Polymerization of para-xylylene derivatives. V. Effects of the sublimation rate of di-p-xylylene on the crystallinity of parylene C deposited at different temperatures

Poly(chloro-p-xylylene) was synthesized in a manner similar to poly(p-xylylene) using Gorham's method at various cryogenic temperatures. The effect of the sublimation rate of dimer on the kinetics of deposition, crystallinity, and crystalline structure was studied. Increasing the sublimation rate of the dimer increases the deposition rate similar to that of poly(p-xylylene). However, an increase in crystallinity, in contrast to Parylene N, is observed, although, in general, Parylene C has lower crystallinity relative to Parylene N. No polymorphism is observed either by decreasing the deposition temperature or by increasing the sublimation rate of the dimer. Solution annealing and isothermal annealing both bring about crystallization without any structural transformation. Solution annealing removes the oligomers and dimers, but no crystalline oligomers are ever detected under the scanning electron microscope (SEM). The surface topology of films synthesized from ambient temperature to ?40°C is very similar to Parylene N. At lower temperatures, in the region ?50 to ?60°C, a rod-type morphology is observed similar to Parylene N. The surface topology of samples synthesized at ?196°C is totally different from that of Parylene N. All low temperature synthesized samples are amorphous.     

Synthesis of 1,1,9,9-tetrafluoro[2.2]paracyclophane and its polymerization by vapor deposition method

1,1,9,9-Tetrafluoro[2.2]paracyclophane ( 1 ) was prepared successfully as white crystals in 72% yield via two-step reactions from 1,9-diketo[2.2]-paracyclophane. The polymerization of 1 by the vapor deposition method was carried out at pyrolysis temperature range of 400 to 800°C and deposition temperature range of ?20 to 20°C, and a tough, transparent poly(α,α-difluoro-p-xylylene) film was obtained in 72% yield at the pyrolysis temperature of 750°C and the deposition temperature of ?20°C. It was found that the pyrolysis of 1 gave a reactive α,α-difluoro-p-xylylene, which polymerized on the head-to-tail addition to give poly(α,α-difluoro-p-xylylene). Some properties such as solubility, thermal stability, glass transition temperature, and density for poly(α,α-difluoro-p-xylylene) were studied. © 1995 John Wiley & Sons, Inc.     

Crystallization during polymerization of poly-p-xylylene

Crystallization during polymerization of p-xylylene from the gas phase has been studied between 200 and ?196°C. From room temperature to ?17°C the polymer crystal morphology changes in that the crystallinity decreases. In this range the process is thought to be of the successive polymerization and crystallization type. The morphology is in agreement with this mechanism, of the folded-chain β-polymorph type with proper epitactic orientation of the chains with respect to the support surface. At ?78°C an intermediate, poorly crystallized polymer results. At 196°C the reaction is most likely of the simultaneous polymerization and crystallization type. The morphology is, in agreement with the changed mechanism, of a metastable, irregularly folded β-polymorph type with no orientation of the chains relative to the support surface. No significant changes in molecular weight were observed in the polymers produced between 26 and ?196°C.     

Thermal oxidative stability of poly-p-xylylenes

The air oxidation of poly-p-xylylene films was studied at temperatures between 125 and 200°C. The oxidation kinetics were obtained from neutron activation (NA) oxygen analyses and infrared (IR) Spectroscopy. A correlation between the NA oxygen analyses and mechanical properties indicated that the amount of oxygen incorporated into these polymers before a significant degradation mechanical properties is about 1000 ppm for poly(dichloro-p-xylylene) and 5000 ppm for poly(monochloro-p-xylylene) or poly-p-xylylene. The activation energy for the oxidation of these polymers was about 30 kcal/mole. Long-term-use (100,000 hr) temperatures were also estimated for each of the poly-p-xylylenes studied. The 100,000-hr maximum continuous-use temperature is 112°C for poly(dichloro-p-xylylene), 72°C for poly(monochloro-p-xylylene), and 57°C for poly-p-xylylene.     

Structure and properties of p-phenylenevinylene-p-xylylene copolymers prepared by vapor-deposition polymerization

Films based on the p-phenylenevinylene-p-xylylene precursor are prepared via vapor-deposition polymerization during the pyrolysis of ??, ????-dichloro-p-xylene on a copper grid in vacuum at substrate temperatures ?196, 25, and 50°C. Subsequent annealing of the precursor at 250°C yields the final material: the copolymer of p-phenylenevinylene and p-xylylene. The structure, surface morphology, and optical properties of the copolymer are studied at different substrate temperatures and copper amounts in the pyrolysis zone. It is found that p-phenylenevinylene units mostly occur in trans configurations. The thermal treatment of the precursor is accompanied by an increase in the mean-square surface roughness and a decrease in roughness coefficient ?? from 0.84 ± 0.05 to 0.79 ± 0.05. As the content of copper in the pyrolysis zone increases, the concentration of p-xylylene fragments in the copolymer tends to increase; the band gap increases from ?2.5 to 3.1 eV. Depending on synthesis conditions, the copolymer is characterized by a shift of the fluorescence spectrum maximum that achieves 150 nm in the visible spectral region.     

Crystallization during polymerization of poly-p-xylylene. III. Crystal structure and molecular orientation as a function of temperature

Polymerization of p-xylylene was carried out from the gas phase with monomer produced by the pyrolysis of [2,2]-p-cyclophane. The crystalline form and preferred orientation of as-polymerized polymer deposited at various temperatures (?196 to 80°C) were investigated by x-ray diffraction methods. The melting behavior and other thermal transitions were studied by DSC. At 80°C the polymer film deposit is a mixture of the α and β forms, while between 60 and 0°C the deposit is of the α form. At lower temperature the polymer deposit is mainly of the β form, which shows diffuse reflections. At liquid nitrogen temperature it is of the β form with sharp reflections, contaminated with a small amount of oligomer. It was also found that at low temperatures, fibrillar crystals grow from the substrate in a direction 45° against the gas flow, and at even lower temperature, well-oriented filmlike crystals grow perpendicular to the substrate surface.     

Anionic polymerization of acrylates. III. Polymerization of 2-ethylhexyl acrylate initiated by lithium-tert-butoxide

The polymerization of 2-ethylhexyl acrylate (EtHA) initiated with lithium-tert-butoxide (t-BuOLi) in tetrahydrofuran (THF) and in the temperature range between ?60 and 20°C was investigated. The reaction rate is distinctly temperature-dependent and at ?60°C is already very low, similarly to the polymerization of methacrylates. Molecular weights of the polymers thus formed, particularly at higher temperatures, are inversely proportional to conversion of the monomer due to the slow initiation reaction. This is documented by the low consumption of alkoxide even at long reaction times, which also depends on the reaction temperature. At higher temperatures the polymerization stops spontaneously, due to the greater extent of autotermination reactions. The weak initiating efficiency of the alkoxide decreases still more with decreasing concentration of the monomer during the polymerization, as confirmed by the concentration dependence of the reaction rate in toluene at ?20°C. The results suggest a negligible initiating effect of alkoxides in complex bases, particularly at lower polymerization temperatures. © 1992 John Wiley & Sons, Inc.     

Polymerization of para-xylylene derivatives (parylene polymerization). II. Heat effects during deposition of parylene C at different temperatures

Thermal effects accompanying vacuum deposition of poly(chloro-para-xylylene) in the temperature range between ?196 and 0°C have been studied using two separate methods. One is based on the recording of the rate of evaporation of liquid nitrogen and it is used for the deposition at ?196°C, and the second involves the recording of changes in the substrate temperature and is used for the deposition in the range of ?162 to 0°C. These methods enable us to observe two distinct effects: fast (discrete), resulting in the appearance of sharp, exothermic spikes; and slow (continuous), resulting in the shift of the baseline. The shift of the baseline exhibits a well-defined maximum at about ?65°C and this temperature is attributed to the melting point of the monomer. The fast process always occurs below this temperature and is explained as a solid state, chain addition polymerization. The quantification of the heat effect at ?196°C strongly suggests that the quinonoid form of the monomer participates in the propagation step of this chain reaction. The fast (solid state) and the continuous modes of polymerization may occur simultaneously in the range of about ?140 and ?65°C. The frequency of the initiation which is the formation of dimer radical seems to control the occurrence of these two modes of polymerization.     

Crystal structure of poly-p-xylylene. I. The α form

The molecular conformation and the crystal structure of α-form poly-p-xylylene has been determined by x-ray diffraction. The polymer has a monoclinic unit cell with a = 5.92, b = 10.64, c (fiber axis) = 6.55 Å, and β = 134.7°. Two chains pass through the unit cell, and the space groups is C2/m. The packing fraction is 0.705. One monomer unit makes up the fiber identity period and the internal rotation angles are 0° and 90° for the ? CH₂? CH₂? and ? CH₂? ?? bonds, respectively. All benzene rings are in parallel orientation, perpendicular to the ac plane.     

Four-center type photopolymerization in the crystalline state. VI. Kinetic and structural study of the polymerization of p-phenylenediacrylic acid diethyl ester

The effect of temperature on the four-center type photopolymerization has been investigated for p-phenylenediacrylic acid diethyl ester over a wide temperature range including crystal transition point (56°C) and melting point (96°C) of monomer. With the elevation of temperature between ?50 and 15°C, the polymerization rate in the initial stage increased and the degree of polymerization decreased monotonously, while the rate in the later stage decreased above ?25°C. With irradiation at above 25°C, the monomer crystals became sticky, and the polymerization was suppressed at the stage of oligomerization with low conversion. This tendency was enhanced above the crystal transition point, giving mainly dimer in low yield. Above the melting point, only radical polymerization occurred with the aid of oxygen. The steric configuration of the products in the crystalline state was 1,3-trans with respect to the cyclobutane ring. Peaks in NMR spectra of all products were assigned to the protons involved in four compounds up to tetramer. Various results obtained have been interpreted in terms of the change, as a function of temperature, from a topochemical polymerization which proceeds under a control of the monomer lattice to a photoinitiated vinyl-type polymerization in the disordered state. It is concluded that a rigid crystal lattice is indispensable for the four-center type photopolymerization to proceed smoothly.     

Initial stages of growth of poly(p-xylylene) coatings: AFM study

The morphology of poly(p-xylylene) ultrathin films prepared by vapor deposition polymerization on the surface of single-crystal silicon (100) and on the cleaved surface of mica at a substrate temperature of 20°C has been studied by atomic force microscopy. At the initial stage, the growth of the poly(p-xylylene) coating follows the island mechanism. Within the framework of pyramidal model of island growth, the mean diffusion length for monomer p-xylylene is calculated: For the single-crystal silicon, this parameter is 15 ± 3 nm; for the cleaved surface of mica, 9 ± 2 nm. The nature of the substrate and defects on its surface show a peculiar effect on the structure of the poly(p-xylylene) coating. Thus, at a low monomer flow, nucleation of polymer islands on the surface of silicon is predominantly homogeneous, whereas on the cleaved surface of mica, it is heterogeneous. A change in the monomer flow significantly affects the rate of nucleation of polymer islands.     

A New,General Synthetic Method for the Preparation of Linear Poly-p-xylylenes

A new, general synthetic route to poly-p-xylylene and substituted poly-p-xylylenes is described. The key intermediate in the new process is di-p-xylylene [(2,2)p-cyclophane]. It has been found that di-p-xylylene is quantitatively cleaved by vacuum vapor-phase pyrolysis at 600°C. to two molecules of p-xylylene. p-Xylylene spontaneously polymerizes on condensation to form high molecular weight, linear poly-p-xylylene. The conversion of di-p-xylylene to poly-p-xylylene is quantitative. The process is adaptable to the preparation of a wide variety of substituted poly-p-xylylenes by pyrolysis of ring-substituted di-p-xylylenes and polymerization of the resultant substituted p-xylylenes. Many of these polymers are not attainable by any other route. All are linear and free of crosslinking. Evidence supporting the proposed mechanism of pyrolytic cleavage of every molecule of di-p-xylylene to two molecules of p-xylylene is presented. Tough, transparent polymeric films are obtained from the process when the polymerization of the p-xylylenes is conducted on glass or metal surfaces. Outstanding combinations of physical, electrical, and chemical properties are displayed by poly-p-xylylene, polychloro-p-xylylene, and other substituted polymers. A comparison of the relative merits of the original Szwarc route and the new di-p-xylylene route to poly-p-xylylenes is presented.     

Polymerization of para-xylylene derivatives (parylene polymerization). III. Heat effects during deposition of parylene N at different temperatures

Thermal effects accompanying the vacuum deposition of poly-para-xylene (Parylene N) at different temperatures have been studied by following the changes in the temperature of the substrate. Similarly to the case of polychloro-para-xylylene (Parylene C), two distinct exothermic effects were observed; one discrete, resulting in sharp exothermic spikes and the other continuous, resulting in the shift of the baseline. The spike effect, attributed to the solid-state polymerization of para-xylylene, is observed at the low-temperature range, the upper limit of which moves higher for higher deposition rates. The shift of a baseline as a function of deposition temperature exhibits two maxima, one independent of deposition rate and the second moving toward higher temperatures (that is, toward the first maximum) for higher deposition rates. First maximum falls at about ? 72°C and is attributed to the melting point of para-xylylene crystals. X-ray diffraction studies of polymer samples have shown that the existence of the second maximum is always followed by the appearance of an additional crystalline phase in the respective range of deposition temperatures. When the deposition rate is high enough, the second maximum merges with the first one, or virtually disappears. Under such conditions the new crystalline phase is no more detectable. It is postulated that the evolution of the additional amount of heat resulting in the appearance of the second maximum is due to the cyclization reaction and the formation of cyclic oligomers. This reaction very likely requires a particular spatial arrangement of monomer molecules and, therefore, it is suggested to take place in certain domains of the crystalline lattice.     

Cationic oligomerization and polymerization of some propenylbenzene derivatives

A comparative study was undertaken of the cationic oligomerization/polymerization of the natural propenylbenzene derivatives, anethole, isoeugenol, and isosafrole, together with synthetic o-methoxypropenylbenzene and N,N-dimethyl-p-propenylaniline using boron trifluoride diethyletherate as catalyst. Two (optimum) reaction temperatures were employed, ?12 and ?45°C, and only the (E) isomers of the monomers were studied. The order of reactivity of the monomers was found to be anethole > isoeugenol > isosafrole > o-methoxypronylbenzene as measured by following the rate of loss of monomer by proton magnetic resonance spectrometry at ?12°C. N,N-dimethyl-p-propenylaniline only appeared to form a complex with the catalyst. Low-molecularweight polymeric materials were prepared from anethole, isosafrole, and isoeugenol at ?45°C using the same catalyst while o-methoxypropenylbenzene formed oligomers. Isosafrole was recovered unchanged when treated with the boron trifluoride diethyl etherate initiator system at ?78°C in an attempt to increase the molecular weight of the polyisosafrole.     

Cryopolymerization of N,N-dimethylacrylamide in moderately frozen formamide

The free-radical polymerization of N,N-dimethylacrylamide initiated by the redox pair ammonium persulfate-N,N,N??,N??-tetramethylethylenediamine in moderately frozen and liquid formamides is studied at temperatures 10?C30°C below or above the temperature of crystallization (2.9°C) of the pure solvent at various monomer concentrations in the initial solution. When polymerization is conducted at temperatures below the temperature of crystallization of formamide, the frozen systems, as is evident from their phase diagrams, include the crystallized main bulk of the solvent and the noncrystallizing monomer concentrated in the unfrozen liquid microphase where the reaction occurs. It is found that, in the case of this cryopolymerization variant, the temperature dependences of the yield of the polymer and its viscosity-average molecular mass show an extremum pattern and the positions of maximum points relative to the temperature scale depend on the initial monomer concentration. It is shown that the molecular masses of cryopolymerization products are much higher and their molecular-mass distribution is wider than that of poly(N,N-dimethylacrylamide) samples synthesized through solution polymerization (above the temperature of crystallization of formamide) at the same concentration of the monomer.     

Polymerization of para-xylylene derivatives (parylene polymerization). IV. Effects of the sublimation rate of di-p-xylylene on the morphology and crystallinity of parylene N deposited at different temperatures

The effect of the sublimation rate of di-p-xylylene on the crystallinity and morphology of Parylene N deposited on stainless steel was studied as a function of substrate temperature. For a given rate of dimer sublimation, the deposition rate increases with decreasing substrate temperature. Increasing the sublimation rate of the dimer increases the deposition rate 10-fold, decreases the crystallinity, and shifts the appearance of the hexagonal β structure towards higher substrate temperature for samples synthesized from room temperature (RT) to ?60°C. Solution annealing resulting from solvent extraction, and isothermal annealing, increase the crystallinity of the polymers and result in structures containing both α and β polymorphs. The surface topology, as revealed by scanning electron microscopy (SEM), for polymers synthesized from RT to ?40°C shows a globular structure, whereas low temperature samples exhibit a rod-type morphology. For higher sublimation rates of the dimer, SEM micrographs show that oligomeric species start appearing on the polymer films after a period of 4–5 days. Solvent extraction removes the oligomeric crystals, and GPC analysis of the resulting extract indicates that most of the oligomers range in molecular weight from 100 to 900. The cross-sectional morphology for fractured low temperature samples, however, reveals different morphologies as polymerization proceeds. It is postulated that in the temperature range ?50 to ?78°C, both surface condensation and surface adsorption of monomer occurs, leading to different morphologies and lower crystallinity. The polymer synthesized at liquid nitrogen temperature shows the presence of voids along with different morphologies. X-ray diffractograms of polymers synthesized at liquid nitrogen reveal a considerable amount of amorphous phase in the films. Hence, it is inferred that, although the liquid nitrogen polymerization is a solid state polymerization of the crystalline monomer, it does not lead to 100% crystalline material, and the reasons for this are discussed.     

Stereoregulation in the polymerization of methyl α-ethylacrylate by n-BuLi in toluene

The polymerization of methyl α-ethylacrylate was carried out in toluene by n-BuLi at various temperatures. The yield of the polymer decreased with increase in the polymerization temperature and at 30°C and above no polymer was obtained, indicating that the ceiling temperature of this monomer lay between 0 and 30°C. The isotacticity increased with an increase in the polymerization temperature and at 0°C a highly isotactic polymer was obtained. The fractionation of the polymer obtained at ?78°C showed that the polymer was a mixture of isotactic and syndiotactic ones. Upon the addition of a small amount of methanol or water in the polymerization mixture the isotacticity of the polymer increased while the yield decreased. Syndiotactic polymer was obtained in the polymerization by n-BuLi in tetrahydrofuran as well as by diisobutyl aluminum diphenylamide in toluene.     

Selective vinyl cationic polymerization of monomers with two cationically polymerizable groups. II. p-vinylphenyl glycidyl ether: An epoxy-functionalized styrene

p-Vinylphenyl glycidyl ether (VPGE), a styrene derivative with an epoxy pendant, was polymerized by various cationic initiators, and its selective vinyl polymerization was investigated at low temperatures below ?15°C. BF₃OEt₂ (a metal halide) and CF₃SO₃H (a strong protonic acid) polymerized both vinyl and epoxy groups of VPGE, and produced cross-linked insoluble polymers. The HI/I₂ initiating system and iodine, in contrast, polymerized its vinyl group in polar solvents (CH₂Cl₂ and nitroethane) highly selectively in the temperature range of ?15 to ?40°C to give soluble polymers with a polystyrene backbone and epoxy pendants; however, under these conditions, 10–15% of the epoxy groups of the polymers were consumed during the polymerization by the reaction with the growing species. The polymerization by HI/I₂ in CH₂CI₂ involved a long-lived propagating species, as indicated by a progressive increase in the molecular weight (M?_n) of the polymers with monomer conversion and their fairly narrow molecular weight distributions (M?_w/M?_n ～ 1.6). The differences between the polymerizations of VPGE and p-isopropenylphenyl glycidyl ether, an α-methylstyrene-type counterpart of VPGE, were also discussed with an emphasis on the effects of the α-methyl group in the latter monomer.     

Polymidines. V. Poly[(3,3-diphenyl-2,6-phthalimidinediyl)-carbonyl(3,3-diphenyl-6,2-phthalimidine)]s

A new diphthalide monomer, bis(3,3-diphenyl-6-phthalidyl) ketone, was polymerized with six diamines: 1,6-diaminohexane, benzidine, p-phenylene diamine, p,p′-diaminodiphenyl ether, p,p′-diaminodiphenylmethane, and 4,4′-diaminodiphenylsulfone. Solution polymerization in benzhydrol, biphenyl, or p-phenylphenol solvents gave low-molecular-weight polymers (inherent viscosity 0.13 dl/g or less) which were soluble in chloroform and dimethylformamide. TGA data showed 10% weight losses at 445–525°C in air and 475–540°C in nitrogen for the aromatic backbones. Yields ranged from 47 to 78%. The application of continuous vacuum to the polymerization allowed the removal of water by-product and resulted in a light-colored polymer.     

Effects of mercaptides on anionic polymerization. III. Polymerization of methyl methacrylate by thiophenoxides in polar aprotic solvents

Sodium thiophenoxide initiated the polymerization of methyl methacrylate in polar aprotic solvents (DMF, DMSO, HMPA). The active species that initiated the polymerization of the monomer was found by spectrophotometric measurements and by the sodium fusion method to be sodium thiophenoxide itself. The activation energy for the polymerization of the monomer in DMF solvent obtained was E = 3.4 kcal/mole below 30°C, and E = ?3.3 kcal/mole above the temperature. The phenomena were reasoned as the result of the formation of two active species: a solvent-separated ion pair and a contact ion pair. The effects of counterions on the reactivity of thiophenoxide increased with increasing electropositivity of the metals: Li < Na < K. Sodium phenoxide, the oxygen analog of thiophenoxide, was also found to initiate the polymerization of the monomer in the solvents. The relative reactivity of thiophenoxide to phenoxide for the monomer in HMPA at 30°C was thus determined: phenyl-SNa > phenyl-ONa. The relative effect of the polar aprotic solvents on the reactivity of thiophenoxide was also as follows: HMPA > DMF > DMSO. The kinetic studies were made by the graphical evaluation of rate constants. The following results were obtained for the monomer at 20°C in DMF solvent: K_p = 3.5 × 10² 1./mole-hr and K_t = 9.8 × 10^?2/hr.