Multiwalled carbon nanotube supported PtRu for the anode of direct methanol fuel cells

The activity of the methanol oxidation reaction of a multiwalled carbon nanotube (MWCNT)-supported PtRu catalyst was investigated and compared with the Vulcan XC-72 carbon-supported catalyst. The PtRu nanoparticles with 1:1 and 7:3 atomic ratios (with similar PtRu loadings and morphological structures) were deposited both on the MWCNTs and on the carbon. Cyclicvoltammetry results demonstrated that the MWCNT-supported PtRu catalyst exhibited a higher mass activity (mA mg(-1) of PtRu) for the methanol oxidation reaction than the carbon-supported PtRu under the condition that both catalysts possess more or less the same PtRu loadings, particle sizes, dispersions, and electrochemical surface area. The direct methanol fuel cell performance test data showed that MWCNT-supported PtRu catalysts yielded about 35-39% higher power densities than the carbon-supported PtRu.     

PtRu/carbon nanotube nanocomposite synthesized in supercritical fluid: a novel electrocatalyst for direct methanol fuel cells

Platinum/ruthenium nanoparticles were decorated on carbon nanotubes (CNT) in supercritical carbon dioxide, and the nanocomposites were characterized by transmission electron microscopy (TEM) and X-ray diffraction (XRD). TEM images show that the particles size is in the range of 5-10 nm, and XRD patterns show a face-centered cubic crystal structure. Methanol electrooxidation in 1 M sulfuric acid electrolyte containing 2 M methanol were studied onPtRu/CNT (Pt, 4.1 wt%; Ru, 2.3 wt%; molar ratio approximately Pt/Ru = 45:55) catalysts using cyclic voltammetry, linear sweep voltammetry, chronoamperometry, and electrochemical impedance spectroscopy. All the electrochemical results show that PtRu/CNT catalysts exhibit high activity for methanol oxidation which resulted from the high surface area of carbon nanotubes and the nanostructure of platinum/ruthenium particles. Compared with Pt/CNT, the onset potential is much lower and the ratio of forward anodic peak current to reverse anodic peak current is much higher for methanol oxidation, which indicates the higher catalytic activity of PtRu/CNT. The presence of Ru with Pt accelerates the rate of methanol oxidation. The results demonstrated the feasibility of processing bimetallic catalysts in supercritical carbon dioxide for fuel cell applications.     

Poly(vinylpyrrolidone)-modified graphite carbon nanofibers as promising supports for PtRu catalysts in direct methanol fuel cells

Carbon nanomaterials, including herringbone graphite carbon nanofibers (GNFH), multiwalled carbon nanotubes (MWCNT), and carbon black, were surface-modified by a new poly(vinylpyrrolidone) (PVP) grafting process as well as by the conventional acid-oxidation (AO) process, and characterized by FTIR, TGA, Raman, HRTEM, XRD, and XPS measurements. Pt nanoparticles of 1.8 nm were evenly deposited on all PVP-grafted carbon nanomaterials. The effects of the two surface modification processes on the dispersion, average Pt nanoparticle sizes, the electrocatalytic performance, and electrical conductivities of Pt-carbon nanocomposites in direct methanol oxidation were systematically studied and compared. It was found that the PVP-grafted carbon nanomaterials have much less loss in the electric conductivity and thus better electrocatalytic performance, 17-463% higher, than their corresponding acid oxidation-treated nanocomposites. The electrocatalytic performance of the Pt-carbon nanocomposites decreases in the following order: Pt-PVP-GNFH > Pt-PVP-MWCNTarc > Pt-AO-MWCNTarc > Pt-PVP-MWCNTCVD > Pt-AO-MWCNTCVD > Pt-XC-72R > Pt-AO-GNFH, with the Pt-PVP-GNFH nanocomposite having approximately 270% higher performance than that of the Pt-Vulcan XC-72R nanocomposite. In addition, PtRu-PVP-GNFH shows even better (50% higher) electrocatalytic activity than the Pt-PVP-GNFH nanocomposite at a 0.6 V applied voltage.     

Supercritical carbon dioxide treated Nafion 212 commercial membranes for direct methanol fuel cells

Supercritical carbon dioxide (Sc-CO₂) thermal treatment to enhance performance of Nafion 212 (NR212) commercial membranes for direct methanol fuel cells (DMFCs) is described. It is shown that the microstructure of NR212 membranes is re-organized after the Sc-CO₂ treatment, and then the performance of NR212 membranes is improved. Specifically the thinner NR212 membranes after the Sc-CO₂ treatments have higher proton conductivity and better capacity of barrier to methanol crossover compared with the thicker Nafion 117 membranes. It is demonstrated that the DMFC performance of the Sc-CO₂ treated NR212 membranes is better than that of Nafion 117 membranes.     

Proton-conducting polymer membranes for direct methanol fuel cells

Three methods to block the methanol transport through proton-conducting polymer membranes while maintaining the proton conductivity unchanged have been conducted; 1) selective layer formation on the surface of the membrane, 2) prearation of nanoclay composite membrane providing tortuous pathway of methanol, 3) control and fixation of the proton transport channels. The methanol permeability through the membranes decreased significantly at the expense of the small decrease in the proton conductivity. It is thus concluded that both the structure and the fixation of the proton transport channels are crucial in optimizinging proton conducting membranes for direct methanol fuel cells.     

Nanostructured cathodic catalysts for direct methanol fuel cells

The high activity of catalysts based of nanodisperse Pt-P system and their tolerance to the poisoning effect of methanol are demonstrated for the working potentials of cathodes in methanol-air fuel cells. The catalysts’ activity in the oxygen reduction reaction in the presence of methanol is nearly hundred times that of catalysts based on mixed metal-chalcogenide systems.     

Preparation and electrochemical behaviors of platinum nanoparticles impregnated on binary carbon supports as catalyst electrodes of direct methanol fuel cells

Binary carbon-supported platinum (Pt) nanoparticles were prepared by a chemical reduction method of Pt precursor on two types of carbon materials such as carbon blacks (CBs) and graphite nanofibers (GNFs). Average sizes and loading levels of Pt metal particles were dependent on a mixing ratio of two carbon materials. The highest electroactivity for methanol oxidation was obtained by preparing the binary carbon supports consisting of GNFs and CBs with a weight ratio of 30:70. Furthermore, with an increase of GNFs content from 0% to 30%, a charge-transfer resistance changed from 19 Ohm cm² to 11 Ohm cm². The change of electroactivity or the resistance of catalyst electrodes was attributed to the changes of specific surface area and morphological changes of carbon-supported catalyst electrodes by controlling the mixing ratio of GNFs and CBs.     

Modification of multi-walled carbon nanotubes by microwave digestion method as electrocatalyst supports for direct methanol fuel cell applications

Multi-walled carbon nanotubes (MWCNTs) which were directly synthesized on carbon cloth were modified by a microwave digestion method in 5 M HNO₃ for supporting Pt nanoparticles. The characterizations of modified CNTs were carried out by TEM, XPS, FTIR and Raman spectroscopy. The HRTEM image shows the caps of MWCNTs are opened after modifying by microwave digestion method. The open-end and undamaged MWCNTs can provide a larger surface area for supporting more catalysts. Furthermore, the methanol electrocatalytic oxidation of microwave digestion treated Pt/MWCNTs electrode shows higher current density than pristine and nitric acid-treated MWCNTs from cyclic voltammograms. This can be an effective and undamaged method for modifying CNTs.     

Pervaporation membranes in direct methanol fuel cells

The membranes in direct methanol fuel cells must both conduct protons and serve as a barrier for methanol. Nafion, the most common fuel cell membrane, is an excellent conductor but a poor barrier. Polyvinyl alcohol pervaporation membranes are good methanol barriers but poor conductors. These and most other pervaporation membranes offer no significant advantages over Nafion in methanol fuel cell applications. However, polybenzimidazole membranes have demonstrated characteristics that suggest up to a 15-fold improvement in direct methanol fuel cells. This improvement may be due to an alternate form of proton conduction in which protons travel via a Grotthus or “hopping” mechanism.     

Pt-Ru supported on double-walled carbon nanotubes as high-performance anode catalysts for direct methanol fuel cells

Pt-Ru supported on carbon nanotubes (CNTs) (single-walled nanotubes, double-walled nanotubes (DWNTs), and multi-walled nanotubes) catalysts are prepared by an ethylene glycol reduction method. Pt-Ru nanoparticles with a diameter of 2-3 nm and narrow particle size distributions are uniformly deposited onto the CNTs. A simple and fast filtration method followed by a hot-press film transfer is employed to prepare the anode catalyst layer on a Nafion membrane. The Pt-Ru/DWNTs catalyst shows the highest specific activity for methanol oxidation reaction in rotating disk electrode experiments and the highest performance as an anode catalyst in direct methanol fuel cell (DMFC) single cell tests. The DMFC single cell with Pt-Ru/DWNTs (50 wt %, 0.34 mg Pt-Ru/cm(2)) produces a 68% enhancement of power density, and at the same time, an 83% reduction of Pt-Ru electrode loading when compared to Pt-Ru/C (40 wt %, 2.0 mg Pt-Ru/cm(2)).     

A novel electrode architecture for passive direct methanol fuel cells

The supply of cathode reactants in a passive direct methanol fuel cell (DMFC) relies on naturally breathing oxygen from ambient air. The successful operation of this type of passive fuel cell requires the overall mass transfer resistance of oxygen through the layered fuel cell structure to be minimized such that the voltage loss due to the oxygen concentration polarization can be reduced. In this work, we propose a new membrane electrode assembly (MEA), in which the conventional cathode gas diffusion layer (GDL) is eliminated while utilizing a porous metal structure for transporting oxygen and collecting current. We show theoretically that the new MEA enables a higher mass transfer rate of oxygen and thus better performance. The measured polarization and constant-current discharging behavior showed that the passive DMFC with the new MEA yielded better and much more stable performance than did the cell having the conventional MEA. The EIS spectrum analysis further demonstrated that the improved performance with the new MEA was attributed to the enhanced transport of oxygen as a result of the reduced mass transfer resistance in the fuel cell system.     

Embedded polymerization driven asymmetric PEM for direct methanol fuel cells

This work reports the fabrication of proton exchange membranes (PEM) with stronger resistance to methanol penetration than Nafion^®117. A three-component acrylic polymer blend (TCPB) consisting of a copolymer of 4-vinylphenol-methyl methacrylate, poly(butyl methacrylate) (PBMA) and a copolymer of methyl methacrylate-ethyl acrylate is used as the methanol barrier. In order to implant a proton source phase within the membrane as homogeneously as possible, the hydrophilic monomers, 2-acrylamido-2-methyl propanesulfonic acid (AMPS), 2-hydroxyethyl methacrylate (HEMA) and poly(ethylene glycol) dimethylacrylate (PEGDMA), are polymerized only after they have been embedded in the TCPB matrix. The embedded polymerization has resulted in an asymmetric membrane structure, in which the hydrophilic network is sandwiched by two layers of matrixes with high percentages of TCPB. As expected, this asymmetric membrane structure exhibits lower methanol uptake than Nafion^®117; and a proton conductivity in the range of 10⁻³–10⁻⁴ S/cm, which is dependent on the concentration of the sulfonic acid content. It is suggested that the two external layers in this asymmetric membrane provide primarily methanol-blocking and supporting proton-conducting properties; while the middle layer supplies protons and conserves water. This unique sandwiched PEM structure from embedded polymerization is confirmed by microstructure characterizations and by physical property measurements.     

直接甲醇燃料电池用PEMs的研究进展

本文介绍了用于直接甲醇燃料电池(DMFCs)的质子交换膜(PEMs)的工作原理与性能要求。讨论了影响DMFCs国PEMs的甲醇渗透性能的因素。综述了Nation、改性Nafion膜以及其它新品种膜的研究进展。     

Platinum electrocatalysts based on oxide supports for hydrogen and methanol fuel cells

Platinum electrocatalysts for fuel cells based on individual oxides Pt/SnO₂ and Pt/TiO₂ and their solid solutions Pt/Ti_1−x M _x O₂ (M = Ru, Nb) and Pt/Sn_1−x M′ _x O_2−δ(M′ = Sb, Ru) were prepared. The influence of the composition of the oxide supports on the activity of the supported platinum catalysts in electrooxidation of methanol and hydrogen in the presence of CO was studied. The prepared platinum catalysts supported on solid solutions of tin dioxide Sn_1−x M _x O_2−δ(M = Sb, Ru; x = 0.4−0.9) and Ti_1−x M _x O₂ (M = Ru, Nb; x = 0.7) exhibited higher tolerance to CO poisoning and higher activities for methanol electrooxidation than commercial Pt,Ru catalysts on carbon support. The use of the proposed oxide supported catalysts in hydrogen and direct methanol fuel cells improved their performances in comparison with that for the fuel cells with traditional Pt,Ru catalysts on carbon support.     

Hollow carbon spheres with wide size distribution as anode catalyst support for direct methanol fuel cells

Hollow carbonaceous composites (HCCs) possessing sphere and hemisphere shape, which had wide size distribution between several tens of nanometers and several micrometers, were prepared through a facile hydrothermal method using glucose as carbon source with the assistance of sodium dodecyl sulfate (SDS). Pyrolysis of these hollow carbonaceous composites at 900 °C under nitrogen flow produced carbonized hollow carbon spheres (HCSs) without changing their structures. Platinum (Pt) was directly deposited on the surface of the HCSs by incipient wet method, using the NaBH₄ as the reductant. TEM, SEM, powder XRD and FT-IR were utilized to characterize all these samples. It was found that Pt nanoparticles were uniformly anchored on the outer and the inner surface of HCSs. The electrocatalytic properties of the Pt/HCS electrode for methanol oxidation have been investigated through cyclic voltammetry and chronoamperometry. The Pt/HCS electrode showed significantly higher electrocatalytic activity and more stability for methanol oxidation compared with Pt supported carbon microspheres (Pt/CMs) and commercial carbon (Pt/XC-72) electrode. The excellent performance for the Pt/HCS might be attributed to the high dispersion of platinum catalysts and the particular hollow structure of HCSs.     

Controllable pt nanoparticle deposition on carbon nanotubes as an anode catalyst for direct methanol fuel cells

We report a novel process to prepare well-dispersed Pt nanoparticles on CNTs. Pt nanoparticles, which were modified by the organic molecule triphenylphosphine, were deposited on multiwalled carbon nanotubes by the organic molecule, which acts as a cross linker. By manipulating the relative ratio of Pt nanoparticles and multiwalled carbon nanotubes in solution, Pt/CNT composites with different Pt content were achieved. The so-prepared Pt/CNT composite materials show higher electrocatalytic activity and better tolerance to poisoning species in methanol oxidation than the commercial E-TEK catalyst, which can be ascribed to the high dispersion of Pt nanoparticles on the multiwalled carbon nanotube surface.     

Modification of palladium-based catalysts by chalcogenes for direct methanol fuel cells

Palladium-based catalysts, such as PdS_x/C and PdSe_x/C, have been developed as oxygen reduction catalysts for direct methanol fuel cells. Pd/C catalysts containing chalcogens have been synthesized and tested for oxygen reduction and the results have been analyzed based on changes in the palladium phase. Selenium addition to the catalyst promotes the oxygen reduction due to the modification of the palladium surface. However, sulfur reduces the oxygen reduction activity to a great extent as a result of semi-amorphous palladium phase formation. Both PdS_x/C and PdSe_x/C are highly methanol tolerant.