles with sizes of 100 (Socal U1S2) and 60 nm (Socal 312V) have been performed. The effects of the content and sizes of CaCO₃ particles and the nature of a surfactant on the character of distribution of particles, the thermophysical characteristics of the polymer matrix, and the mechanical characteristics and heat resistance of the nanocomposites are analyzed. Microscopic studies reveal that nanoparticles show a tendency toward structuring. DSC studies have proved the nucleating action of ultrafine particles during the crystallization of PP. For the composites containing 15 vol % of Socal 312V CaCO₃ nanoparticles, the increase in the tensile elastic modulus achieves its maximum; depending on the nature of the surfactant, the reinforcing effect increases by 70-40%. As compared to the initial PP, the presence of ultrafine particles in the composites prevents a decrease in the storage modulus of PP with increasing temperature from 0 to 50°C; as a result, the reinforcing effect increases from 30-40% at temperatures below the glass transition temperature to 40–75% at 50°C. For the nanocomposites with U1S2 in the presence of Triton X-100 or fluorinated alcohol telomer, the impact toughness increases over the entire filler content interval; when the filler concentration is 15 vol %, the impact toughness of nanocomposites is higher than that of the initial PP by factors of 3 and 4.5, respectively. It has been found that nanocomposites containing 5 vol % CaCO₃ nanoparticles show the effect of thermal stabilization, which comes up to about 50°C.     

A new generation of testing machine: Recording macroindentation techniques for fast assessment of temperature-dependent material properties

The authors introduce a prototype of a recording (depth-sensing) macroindentation testing machine that has been modified and extended with a temperature chamber. This prototype allows the analysis of different hardness values (Martens hardness, indentation hardness, ball indentation hardness, etc.) and the indentation modulus, as well as time-dependent properties such as creep and relaxation of polymers and other materials, in a wide range of temperature (?100 – 100 °C). The applicability of the testing machine for fast and less material-consuming determination of the temperature-dependent mechanical properties is illustrated by means of selected amorphous and semicrystalline thermoplastics, i.e., neat (PMMA and PTFE) and reinforced ones (PMMA/silica nanocomposites).     

Characterization of kaolinite/emulsion-polymerization styrene butadiene rubber (ESBR) nanocomposite prepared by latex blending method: Dynamic mechanic properties and mechanism

The latex blending method was chosen to prepare Kaolinite/emulsion-polymerization styrene butadiene rubber (ESBR) nanocomposite to improve the interaction between filler particles and rubber matrix chains. The influences of kaolinite particles size, filler contents, and flocculants types on dynamic mechanical properties and the relative reinforcement mechanism of the prepared composite were systematic investigated and proposed. The transmission electron microscopy (TEM) and scanning electron microscopy (SEM) showed that the kaolinite particles were finely dispersed into the rubber matrix and arranged in parallel orientation. The prepared nanocomposites by latex blending exhibited improved crosslinking characteristic and dynamic mechanical parameters. The KAl (SO₄)₂ flocculant presented obvious modification in dynamic properties and crosslinking characteristic. Both the decrease in kaolinite particle size and the increase in kaolinite content can greatly improve the storage modulus and reinforcing effect of kaolinite/ESBR nanocomposites. The dynamic reinforcement mechanism of kaolinite can be explained by filler network including a certain thickness of rubber shell on the surface of kaolinite lamellar structure and the aggregations network between kaolinite particles The optimum way to balance the dynamic properties of rubber nanocomposites at different temperatures is to reduce the surface difference between kaolinite and rubber matrix and the degree of filler-filler networking on the basis of kaolinite with nanoscale (nanometer effect).     

显微镜图像分析研究聚丙烯/尼龙1010共混物相结构及其性能

用扫描电子显微镜图像分析研究了聚丙烯/聚酰胺1010共混物及其部分相容体系的相形态结构,计算了表征相结构和尺寸的结构参数,如分散相的平均直径、平均弦长和分散相的质心相关距等.并分别讨论了聚丙烯/聚酰胺1010共混物及其部分相容体系的相形态以及其结构参数与共混物组成的关系.测定了聚合物及其共混物体系的力学性能,讨论了共混物组成与力学性能的关系.聚丙烯/聚酰胺1010共混物的拉伸模量与组成的关系较为复杂,但其部分相容体系的拉伸模量与组成呈线性关系.聚丙烯/聚酰胺1010及其共混物体系的屈服强度与共混物组成均呈线性关系.表征相结构的两相平均弦长比(l-1/-l2)与组成以及共混物体系力学性能与组成的关系,二者相似.同时讨论了体系力学性能随相尺寸等的变化规律.     

Preparation and properties of chitosan nanocomposites with nanofillers of different dimensions

In this work, the chitosan ternary nanocomposites with two-dimensional (2D) clay platelets and one-dimensional (1D) CNTs have been successfully prepared by a simple solution-intercalation/mixing method in acid media. It was found that the thermal degradation temperature of chitosan (at 50% weight loss) could be only improved in about 20-30 °C by adding 3 wt% either clay or CNTs, however, almost 80 °C increase of degradation temperature could be achieved by adding 2 wt% clay and 1 wt% CNTs together. Dynamic mechanical measurement demonstrated an obviously improved storage modulus for chitosan/clay-CNTs than that for the corresponding binary chitosan/clay or chitosan/CNT nanocomposites with the same total filler content (3 wt%). For the solvent vapor permeation properties, a largely improved benzene vapor barrier property was observed only in chitosan/clay-CNT ternary nanocomposites and depended on the ratio of clay to CNTs. XRD, SEM and TEM results showed that both clay and CNTs could be well dispersed in the ternary nanocomposites with the nanotubes located around the clay platelets. FTIR showed an improved interaction between the fillers and chitosan by using both clay and CNTs. A much enhanced solid-like behavior was observed in the ternary nanocomposites, compared with the corresponding binary nanocomposites with the same total filler content, as indicated by rheological measurement. The unique synergistic effect of two-dimensional (2D) clay platelets and one-dimensional (1D) CNTs on the property enhancement could be tentatively understood as due to a formation of much jammed filler network with 1D CNTs and 2D clay platelets combined together. Our work demonstrates a good example for the preparation of high performance polymer nanocomposites by using nanofillers with different dimensions together.     

Effects of coupling agents on mechanical and morphological behavior of the PP/HDPE blend with two different CaCO3

The main purpose of incorporating fillers, such as calcium carbonate, into blends of polyolefins is to decrease costs and change tensile and impact properties. Structural differences between both components give rise to the formation of large filler agglomerates in the polymer matrix, which influence the mechanical response of the material. Therefore, the coupling agents of the Lica 12 type at various concentrations was used to facilitate the link between filler and matrix (the latter consisting of PP/HDPE 80/20 wt). Filler was added to the PP/HDPE blend at a 30 wt.% concentration. Two types of calcium carbonate (CaCO₃) were used. These have different average sizes (3.0 and 1.8 μm) which were determined by means of laser diffraction techniques. In addition other coupling agents of the titanate type, such as Lica 09, Lica 01, zirconates ZN 12, and a 1:1 mixture of Lica 12 and Lica 01, were used. This study clearly demonstrated that the addition of the coupling agent to CaCO₃ modifies the mechanical properties of the PP/HDPE/CaCO₃ composites. Values of the mechanical properties indicate that due to its characteristics, each coupling agent gives rise to increases in a particular mechanical property. In the case of Lica 01 an increase was verified in Young’s modulus at 0.7 wt.% and in elongation at break at both concentrations (0.3 and 0.7 wt.%), whereas ZN 12 brought about an increase in elongation at break. The 1:1 mixture of Lica 12 and Lica 01 caused impact resistance of the blend of PP/HDPE with CaCO₃ to increase considerably.     

Instrumented Macroindentation Techniques for Polymers and Composites – Mechanical Properties,Fracture Toughness and Time-Dependent Behaviour as a Function of the Temperature

An innovative cooling and heating device has been successfully applied to an instrumented macrohardness testing machine in close collaboration with the company Zwick/Roell. The prototype allows the local time-dependent analysis of mechanical properties such as Martens hardness and indentation modulus, as well as fracture toughness and creep and relaxation behaviour at temperatures ranging from −100 °C to +100 °C. On the basis of load–indentation depth, load–time or indentation depth–time diagrams, the indentation behaviour as a function of test speed and/or temperature (which has rarely been done for polymers in the macro-range of loading) depending on matrix and materials composition (amorphous/semicrystalline thermoplastics, epoxy resins, micro- and nanocomposites) has been analysed. Martens-hardness, indentation modulus on the one hand and creep compliance and relaxation modulus on the other have been found to be strongly temperature dependent. Adequate methods of indentation fracture mechanics have been enhanced for polymers and applied to determine the fracture toughness of very different polymer-based materials.     

Surface modified clay/polypropylene (PP) nanocomposites: Effect on physico-mechanical, thermal and morphological properties

Polypropylene/surface modified clay nanocomposites were prepared by melt intercalation in twin-screw extruder followed by blown film extrusion. The effects of organically modified clay on the physical, mechanical, thermal and morphological properties of the prepared nanocomposites were studied. The results showed that 95% enhancement in tensile strength and 152% increase in tensile modulus was observed. TGA analysis in inert atmosphere showed an 87 °C marked increase in the thermal degradation temperature. The DSC curve showed the melting point was increased 4 °C in presence of clay in the matrix owing to the fact that the filler acts as reinforcing effect. The dynamic mechanical analysis (DMA) results showed improvement in storage modulus from 9.76 × 10³ to 1.12 × 10⁴ MPa with the incorporation of organically modified clay and thus enhanced its stiffness. The morphology of the nanocomposites was further studied using scanning electron microscopy (SEM). The X-ray diffraction (XRD) and transmission electron microscopy (TEM) which confirmed the exfoliation structure of the nanocomposites.     

Morphology – Property Correlations of PP Materials by Means of Microhardness

The present work deals with the influence of crystallization temperature, cooling rate and annealing conditions on microhardness, indentation modulus and creep behaviour of ethylene/propylene (E/P) random copolymers with 4, 6 and 8 mol% ethylene as well as α- and β-spherulites in a homopolymer and an E/P random copolymer. The materials are unnucleated, the formation of β-spherulites occurs sporadically. Additionally the indentation creep behaviour of α- and β-nucleated PP is investigated. A nearly linear correlation between hardness as well as indentation modulus and crystallintity of the E/P copolymers can be proved. An increasing cooling rate leads to decreasing hardness and modulus values due to the hindered crystallization. For the investigation of the α- and β-phases different crystallization and annealing temperatures are used. Independent of these conditions, microhardness and modulus determined by indentation testing are lower for the β-phase in both materials. Increasing crystallization temperature and annealing lead to an increasing hardness and modulus in both phases. However, an effective annealing effect takes place only at short times and elevated temperatures above 100 °C. The increasing of microhardness and modulus is correlated with an increasing in lamellae thicknesses. Additionally, indentation creep experiments were carried out on nucleated materials that show the stronger creep tendency of the β-phase PP and the stronger influence of annealing on this phase.     

聚丙烯/凹凸棒石纳米复合材料的制备与性能研究

以聚丙烯(PP)为聚合物基体,天然凹凸棒石(ATP)为无机组分,经过氧化聚乙烯对ATP表面进行包覆处理,用熔融共混的方法制备了PP/ATP纳米复合材料.扫描电镜结果显示,经本方法处理后的ATP在PP基体中分散较为均匀.ATP棒晶簇直径最佳分散尺寸能达到20~40 nm,比未处理ATP在基体中的棒晶簇直径小10 nm以上;XRD测试表明,未处理ATP和处理后的ATP均有使PP晶粒细化的作用,同时不改变PP的α晶型;DSC结果显示,ATP的加入提高了PP的结晶温度和结晶度,说明ATP有一定的成核作用.通过对复合材料的力学性能测试发现,经过处理的ATP制备的复合材料力学性能优于未处理ATP复合材料对PP力学性能的改善.其中ATP与氧化聚乙烯固含量的质量比为2∶1,ATP含量为3 wt%时复合材料力学性能达到最好.缺口冲击强度比纯PP最高提高了83%,提高幅度显著;经过处理的ATP制备的复合材料拉伸强度提高了6%~11%;弯曲强度提高了33%~45%;弯曲模量提高了90%~106%.     

Synergistic effect of carbon nanotubes and layered double hydroxides on the mechanical reinforcement of nylon-6 nanocomposites

Synergistic effect in network formation of nylon-6 （PA6） nanocomposites containing one dimensional （ID） multi-walled carbon nanotubes （CNTs） and two dimensional （2D） layered double hydroxide （LDH） platelets on improving the mechanical properties has been studied. Mechanical tests show that, with incorporation of 1 wt% LDHs and 0.5 wt% CNTs, the tensile modulus, the yield strength as well as the hardness of the ternary composite are greatly improved by about 230%, 128% and 110% respectively, as compared with neat PA6. This is mainly attributed to the unique, strong interactions between the CNTs and the LDHs as well as the jammed network-like structure thus formed between the nanofillers, as confirmed by the morphological observations. As compared with the binary nanocomposites, a much enhanced solid-like behavior in the terminal region of the rheological curves can clearly be observed for the ternary system, which also indicates the formation of a percolating filler network.     

Cure characteristics and properties of NBR composites filled with co‐precipitates of black liquor and montmorillonite

Acrylonitrile‐butadiene rubber (NBR) composites filled with co‐precipitates of black liquor and montmorillonite (CLM) were prepared by mechanical mixing on a two‐roll mill. The cure characteristics, mechanical properties, thermal properties, and thermo‐oxidative aging properties of NBR/CLM composites were evaluated. Scanning electron microscopy and transmission electron microscopy showed that the filler particles were well dispersed in the NBR/CLM composites. The scorch time and optimum cure time increase with increasing filler loading. A remarkable enhancement in tensile strength, elongation at break, 300% modulus, and shore “A” hardness was also observed. When the loading of CLM was 40 parts per hundred rubbers, it showed about seven times increase in tensile strength, about 1.8 times increase in elongation at break, about three times increase in 300% modulus, and about 1.3 times increase in shore A hardness, respectively, as compared with those of pure cured NBR. Thermal properties and thermal oxidative aging properties, in general, were also improved with loading of this novel filler. Copyright © 2011 John Wiley & Sons, Ltd.     

TPEV/Layered Silicate Nanocomposites with Dynamic Vulcanizing Process

Thermoplastic Elastomer Vulcanizates (TPEV) prepared by dynamic vulcanizing process, is a material which has both the properties of a vulcanized rubber (elasticity) and thermoplastics (processibility). TPEV is cost effective for its good processibility and eco-friendly for its recyclability. TPEV/layered silicate nanocomposites can give a greater advantage of weight reduction which is a key issue in automotive industry because of fuel efficiency. Applying TPEV/layered silicate nanocomposites, the amount of reinforcement mineral filler can be reduced greatly compared to general TPEV which is reinforced by talc or kaolin clay. The mechanical strengths of TPEV/layered silicate nanocomposites using small amounts of MMT is similar to those of general TPEV using larger amounts of general filler. Various evaluations such as degree of crosslinking, degree of filler dispersion (XRD and TEM), surface hardness and tensile properties were carried out for the TPEV/layered silicate nanocomposites.     

Enhancement of tensile,electrical and thermal properties of epoxy nanocomposites through chemical hybridization of polypyrrole and graphene oxide

This paper presents the properties of epoxy nanocomposites, prepared using a synthesized hybrid Polypyrrole-Graphene Oxide (PPy-GO) filler, via in-situ chemical polymerization, at various filler loadings (i.e., 0.5–2 w. t %). The microstructures and properties of the PPy-GO hybrids and epoxy nanocomposites were studied via Fourier transform infrared (FTIR), X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM), mechanical (Tensile Properties), electrical, Dynamic mechanical thermal analysis (DMTA) and thermogravimetric analyses (TGA). Morphological study demonstrated that varying the nanofiller nature (PPy-GOs, PPy or GO) lead to different states of dispersion. Mechanical, electrical and thermal analysis demonstrated that the hybrid concentration and its architecture (PPy:GO ratio) are interesting factors significantly affected the properties of the epoxy based nanocomposites. On the other hand, the mechanical performance of the cured nanocomposites outperformed the PPy-GO, with enhancements of 78% and 51% of Young's modulus and strength, respectively. Here it has been established that the embedding of PPy-GO hybrids into pristine epoxy endows optimum dispersion of PPy and GO as well as better interfacial adhesion between the fillers and matrix, which results in a significant improvement in load transfer effectiveness. Electrical conductivity measurements showed that conductivity of epoxy filled nanocomposites increased up 10⁻⁴ S/cm for Epoxy/PPy-GO nanocomposites. DMTA test indicated that incorporation of PPy-GO resulted in a significantly increase in Tg of the resultant nanocomposites, which is attributed to the highly exfoliation structure and the stronger interfacial interaction. The PPy-GO particles enhanced electrical, thermal and mechanical properties of nanocomposites, confirming the synergistic effect of PPy-GO as multifunctional filler.     

Plasticized polylactide/clay nanocomposites. I. The role of filler content and its surface organo‐modification on the physico‐chemical properties

Polylactide (PLA)‐layered silicate nanocomposites plasticized with 20 wt % of poly(ethylene glycol) 1000 were prepared by melt blending. Three kinds of organo‐modified montmorillonites—Cloisite® 20A, Cloisite® 25A, and Cloisite® 30B—were used as fillers at a concentration level varying from 1–10 wt %. Neat PLA and plasticized PLA with the same thermomechanical history were considered for comparison. Nanocomposites based on amorphous PLA were obtained via melt‐quenching. The influence of both plasticization and nanoparticle filling on the physicochemical properties of the nanocomposites were investigated. Characterization of the systems was achieved by size exclusion chromatography (SEC), thermogravimetric analysis (TGA), thermally modulated differential scanning calorimetry (TMDSC), X‐ray diffraction (XRD), and dynamic mechanical analysis (DMTA). SEC revealed a decrease of the molecular weight of the PLA matrix with the filler content. Thermal behavior on heating showed one cold crystallization process in the reference neat PLA sample, while two cold crystallization processes in plasticized PLA and plasticized nanocomposites. The thermal windows of these processes tend to increase with the filler content. The crystalline form of PLA developed upon heating was affected neither by the plasticization nor by the type and content of Cloisite used. It was found that the series of organo‐modified montmorillonites with decreasing affinity to PLA is Cloisite® 30B, Cloisite® 20A, and Cloisite® 25A, respectively. The dynamic mechanical properties were sensitive to the sample composition. Generally, the storage modulus increased with the filler content. Glassy PEG, well dispersed within unfilled PLA matrix, exhibited also a reinforcing effect, since the storage modulus of this sample was higher than for unplasticized reference at temperature region below the glass transition of PEG. Moreover, loss modulus of all plasticized samples revealed an additional maximum ascribed to the glass transition of PEG–rich dispersed phase, indicating partial miscibility of organic components of the systems investigated. The magnitude of this mechanical loss was correlated with the filler content, and to some extent, also with the nanofiller ability to be intercalated by polymer components. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 299–311, 2006     

纳米刚性微粒与橡胶弹性微粒同时增强增韧聚丙烯的研究

通过力学性能测试、动态力学试验、ＤＳＣ 分析以及材料断面形貌与结构分析等手段,对以纳米二氧化硅（ＳｉＯ２） 为刚性微粒、以三元乙丙橡胶（ＥＰＤＭ） 为弹性微粒组成的聚丙烯（ＰＰ）／ 纳米ＳｉＯ２／ＥＰＤＭ 的同时增强增韧效果进行了研究．结果显示,上述两种微粒可同时大幅度提高ＰＰ 的韧性、强度和模量,当ＰＰ／ 纳米ＳｉＯ２／ＥＰＤＭ 为８０／３／２０ 时,两种微粒体现较明显的协同增韧效应．纳米ＳｉＯ２ 可提高ＰＰ 的结晶温度和结晶速度,并使球晶细化．纳米ＳｉＯ２ 刚性微粒在ＰＰ连续相中以微粒团聚体形态分布,构成团聚体的平均微粒数约为６ ～７ ,其与ＰＰ基体表现出较强的结合牢度．ＰＰ／ 纳米ＳｉＯ２／ＥＰＤＭ 的综合性能已接近或达到工程塑料的性能．     

Polypropylene/carbon nanotube magnetic composites obtained using carbon nanotubes from sawdust

Magnetic polypropylene (PP) nanocomposites with different loadings (from 0.5 to 20 wt %) of carbon nanotubes with iron (CNT‐Fe) were fabricated using the melt‐mixing method. The carbon nanotubes were synthesized by pyrolysis of sawdust from the furniture industry. The morphological characterization shows homogenous dispersion of the filler in the polymer matrix. The addition of only 0.5 wt % CNT‐Fe already results in ferromagnetic behavior in the diamagnetic polymer matrix. The thermal properties were investigated using thermogravimetric analysis and differential scanning calorimetry. The results show an increase in the maximum degradation, crystallization, and melting temperatures of the nanocomposites compared with neat PP. The nanocomposites showed improvement in terms of mechanical and oxygen permeability properties. A very significant result of the work is the high remnant magnetization and coercivity values of the nanocomposites at room temperature whereas most of the works on similar systems show magnetic properties only at very low temperatures.     

Mechanical properties of clay‐reinforced polyamide

Intercalated and exfoliated nanocomposites were prepared by extrusion and injection of polyamide‐6 and highly swollen or slightly swollen montmorillonite, respectively. The microstructure of the nanocomposites has been studied previously. In this article, we investigated the influence of the preferential orientation of the montmorillonite sheets on the mechanical properties of the nanocomposites. Dynamic mechanical analysis and tensile tests showed that the elastic modulus depends mainly on the filler loading. A parallel coupling could well account for the behavior of the nanocomposites. The calculated elastic and storage moduli of montmorillonite were set to 140 and 40 GPa, respectively. Compression tests were performed to study the anisotropy of the mechanical properties. The elastic modulus and flow strain were sensitive to the filler orientation. A Tandon–Weng approach was applied to consider the geometry of the filler. In all low‐deformation tests, no significant difference between intercalated and exfoliated systems was observed. Finally, the influence of the dispersion and exfoliation state of the filler on the ultimate properties of the nanocomposites (tensile tests) is discussed. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 272–283, 2002