Chain-folding measurements in annealed poly(ethylene terephthalate)

Chain folding in unoriented poly(ethylene terephthalate) (PET) films has been investigated as a function of annealing time and temperature. To meet this objective dynamic mechanical, infrared, and molecular weight measurements were used, together with selective chemical degradation to remove chain folds and amorphous regions. The β dispersion in the dynamic mechanical spectrum of PET is here tentatively associated with motions of methylene and/or carboxyl groups in irregular chain folds; the β dispersion is not found in quenched amorphous polymer, in polymer where amorphous regions and chain folds have been removed, or in highly annealed PET where the irregular folds have regularized. Upon mild crystallization and annealing (30 min at 110°C) of initially amorphous film a large β dispersion appears and then diminishes upon further annealing at 220°C. As the β dispersion diminishes, the infrared regular fold band increases more than the crystallinity band, indicating regularization of folds. The molecular weight of the degraded residue corresponds approximately to typical fold-period dimensions (～130 Å), and increases on annealing as expected from lamellar thickening. The degradation process has, by fold removal, reduced the chains in the crystals to a very short, uniform length.     

Development of oriented structure and properties on drawing of poly(vinylidene fluoride) by solid‐state coextrusion

Gel films of poly(vinylidene fluoride) (PVDF) consisting of α‐form crystals were drawn uniaxially by solid‐state coextrusion to extrusion draw ratios (EDR) up to 9 at an optimum extrusion temperature of 160 °C, about 10°C below the melting temperature (T_m). The development of an oriented structure and mechanical and electrical properties on coextrusion drawing were studied as a function of EDR. Wide‐angle X‐ray diffraction patterns showed that the α crystals in the original gel films were progressively transformed into oriented β‐form crystals with increasing EDR. At the highest EDR of 9 achieved, the drawn product consisted of a highly oriented fibrous morphology with only β crystals even for the draw near the T_m. The dynamic Young's modulus along the draw direction also increased with EDR up to 10.5 GPa at the maximum EDR of 9. The electrical properties of ferroelectricity and piezoelectricity were also markedly enhanced on solid‐state coextrusion. The D–E square hysteresis loop became significantly sharper with EDR, and a remanent polarization P_r of 100 mC/m² and electromechanical coupling factor along the thickness direction k_t of 0.27 were achieved at the maximum EDR of 9. The crystallinity value of 73–80% for the EDR 9 film, estimated from these electrical properties, compares well with that calculated by the ratio of the crystallite size along the chain axis to the meridional small‐angle X‐ray scattering (SAXS) long period, showing the average thickness of the lamellae within the drawn β film. These results, as well as the appearance of a strong SAXS maximum, suggest that the oriented structure and properties of the β‐PVDF are better explained in terms of a crystal/amorphous series arrangement along the draw axis. Further, the mechanical and electrical properties obtained in this work are the highest among those ever reported for a β‐PVDF, and the latter approaches those observed for the vinylidene fluoride and trifluoroethylene copolymers. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1371–1380, 2001     

In situ drawing of high molecular weight poly(ethylene terephthalate) in subcritical and supercritical CO2

The effects of draw conditions were studied for initially amorphous melt‐spun poly(ethylene terephthalate) fibers in the presence of subcritical and supercritical (SC) CO₂. Both in situ and posttreatment mechanical behavior along with morphological characteristics were investigated. Fibers soaked in subcritical CO₂ could be drawn to 30% higher draw ratios (DRs) compared with fibers that were cold‐drawn. In situ force response measured with a custom apparatus showed that fibers in subcritical CO₂ had no measurable resistance to deformation until strain hardening occurred. In contrast, fibers drawn in SC CO₂ displayed a yield response, a significant decrease in ductility, and a significant difference in postyield behavior. Fibers drawn in subcritical CO₂ showed slightly lower tensile properties compared with cold‐drawn samples whereas fibers treated in SC CO₂ had much lower tensile properties because of the limited DR achieved. X‐ray diffraction studies indicated that CO₂ enhances the development of the crystalline phase compared with cold‐drawn samples. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1881–1891, 1999     

Drawing of ultrahigh-molecular-weight polyethylene single-crystal mats: The crystallinity

Single-crystal mats of ultrahigh-molecular-weight polyethylene can be drawn uniformly to high draw ratios, more than 20χ at the highest, after the necking process is completed. The dynamic mechanical modulus of the drawn mats increases markedly during the uniform drawing stage. The structural changes induced by the uniform drawing at 100°C have been followed by wide-angle and small-angle x-ray scattering, infrared absorption, differential scanning calorimetry, and birefringence. The crystallinity is estimated from the x-ray amorphous scattering intensity, the IR absorbance of gauche bands, the heat of fusion from DSC, and the density. The estimated crystallinities of the drawn mats are all very high and increase slightly and monotonically with increased drawing after necking, though the values of the crystallinity depend on the method of estimation. IR gauche bands and the SAXS peak due to the long period disappear at a draw ratio of about 80χ. All the results suggest that the uniform drawing after necking destroys the two-phase structure made up of alternately stacked crystalline and amorphous regions and then reorganizes it into a single-phase crystalline structure.     

Orientation and mechanical properties of laser‐induced photothermally drawn fibers composed of multiwalled carbon nanotubes and poly(ethylene terephthalate)

This study presents a novel photothermal drawing of poly(ethylene terephthalate) (PET)/multiwalled carbon nanotube (MWCNT) fibers. The photothermal drawing was carried out using the near infrared laser‐induced photothermal properties of MWCNTs. An uniform fiber surface was obtained from a continuous necking deformation of the undrawn fibers, particularly at a draw ratio of 4 and higher. The breaking stress and modulus of the photothermally drawn PET/MWCNT fibers were significantly enhanced, in comparison to those of hot drawn fibers at the same draw ratio. The enhanced mechanical properties were ascribed to the increased orientation of PET chains and MWCNTs as well as PET crystallinity due to photothermal drawing. In particular, a significantly higher degree of orientation of the MWCNTs along the fiber axis was obtained from photothermal drawing, as shown in polarized Raman spectra measurements. The photothermal drawing in this study has the potential to enhance the mechanical properties of fibers containing MWCNTs. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 603–609     

STUDIES ON THE PORE FORMATION MECHANISM OF β-CRYSTALLINE POLYPROPYLENE UNDER STRETCHING*

The pore formation mechanism of,β-crystalline polypropylene under stretching was investigated. The porosity of the samples increases rapidly with stretching, having a maximum at draw ratios around 2 and then decreases monotonically. An abrupt formation process of initial micropores at very low draw ratios was evidenced by in situ SAXS measurements. At the same time the phase transition from ,β-crystal to α-crystal proceeds slowly in the whole deformation process up to large draw ratios around 5. Comparative studies of α- and ,β-crystalline polypropylene samples before stretching indicate that in addition to difference in crystal forms the α- and β-crystalline polypropylene samples exhibit quite different morphological features. There are a lot of interfaces in ,β-crystalline polypropylene samples, which may have a lower density value and can be easily etched by argon ions and penetrated by small molecules. It was concluded from these experimental facts that the pore formation and crystal transition are two independent phenomena during the deformation of β-crystalline polypropylene samples, and phase transition from ,β-crystal to α-crystal could hardly be the origin of pore formation. A defect initiation mechanism was proposed to understand the pore formation behavior of β-crystalline polypropylenes.     

Structural studies of ultrahigh-modulus linear polyethylene using nitric acid etching and gel permeation chromatography. I. Determination of the crystal size distribution

The technique of nitric acid etching followed by gel permeation chromatography (GPC) has been used to study the structure of ultrahigh-modulus linear polyethylene (LPE) tapes drawn to draw ratio λ of 20. For comparison, lower draw ratio (λ = 11) samples were also examined. The etching was carried out in fuming nitric acid at 60°C and the progress of the reaction was monitored by measuring weight loss and molecular weight distributions as a function of time over a period up to 25 days. Consistent with previous work by us and other workers, notably Porter and Peterlin and co-workers, the ultrahigh-modulus products exhibit an exceptional resistance to the acid attack, i.e., after 3 days their weight loss is still negligible while at lower draw ratios it could be as high as 30%. At longer times, however, the rate of weight loss becomes comparable for the two sets of samples, even if the absolute values are much smaller for the products of λ = 20. During the early stages of the etching treatment a rapid decrease in molecular weight and narrowing of the molecular weight distribution is observed in all cases. Eventually the molecular weight distribution becomes time independent, while the weight loss continues to increase. This stage coincides with the attack of the lateral surfaces of the crystals becoming the dominant process and it is considered that the observed molecular length distribution then reflects the distribution of crystal thicknesses. The values of the weight average crystal thickness derived from the GPC experiments (L?_w) are in very good agreement with those obtained from wide-angle x-ray determinations. Furthermore the ratio of weight-average to number-average crystal thickness (L?_w/L?_n) is about 2 for the high draw (λ = 20) samples, i.e., the value predicted by the simple statistical model proposed by Gibson, Davies, and Ward for the structure of ultrahigh-modulus LPE. It is therefore concluded that the nitric acid etching/GPC technique can be used for reliable measurements of crystal size and crystal size distribution in ultraoriented LPE.     

Drawing behavior of linear polyethylene. II. Effect of draw temperature and molecular weight on draw ratio and modulus

The drawing behavior of linear polyethylene homopolymers with weight-average molecular weights (M?_w) from 101,450 to ca. 3,500,000 has been studied over the temperature range 75°C to the melting point. In all cases 1-cm gauge length samples were drawn in an Instron tensile testing machine at a constant cross-head speed of 10 cm/min. With the exception of the lowest molecular weight polymer, it was found that increasing the draw temperature led to substantial increases in the maximum draw ratio which could be achieved, and that this increased monotonically with increasing draw temperature. Measurements of the Young's modulus of the drawn materials showed, however, that the unique relationship between modulus and draw ratio previously established for drawing at 75°C was not maintained to the highest draw temperatures. The highest draw temperature at which this relation held was found to be strongly molecular weight dependent, increasing from ca. 80 to ca. 125°C when M?_w increased from 101,450 to 800,000. In all cases conditions could be found for drawing samples to draw ratios of 20 or more with correspondingly large values of the Young's modulus.     

Infrared technique for the measurement of structural changes during the orientation process in polymers

Polarized infrared measurements were made on polymer samples to obtain the structural changes occurring during the orientation process. The absorbances of the infrared bands were measured by determining the three components of the absorbance. Two components were obtained directly with plane-polarized light while the third is obtained by tilting the sample and extrapolating. Corrections were made for machine optics polarization, sample birefringence, polarizer inefficiency, anisotropy of the index of refraction, and scattering from the film surface. Data are reported for polyethylene obtained from cold-drawn specimens as a function of draw temperature. Polyethylene exhibits no strain-induced crystallization as a result of the chain-alignment process. Annealing of the drawn samples reperfects the distorted crystals.     

Morphological and structural features of heat-treated drawn polypropylene/high-density polyethylene blends

The ion etching technique has been applied to a morphological study of mechanically blended polypropylene (PP) with high-density polyethylene (HDPE). Samples blended to PP/HDPE compositions of 65/35 and 85/15 by weight were highly drawn and then heat treated for 30 min at selected temperatures up to 163°C. When these samples are carefully ion-etched several features are observed in electron micrographs, namely (i) crosshatched, and (ii) twisted or layered textured inclusions of HDPE crystals within arrays of lamellalike PP crystals situated perpendicular to the direction of drawing. X-ray diffraction measurements of the drawn samples heat treated in the range 145–163°C for 30 min shows that oriented HDPE crystallizes with b-axis orientation along the drawing direction. Supporting evidence is obtained from electron diffraction measurements. The molecular weight of the HDPE component is a major factor in the b-axis-oriented growth of HDPE crystals in PP/HDPE blends.     

Orientation in nylon 6 films as determined by the three-dimensional polarized infrared technique

A three-dimensional polarized infrared technique was used to obtain information about molecular orientation in both uniaxially and biaxially drawn nylon 6 films. The 835 and 930 cm^?1 bands were used to describe the orientation of the A (extended chain) conformation while absorptions at 1175 cm^?1, and 1120 cm^?1 and 1075 cm^?1 were used to give some information about orientation of the B (twisted chain) conformation. On the basis of the 835 and 930 cm^?1 bands, it was shown that the hydrogen-bonded sheets made up of chains in the A conformation are parallel to the film surface in the biaxially drawn film. Uniaxially drawn films obtained by drawing both at 100 and 150°C showed a high degree of chain alignment in the draw direction for the A conformation at draw ratios greater than 2.5. Some planar orientation was also observed in these uniaxially drawn films for both the A and B conformations at high draw ratios.     

Structure and mechanical properties in drawn poly(l‐lactide)/clay hybrid films

Films composed of poly(l ‐lactide) (PLLA)/organophilic montmorillonite hybrids (PLACHs) have been prepared via a melt‐compounding process, which is followed by uniaxial drawing at 90°C in air. In addition, an enhancement of the mechanical properties of these drawn PLACH films, which is expected to differ depending on the drawn ratios, is also estimated by dynamic viscoelastic measurements. Three different organoclay concentrations in the hybrid of 3, 5, and 9 wt% were investigated. The structural parameters for the PLLA crystallites in the drawn films, such as the c‐axis orientation function (f_PLLA) and crystallite size, were measured by X‐ray diffraction, and their drawn ratio (λ) and clay concentration dependence were examined from a textural viewpoint. Another orientation function (f_clay) of the organoclay particles was obtained by transmission electron microscopy (TEM). The values of f_PLLA and crystallinity for PLLA sharply increased with λ for λ < 3, although f_clay was unchanged during the initial stage of elongation. In the high‐λ region (>5), the organoclay particles in the PLACHs started orienting themselves parallel to the draw direction. Copyright © 2008 John Wiley & Sons, Ltd.     

A pulsed NMR study of the effects of initial morphology on the structure of extrusion-drawn poly(ethylene terephthalate)

Proton spin–spin relaxation times and the Weibull coefficient have been measured as functions of temperature for poly(ethylene terephthalate) (PET) drawn at 50°C in both the amorphous and the semicrystalline (50%) states. Two relaxation times T_2a (long) and T_2c (short) are observed for all samples. They are ascribed, respectively, to the relaxation of the amorphous and of the crystalline components including highly strained noncrystalline segments. Effects of initial morphology are found for chain mobility in the noncrystalline regions and for the crystal perfection, evaluated from T_2a and the Weibull coefficient μ_c of the T_2c-component, respectively. For all draw ratios, T_2a for extrudates prepared from the semicrystalline polymer (C-50) is short compared to that for preparations from the amorphous (A-50) polymer. In the A-50 samples, the perfection of stress-induced crystals increase with increasing draw ratio. In the C-50 samples, the crystal orientation increases, whereas the perfection decreases with increasing draw ratio. To improve the crystal perfection, annealing at higher temperature or longer time is required for C-50 as compared with A-50. The value of μ_c correlates well with the change in crystal perfection during deformation and annealing.     

Drawing of poly(p-phenylene sulfide) by solid-state coextrusion

The effects of drawing temperature on the physical and mechanical properties of poly(p-phenylene sulfide) have been studied. A melt-quenched film was drawn by solid-state coextrusion both below (75°C) and above (95 and 110°C) the glass transition temperature T_g (85°C) of PPS. The maximum extrusion draw ratio (EDR_max) increased from 3.4 to 5.6 with increasing extrusion temperature T_e from 75 to 110°C. It was found that extrusion drawing just above the T_g of PPS (95°C) produced more stress-induced crystals. A high efficiency of draw in the amorphous region was achieved by extrusion at T_e-75°C. The tensile modulus at EDR_max decreased from 5.1 to 3.5 GPa with increasing T_e from 75 to 110°C. The low efficiency of draw for the samples extruded at 110°C is explained in terms of disentanglement and chain slippage during drawing due to a less effective network.     

Effect of drawing on the α relaxation of poly(vinyl alcohol)

The α relaxation of isotropic and drawn poly(vinyl alcohol) dried gel films was studied using dynamic mechanical analysis. The temperature of the relaxation T_α increased from 160°C in the isotropic gel to 220°C in a fiber drawn 19 ×. The relaxation, which is associated with the crystalline regions of the material, also decreased continuously in magnitude as drawing proceeded, although crystallinity increased. At draw ratios over 12 ×, the relaxation became difficult to resolve, and no relaxation was observed in fibers drawn over 19 ×. The melting points of the fibers increased with draw ratio, but not enough to account for the large change in T_α. Crystal thickness in the fiber direction also increased with draw ratio. An analogy is drawn to the case of polyethylene where crystal thickness has been found to control T_α. The absence of a resolvable α relaxation is one reason why it is difficult to draw poly(vinyl alcohol) gels to extremely high ratios.     

Preparation of oriented β‐form poly(L‐lactic acid) by solid‐state extrusion

Melt‐crystallized, low molecular weight poly(L ‐lactic acid) (PLLA) consisting of α crystals was uniaxially drawn by solid‐state extrusion at an extrusion temperature (T_ext) of 130–170 °C. A series of extrusion‐drawn samples were prepared at an optimum T_ext value of 170 °C, slightly below the melting temperature (T_m) of α crystals (～180 °C). The drawn products were characterized by deformation flow profiles, differential scanning calorimetry (DSC) melting thermograms, wide‐angle X‐ray scattering (WAXD), and small‐angle X‐ray scattering as a function of the extrusion draw ratio (EDR). The deformation mode in the solid‐state extrusion of semicrystalline PLLA was more variable and complex than that in the extensional deformation expected in tensile drawing, which generally gave a mixture of α and β crystals. The deformation profile was extensional at a low EDR and transformed to a parabolic shear pattern at a higher EDR. At a given EDR, the central portion of an extrudate showed extensional deformation and the shear component became progressively more significant, moving from the center to the surface region. The WAXD intensities of the (0010)_α and (003)_β reflections on the meridian as well as the DSC melting thermograms showed that the crystal transformation from the initial α form to the oriented β form proceeded rapidly with increasing EDR at an EDR greater than 4. Furthermore, WAXD showed that the crystal transformation proceeded slightly more rapidly at the sheath region than at the core region. This fact, combined with the deformation profiles (shear at the sheath and extensional at the core), indicated that the crystal transformation was promoted by shear deformation under a high pressure rather than by extensional deformation. Thus, a highly oriented rod consisting of only β crystals was obtained by solid‐state extrusion of melt‐crystallized, low molecular weight PLLA slightly below T_m. The structure and properties of the α‐ and β‐form crystals were also studied. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 95–104, 2002     

Melting behavior of drawn polypropylene

The melting behavior of drawn, compression-molded isotactic polypropylene has been ex-amined in terms of the infuence of drawing conditions on the observed properties. Two endothermic peaks were observed on differential scanning calorimetry (DSC) for samples when high draw ratios and high heating rates were used during DSC tests. The peak at lower temperature is influenced by draw ratio, temperature, and rate, and exhibits a strong superheating effect. The species associated with this peak can partially recrystallize into another species associated with the peak at higher temprature during DSC measurements. The position of the peak at higher temperature depends only on draw ratio. It is proposed that the doubel-melting peaks at lower and higher temperature result from extremely thin quasi-amorphous or crystalline layers between microfibrils and the lamellar crystals within microfibrils, repectively. © 1993 John Wiley & Sons, Inc.     

Molecular weight distribution and mechanical behavior of PBI fibers

Two different polybenzimidazole (PBI) samples have been investigated in order to correlate the differences in molecular weight distribution (MWD) with changes in the elastic modulus and strength of undrawn and drawn fibers. It has been found that within the weight-average molecular weight range (7,000 ≤ M_w ≤ 13,000) there was no obvious correlation with M_w and M_n. However, one sample had a narrow unimodal molecular weight distribution and the other a wide bimodal molecular weight distribution. The small percentage of high molecular weight present in the latter sample gave its fibers better mechanical properties. X-ray diffraction studies showed that the orientation in both drawn fiber samples was equal. This isolated the effects of the molecular weight distribution on mechanical properties.     

Structural Characterization and Enzymatic Degradation of α‐, β‐, and γ‐Crystalline Forms for Poly(β‐propiolactone)

A structural comparison of three different crystalline forms of poly(β‐propiolactone) (PPL) was carried out by wide‐angle X‐ray diffraction, Fourier‐transform infrared spectroscopy, and differential scanning calorimetry. The α‐form in a hot‐drawn and annealed film represents a 2₁ helix conformation. The β‐form in a cold‐drawn and annealed film represents a planar zigzag conformation. The γ‐form in an oriented sedimented mat of solution‐grown chain‐folded lamellar crystals also implies a planar zigzag conformation. The solution‐cast film depicts similar outlines with the γ‐form in lamellar crystals in all the experimental measurements, suggesting that the molecular chain in the solution‐cast film has a planar zigzag conformation. While elongation at break decreased, tensile strength and Young's modulus increased with an increase in the crystallinity, independent of the crystalline forms. The influence of the enzymatic degradation of these crystal structures has been investigated by using an extracellular PHB depolymerase purified from Ralstonia pickettii T1. The rate of degradation was in the order of β‐form > α‐form > solution‐cast (γ‐form) film, and the different surface morphologies after partial enzymatic degradation were observed in scanning electron micrographs. It is suggested that the crystal structure is one of the important factors for determining the rate of degradation together with crystallinity.

Enzymatic degradation profiles of poly(β‐propiolactone) films.     

Tearing energy study of “oriented and relaxed” polystyrene in the glassy state

To study the effect of processing history, molecular weight/molecular weight distribution, and thermal history on solid state properties (in particular fracture properties and orientation), carefully characterized polydisperse and monodisperse polystyrene samples were drawn above T_g and the orientation frozen in. The objective was to simulate the incidental orientation of polymer chains after processing, molding, and so forth (e.g., injection or compression, blow molding) as a result of melt flow. A series of polystyrene samples was produced by hot drawing at temperatures of 113 and 148 °C, followed by a relaxation period, and then a quench to below T_g. The level of segmental orientation imposed in the samples was determined by birefringence measurements. The tear energy of the sheets was measured at 20 °C by tearing along the draw direction, ultimately giving a value for the fracture energy, G_3C. Samples of high draw ratio and low segmental orientation were unexpectedly found to have highly anisotropic fracture properties despite the low level of optical anisotropy. The fracture properties also depended significantly on whether the samples were drawn with or without lateral constraint. The results are compared with measurements of isotropic samples and the findings of a previous investigation utilizing SANS and birefringence. Modeling the drawing conditions at the chain level using a recent nonlinear tube theory explains how birefringence alone is an inadequate measure of molecular orientation. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 377–394, 2007