Factors affecting the loading efficiency of water-soluble drugs in PLGA microspheres

Poly(lactide-co-glycolide), PLGA, microspheres containing blue dextran as a hydrophilic model drug were prepared by a solvent evaporation method from w/o/w emulsions using a micro homogenizer. Effects of surfactant concentration in oil phase, stirring time period and stirring rate in the preparation procedure of primary emulsion (w/o) upon drug-loading efficiency were evaluated. Stirring rate during preparation of primary emulsion and surfactant concentration in oil phase affected drug-loading efficiency and the particle size of primary emulsion. Microspheres having the higher drug-loading efficiency were obtained when size differences between the primary emulsions and the secondary ones were large. That is, when the diameter of the primary emulsion is much smaller than that of the secondary emulsion, PLGA microspheres with high-loading efficiency of blue dextran were obtained.     

Double inversion of emulsions induced by salt concentration

The effects of salt on emulsions containing sorbitan oleate (Span 80) and Laponite particles were investigated. Surprisingly, a novel double phase inversion was induced by simply changing the salt concentration. At fixed concentration of Laponite particles in the aqueous phase and surfactant in paraffin oil, emulsions are oil in water (o/w) when the concentration of NaCl is lower than 5 mM. Emulsions of water in oil (w/o) are obtained when the NaCl concentration is between 5 and 20 mM. Then the emulsions invert to o/w when the salt concentration is higher than 50 mM. In this process, different emulsifiers dominate the composition of the interfacial layer, and the emulsion type is correspondingly controlled. When the salt concentration is low in the aqueous dispersion of Laponite, the particles are discrete and can move to the interface freely. Therefore, the emulsions are stabilized by particles and surfactant, and the type is o/w as particles are in domination. At intermediate salt concentrations, the aqueous dispersions of Laponite are gel-like, the viscosity is high, and the transition of the particles from the aqueous phase to the interface is inhibited. The emulsions are stabilized mainly by lipophilic surfactant, and w/o emulsions are obtained. For high salt concentration, flocculation occurs and the viscosity of the dispersion is reduced; thus, the adsorption of particles is promoted and the type of emulsions inverts to o/w. Laser-induced fluorescent confocal micrographs and cryo transmission electron microscopy clearly confirm the adsorption of Laponite particles on the surface of o/w emulsion droplets, whereas the accumulation of particles at the w/o emulsion droplet surfaces was not observed. This mechanism is also supported by the results of rheology and interfacial tension measurements.     

Double phase inversion of emulsions containing layered double hydroxide particles induced by adsorption of sodium dodecyl sulfate

A liquid paraffin-water emulsion was investigated using layered double hydroxide (LDH) particles and sodium dodecyl sulfate (SDS) as emulsifiers. Both emulsifiers are well-known to stabilize oil-in-water (o/w) emulsions. Surprisingly, a double phase inversion of the emulsion containing LDH particles is induced by the adsorption of SDS. At a constant LDH concentration, the emulsion is o/w type when SDS concentrations are low. At intermediate SDS concentrations, the first emulsion inversion from o/w to w/o occurs, which is attributed to the enhanced hydrophobicity of LDH particles caused by the desorption of the second layer of surfactant, leaving a densely packed SDS monolayer on the LDH exterior surfaces. The second inversion from water-in-oil (w/o) to o/w occurs at higher SDS concentrations, which may be due to the competitive adsorption at the oil/water interfaces between the LDH particles modified by the SDS bilayers and the free SDS molecules in the bulk solution, but the free SDS molecules dominate and determine the emulsion type. Laser-induced fluorescent confocal micrographs clearly confirm the adsorption of LDH particles on the surfaces of the initial o/w and intermediate w/o emulsion droplets, whereas no LDH particles were adsorbed on the final o/w emulsion droplet surfaces. Also, transmission electron microscopy (TEM) observations indicate that the shape of the final o/w emulsions is similar to that of the monomeric SDS-stabilized emulsion but different from that of the initial o/w emulsions. The adsorption behavior of SDS on LDH particles in water was investigated to offer an explanation for the emulsion double phase inversion. The zeta potential results show that the particles will flocculate first and then redisperse following surfactant addition. Also, X-ray diffraction (XRD) measurements indicate that SDS adsorption on the LDH interior surfaces will be complete at intermediate concentrations.     

A novel formulation of the pickering emulsion stabilized with silica nanoparticles and its thermal resistance at high temperatures

Stabilization of emulsions with solid particles can be used in several fields of oil and gas industry because of their higher stability. Solid particles should be amphiphilic to be able to make Pickering emulsions. This goal is achieved by using surfactants at low concentrations. Oil-in-water (o/w) emulsions are usually stabilized by surfactant but show poor thermal stability. This problem limits their applications at high-temperature conditions. In this study, a novel formulation for o/w stabilized emulsion by using silica nanoparticles and the nonionic surfactant is investigated for the formulation of thermally stable Pickering emulsion. The experiments performed on this Pickering emulsion formula showed higher thermal stability than conventional emulsions. The optimum wettability was found for DME surfactant and silica nanoparticles, consequently, in that region; Pickering emulsion showed the highest stability. Rheological changes were evaluated versus variation in surfactant concentration, silica concentration and pH. Scanning electron microscopy images approved the existence of a rigid layer of nanoparticle at the oil-water interface. Finally, the results show this type of emulsion remains stable in harsh conditions and allows the system to reach its optimum rheology without adding any further additives.     

Apparent equilibration time required for surfactant-oil-water systems to emulsify into the morphology imposed by the formulation. Part 2: Effect of sec-butanol concentration and initial location

Winsor type I equilibrated surfactant-oil-water (SOW) systems produce o/w emulsions upon stirring. However, if the surfactant is initially dissolved in the oil phase, the attained type after inmediate emulsification is usually w/o. If the SOW system is partially equilibrated, it could result in a normal o/w emulsion, as if it were fully equilibrated. The minimum contact time for that to happen, the so-called apparent equilibration time tAPE, was previously shown (Langmuir 2002, 18, 607) to strongly depend on formulation, surfactant molecular weight, and oil viscosity. The present report shows that it depends on alcohol concentration and location in the unequilibrated system.     

Development of PEG-PLA/PLGA microparticles for pulmonary drug delivery prepared by a novel emulsification technique assisted with amphiphilic block copolymers

We developed a novel "spray dry-based" method for preparing surface-modified particle via "block copolymer-assisted" emulsification/evaporation for pulmonary drug delivery. The method included three steps: (1) o/w emulsion containing both hydrophobic polymers and amphiphilic block copolymers was obtained by emulsification of water and a polymer-containing organic solvent, (2) the o/w emulsion was misted with a nebulizer, and (3) the emulsion mists were dried by a heater. In this way, the hydrophobic polymers and the hydrophobic part of the amphiphilic block copolymers gradually tangled during the evaporation of organic solvents from the o/w emulsion. Consequently, the hydrophilic polymer chain was introduced on the particle surface. The particle surface can be easily modified although there are no reactive groups in the hydrophobic polymer molecules. We successfully obtained dry PEG-PLA/PLGA microparticles by controlling the weight ratio of the block copolymer and the hydrophobic polymer. The introduction of PEG to the particle surface involves an increase in the Zeta potential of the particles. Interestingly, the "dimpled" microparticles having a diameter of approximately 2 μm were obtained. The "dimpled" microparticles can serve as drug carriers for pulmonary drug delivery, because the particles have a large surface area. We expect that this novel surface-modification technique will enable efficient fabrication of particles in drug delivery systems.     

SEMICONTINUOUS EMULSION POLYMERIZATION OF VINYL ACETATE X. KINETICS OF HOMOPOLYMERIZATION,CO POLYMERIZATION,AND INITIATOR DECOMPOSITION IN THE PRESENCE OF SULFOSUCCINATE-TYPE SURFACTANTS

ABSTRACT

Miorocrystalline cellulose stabilized emulsions (o/w) were evaluated by means of brightfield and polarized light microscopy, freeze-etch electron microscopy, droplet size analyses and rheologic measurements. These studies indicated that miorocrystalline cellulose (Avicel RC591 ) forms a network around emulsified oil droplets. This structure provides a mechanical barrier at the o/w interface which stabilizes the emulsion without the necessity for decreasing interfacial tension, as in conventional surfactant-stabilized emulsions. Rheologic studies indicated that emulsions containing Avicel RC591 had a considerable degree of thlxotropy which contributed to their stability. When Tween 80 was incorporated in this system, oil droplets coalesced indicating that the stability of the emulsion was affected adversely.     

High internal phase emulsions: catastrophic phase inversion, stability, and triggered destabilization

We have investigated the formation, drop sizes, and stability of emulsions prepared by hand shaking in a closed vessel in which the emulsion is in contact with a single type of surface during its formation. The emulsions undergo catastrophic phase inversion from oil-in-water (o/w) to water-in-oil (w/o) as the oil volume fraction is increased. We find that the oil volume fraction required for catastrophic inversion exhibits a linear correlation with the oil-water-solid surface contact angle. W/o high internal phase emulsions (HIPEs) prepared in this way contain water drops of diameters in the range 10-100 μm; emulsion drop size depends on the surfactant concentration and method of preparation. W/o HIPEs with large water drops show water separation but w/o HIPEs with small water drops are stable with respect to water separation for more than 100 days. The destabilization of the w/o HIPEs can be triggered by either evaporation of the oil continuous phase or by contact the emulsion with a solid surface of the "wrong" wettability.     

Stability studies of high-stable water-in-oil model emulsions

Different compositions and emulsification protocols were used to prepare stable water-in-oil (w/o) emulsions. Water, mineral oil, and a mixture of Span 80 and Tween 80 surfactants were combined to form emulsions that can be used as reference for electrolyte-free systems. Here, we have proposed emulsions wherein different properties were evaluated. Electrical conductivity measurements indicated that conductivity increases linearly with increasing surfactant content. The emulsions’ flow curves and viscoelastic behaviors were delineated by rheological measurements. Stability studies by centrifugal testing have shown that smaller the surfactant content, lower the stability, for any used stirring speeds. Furthermore, higher the applied mixing rate to make the emulsion, higher the stability, regardless of the amount of surfactant. Electrical field stability analysis showed, for all systems, that critical electric field (CEF) values were dependent on either surfactant amount and emulsion elastic modulus.     

The effect of formulation variables on the characteristics of insulin-loaded poly(lactic-co-glycolic acid) microspheres prepared by a single phase oil in oil solvent evaporation method

Biodegradable polymeric microspheres are ideal vehicles for controlled delivery applications of drugs, peptides and proteins. Amongst them, poly(lactic-co-glycolic acid) (PLGA) has generated enormous interest due to their favorable properties and also has been approved by FDA for drug delivery. Insulin-loaded PLGA microparticles were prepared by our developed single phase oil in oil (o/o) emulsion solvent evaporation technique. Insulin, a model protein, was successfully loaded into microparticles by changing experimental variables such as polymer molecular weight, polymer concentration, surfactant concentration and stirring speed in order to optimize process variables on drug encapsulation efficiency, release rates, size and size distribution. A 2⁴ full factorial design was employed to evaluate systematically the combined effect of variables on responses. Scanning electron microscope (SEM) confirmed spherical shapes, smooth surface morphology and microsphere structure without aggregation. FTIR and DSC results showed drug–polymer interaction. The encapsulation efficiency of insulin was mainly influenced by surfactant concentration. Moreover, polymer concentration and polymer molecular weight affected burst release of drug and size characteristics of microspheres, respectively. It was concluded that using PLGA with higher molecular weight, high surfactant and polymer concentrations led to a more appropriate encapsulation efficiency of insulin with low burst effect and desirable release pattern.     

Fabrication of core/shell hybrid organic–inorganic polymer microspheres via Pickering emulsion polymerization using laponite nanoparticles

Oil-in-water (o/w) emulsions of styrene, as monomer oil in water, were achieved successfully via Pickering emulsification with laponite nanoparticles as the sole inorganic stabilizers. The formed emulsions showed excellent stability not only against droplets coalescence (before polymerization) but also against microparticles coagulation (after polymerization). Generally, the number of composite polystyrene microparticles (PS) increased and their sizes decreased with the content of solid nanoparticles used in stabilizing the precursor o/w emulsions. This is consistent with the formation of rigid layer(s) of the inorganic nanoparticles around the PS microparticles thus a better stability was achieved. The composite microparticles were characterized using various techniques such as surface charge, stability, transmission electron microscope (TEM), scanning electron microscope (SEM) and Fourier transform infra-red (FT-IR). Coating films of the prepared latexes were applied to flat glass surfaces and showed reasonable adhesion compared to PS latex particles prepared with conventional surfactants. The effect of employed conditions on the features of the resulting emulsions in terms of stability and particle size has been discussed.     

Effect of preparation conditions on properties of polylactide and polystyrene and their composite microparticles made by emulsion solvent evaporation method

In this study, polylactide and polystyrene microparticles have been prepared by emulsion solvent evaporation method. Effects of polymer nature, stirring speed, emulsifier, and concentration of the components on the size, size distribution and morphology of polymeric microparticles have been investigated. 11-Acryloyl-aminoundecanoic acid and its polymer poly(11-acryloyl-aminoundecanoic acid) were tested for comparison with traditional emulsifiers such as sodium dodecylsulfate. Interfacial tension measurement was applied to compare these emulsifiers. Dynamic light scattering and scanning electron microscopy were used to analyze microparticles. Polylactide/polystyrene composite microparticles have been prepared as well; their surface morphology has been studied.     

Synthesis of polystyrene/poly[2-(dimethylamino)ethyl methacrylate-stat-ethylene glycol dimethacrylate] core-shell latex particles by seeded emulsion polymerization and their application as stimulus-responsive particulate emulsifiers for oil-in-water emulsions

Surfactant-stabilized polystyrene (PS) latex particles with a mean hydrodynamic diameter of 155 nm were prepared by aqueous emulsion polymerization using 2,2'-azobis(2-amidinopropane) hydrochloride as a cationic radical initiator. Seeded aqueous emulsion copolymerizations of 2-(dimethylamino)ethyl methacrylate (DMA) and ethylene glycol dimethacrylate (EGDMA) were conducted in the presence of these PS particles to produce two batches of colloidally stable core-shell latex particles, in which the shell comprised a cross-linked P(DMA-stat-EGDMA) overlayer. Both the PS and PS/P(DMA-stat-EGDMA) latexes were characterized in terms of their particle size, morphology, and composition using dynamic light scattering, electron microscopy, and FT-IR spectroscopy, respectively. Using the PS/P(DMA-stat-EGDMA) latex particles as a pH-responsive particulate ('Pickering'-type) emulsifier, polydisperse n-dodecane-in-water emulsions were prepared at pH 8 that could be partially broken (demulsified) on lowering the solution pH to 3. These emulsions were characterized in terms of their emulsion type, mean droplet diameter, and morphology using electrical conductivity and Mastersizer measurements, optical microscopy, and scanning electron microscopy (using critical point drying for sample preparation).     

Drug loaded poly[Lac(Glc-Leu)] microparticles: Formulation and release characteristics

Valdecoxib has been entrapped in sub-5 μm particles of poly[Lac(Glc-Leu)] copolymer using a oil-in-water (o/w) emulsification–solvent evaporation technique. To achieve monodispersed sized particles, a microfluidizer was used as ultrasonication device. Formulation parameters such as effect of polymer load, ultrasonication time, stabilizer concentration and stirring rate have a profound effect on particle size, and polydispersity. By adjustment of these parameters, microparticles ranging from about 0.8 to more than 4 μm have been prepared.     

Synergistic interaction in emulsions stabilized by a mixture of silica nanoparticles and cationic surfactant

Using a range of complementary experiments, a detailed investigation into the behavior of dodecane-water emulsions stabilized by a mixture of silica nanoparticles and pure cationic surfactant has been made. Both emulsifiers prefer to stabilize o/w emulsions. At high pH, particles are ineffective emulsifiers, whereas surfactant-stabilized emulsions become increasingly stable to coalescence with concentration. In mixtures, no emulsion phase inversion occurs although synergism between the emulsifiers leads to enhanced stability at either fixed surfactant concentration or fixed particle concentration. Emulsions are most stable under conditions where particles have negligible charge and are most flocculated. Freeze fracture scanning electron microscopy confirms the presence of particle flocs at drop interfaces. At low pH, particles and surfactant are good emulsifiers alone. Synergism is also displayed in these mixtures, with the extent of creaming being minimum when particles are most flocculated. Experiments have been undertaken in order to offer an explanation for the latter synergy. By determining the adsorption isotherm of surfactant on particles in water, we show that surfactant addition initially leads to particle flocculation followed by re-dispersion. Using suitable contact angle measurements at oil-water-solid interfaces, we show that silica surfaces initially become increasingly hydrophobic upon surfactant addition, as well as surfactant adsorption lowering the oil-water interfacial tension. A competition exists between the influence of surfactant on the contact angle and the tension in the attachment energy of a particle to the interface.     

Preparation of calcium alginate nanoparticles using water-in-oil (W/O) nanoemulsions

A procedure for the preparation of calcium alginate nanoparticles in the aqueous phase of water-in-oil (W/O) nanoemulsions was developed. The emulsions were produced from mixtures of the nonionic surfactant tetraethylene glycol monododecyl ether (C(12)E(4)), decane, and aqueous solutions of up to 2 wt % sodium alginate by means of the phase inversion temperature (PIT) emulsification method. This method allows the preparation of finely dispersed emulsions without a large input of mechanical energy. With alginate concentrations of 1-2 wt % in the aqueous phase, emulsions showed good stability against Ostwald ripening and narrow, monomodal distributions of droplets with radii <100 nm. Gelation of the alginate was induced by the addition of aqueous CaCl(2) to the emulsions under stirring, and particles formed were collected using a simple procedure based on extraction of the surfactant on addition of excess oil. The final particles were characterized using cryo-transmission electron microscopy (cryo-TEM) and dynamic light scattering (DLS). They were found to be essentially spherical with a homogeneous interior, and their size was similar to that of the initial emulsion droplets. The herein presented "low-energy" method for preparation of biocompatible nanoparticles has the potential to be used in various applications, e.g., for the encapsulation of sensitive biomacromolecules.     

Sol-Emulsion-Gel Synthesis of Shaped Powders in the System BaO-TiO2

Shaped tetragonal barium titanate (BaTiO₃) particles were prepared by the sol-emulsion-gel method with systematic variation of the concentration of a non-ionic surfactant in the organic phase (oil phase) of water-in-oil (w/o) emulsions above or below the critical micelle concentration (CMC). An acetate-based sol with equivalent oxide ratio BaO : TiO₂ = 1 : 1 was selected for the study. Micelle formation of the surfactant and their self-aggregation apparently played an important role in controlling the shape and size of the droplets and accordingly shape and size of the final barium titanate particles resulting therefrom. Transmission electron microscopy (TEM) revealed that with low concentration of the surfactant (2–5 vol%) ill-formed spheres were obtained. Spherical particles were formed with increasing the surfactant concentration to 7 vol%. At 12 vol% of the surfactant, rod-like particles were first found to form, which with further increase in surfactant concentration to 15–20 vol%, gradually transformed to cube-like/lamellar type particles. Attempts have been made to explain the various particle shapes in terms of surfactant aggregation.     

Synergetic Effect of Reactive Surfactants and Clay Particles on Stabilization of Nonaqueous Oil-in-Oil (o/o) Emulsions

Although surfactants and particles are often used together in stabilization of aqueous emulsions, the contribution of each species to such stabilization at the oil-water interface is poorly understood. The situation becomes more complicated if we consider the nonaqueous oil-oil interface, i.e, the stabilization of nonaqueous oil-in-oil (o/o) emulsions by solid particles and reactive surfactants which, to our knowledge, has not been studied before. We have prepared Pickering nonaqueous simple (o/o) emulsions stabilized by a combination of kaolinite particles and a nonionic polymerizable surfactant Noigen RN10 (polyoxyethylene alkylphenyl ether). Different pairs of immiscible oils were used which gave different emulsion stabilities. Using kaolinite with equal volumes of paraffin oil/formamide system gave no stable emulsions at all concentrations while the addition of Noigen RN10 enhanced the emulsion stability. In contrast, addition of Noigen RN10 surfactant to silicon oil-in-glycerin emulsions stabilized by kaolinite resulted in destabilization of the system at all concentrations. For all systems studied here, no phase inversion in simple emulsion was observed by altering the volume fraction of the dispersed phase as compared to the known water-based simple Pickering emulsions.      

Optimization of Process Parameters of Osthole-Loaded PLGA Microparticles Prepared Using Emulsification–Solvent Extraction

Osthole-loaded poly(d,l-lactic-co-glycolic) acid (PLGA) microparticles were prepared by oil-in-water (o/w) emulsification. The organic phase in emulsions was extracted by conventional evaporation and supercritical fluid extraction of emulsions. A Box–Behnken experimental design was used to evaluate the effects and to optimize the variables. Results indicated that the effects from two variables, that is, the emulsification stirring speed and the ratio of osthole to PLGA, had statistically significant on the encapsulation efficiency, while another variable, that is, the volume ratio of o/w, has no independent impact on the encapsulation. The interactions exist between the ratio of osthole to PLGA and the stirring speed, and between the volume ratio of o/w and the stirring speed. A second-order polynomial model was well adjusted to predict response variables, and 90.9% encapsulation efficiency could be realized at optimized conditions. The encapsulation efficiency of microparticles obtained with conventional evaporation was higher than that with supercritical fluid extraction of emulsions. The release curve of osthole from the microparticles could be nicely fitted by the Weibull equation and the release follows Fickian diffusion.     

MULTIPLE EMULSIONS STABILIZED BY COLLOIDAL MICROGRYSTALLINE CELLULOSE

Multiple emulsions stabilized by colloidal microcrystalline cellulose (CMCC, Avicel RC591) at the w/o and o/w interfaces, and by the addition of Span 80 or Span 85 at the w/o interface, were studied by means of brightfield microscopy, freeze-etch electron microscopy, droplet size distribution analysis and rheologic measurements. Stable multiple emulsions were prepared by incorporation of sodium chloride in the innermost aqueous phase, thereby creating an osmotic gradient preventing loss of the inner aqueous phase to the external aqueous phase. Freeze-etch electron microscopy of the multiple emulsions indicated the presence of a network of microcrystalline cellulose at the outer o/w interface. It may be assumed that the surfactant directly stabilized the w/o interface by adsorption at the interface, as well as indirectly by facilitating wetting of the microcrystalline cellulose by the oil. From rheologic measurements, the existence of a three-dimensional network in the external aqueous phase was indicated by the considerable degrees of thlxotropy and significant static yield values of these multiple emulsions.