Experimental Study on Three-Dimensional Deformation Field of Portevin–Le Chatelier Effect Using Digital Image Correlation

In view of its high precision and high efficiency, three-dimensional digital image correlation (3D-DIC) is widely used to accurately measure full-field deformation. A spatiotemporal experimental study using 3D-DIC to explore the Portevin–Le Chatelier (PLC) deformational behavior, provides a new insight into the whole 3D deformation field, including the out-of-plane displacement, and in particular the relationship between the serrations and the strain field in the deformation bands corresponding to individual serrations. Specimens 1, 2 and 3 mm thick of 5456 Al-based alloy were tested in uniaxial tension at room temperature at strain rates from 1.8 × 10^?4 to 9.1 × 10^?3s^?1. The spatial and temporal characteristics of the strain localization were quantitatively analyzed. The out-of-plane displacement increment field (w) of the localized bands was observed by 3D-DIC, and found to be related to the specimen thickness and the in-plane strain increment. The largest displacement increments were respectively 15, 10 and 5 μm for 3, 2 and 1 mm specimens at maximum strain increment of about 12000 με. The elastic shrinkage outside the deformation bands was found to be an essential characteristic of the PLC effect. The width of the PLC band (w_band) increased with increasing thickness; the angle of the PLC band (??_band) was not affected by either specimen thickness or serration amplitude. Temporally, the serrations in the plots both of in-plane strain and out-of-plane displacement vs. time coincided throughout the entire loading procedure. When PLC banding occurred, the serration amplitude within the bands was found to be proportional to the maximum strain increment in the direction of the applied tensile force (??_max).     

Quantitative Stereovision in a Scanning Electron Microscope

Accurate, 3D full-field measurements at the micron-level are of interest in a wide range of applications, including both facilitation of mechanical experiments at reduced length scales and accurate profiling of specimen surfaces. Scanning electron microscope systems (SEMs) are a natural platform for acquiring high magnification images for stereo-reconstruction. In this work, an integrated methodology for accurate three-dimensional metric reconstruction and deformation measurements using single column SEM imaging systems is described. In these studies, the specimen stage is rotated in order to obtain stereo views of the specimen as it undergoes mechanical or thermal loading. Simulations and preliminary experimental studies at 300× demonstrate that (a) spatially-varying image distortions can be removed from images using a non-parametric distortion model, (b) the system can be reliably calibrated using distortion-corrected images of a planar object and grid at various orientations and (c) specimen rotation variability during the measurement phase can be controlled so that baseline strain errors are within the range of ±150 με. Benchmark rigid body motion experiments using calibrated SEM views demonstrate that all components of strain in the reconstructed object have a mean value around O(10⁻⁴) and a random spatial distribution with standard deviation ≈ 300 micro-strain.     

Supersonic viscous perfect-gas flow past a slender sharp elliptic cone

The supersonic M_∞ = 5 flow past slender elliptic cones with the semi-vertex angle in the plane of the major semi-axis ? _c = 4° and an isothermal surface is investigated under the assumption of the flow symmetry. Calculations on the basis of the time-dependent three-dimensional Navier-Stokes and Reynolds equations are carried out on the Reynolds number and angle of attack ranges 10⁴ ≤ Re ≤ 108 and 0 ≤ α ≤ 15° for cones with ellipticity coefficients 1/32 ≤ δ= b/a ≤ 1. The effect of the relevant parameters of the problem on the flowfield structure and the aerodynamic characteristics of the cones is demonstrated.     

<Emphasis Type="Italic">In-situ</Emphasis> Full Field Measurements During Inter-Facial Debonding in Single Fiber Composite Under Transverse Load

The fibre/matrix interfacial damage mechanisms of fiber-reinforced composites (FRCs) are investigated for single-fiber composites under transverse load. A stereo microscope setup is used for 3D digital image correlation during in-situ quasi-static tests of single-fiber standard dog-bone specimens. Macro-fibers (0.9 mm diameter) with radically different interfacial bonding with the epoxy matrix are used. Damage appears to initiate with fiber debonding at the free surface along the tensile direction. The crack then propagates around the interface while slightly growing along the fiber until a lateral crack initiates on the debonded free surface, provoking specimen failure. The final failure mechanisms appears to be different for strong and weak fiber/matrix bonding. 3D DIC is used to provide precise measurements of displacements, strains, and out-of-plane displacement during the whole test. Quantitative differences in the displacement fields are measured in the cases of strong and weak bonding between the fiber and matrix. 3D DIC with macro-fibers is shown to be a promising technique to provide a better understanding of the damage mechanisms in a single-fiber composite and to determine interfacial toughness of a specific fibre/matrix couple in order to perform accurate modeling of damage in FRCs. Displacement, strain, and confidence field results for each pixel from each experiment and at each time step are also provided for detailed comparison with simulation results.     

分布式光纤传感器测量数据可靠性分析方法

分析了分布式光纤传感器测量结果的可靠性,提出从应变系数和温度系数标定到分布式光纤传感器物理量测量以及结果评价的方法,设计了分布式光纤传感器的应变系数和温度系数标定装置,同时分析了应变标定装置的不确定度来源,采用基于光频域反射技术的分布式光纤解调仪进行了实验验证.应变标定范围为-5000με?5000με,温度标定范围为...     

Diffraction Assisted Image Correlation: A Novel Method for Measuring Three-Dimensional Deformation using Two-Dimensional Digital Image Correlation

Digital Image Correlation (DIC) provides a full-field non-contact optical method for accurate deformation measurement of materials, devices and structures. The measurement of three-dimensional (3D) deformation using DIC in general requires imaging with two cameras and a 3D-DIC code. In the present work, a new experimental technique, namely, Diffraction Assisted Image Correlation (DAIC) for 3D displacement measurement using a single camera and 2D-DIC algorithm is presented. A transmission diffraction grating is placed between the specimen and the camera, resulting in multiple images which are then used to obtain apparent in-plane displacements using 2D-DIC. The true in-plane and out-of-plane displacements of the specimen are obtained from the apparent in-plane displacements and the diffraction angle of the grating. The validity and accuracy of the DAIC method are demonstrated through 3D displacement measurement of a small thin membrane. This technique provides new avenues for performing 3D deformation measurements at small length scales and/or dynamic loading conditions.     

Drone-Based StereoDIC: System Development,Experimental Validation and Infrastructure Application

Background

Digital Image Correlation (DIC) is widely used for remote and non-destructive structural health evaluation of infrastructure. Current DIC applications are limited to relatively small areas of structures and require the use of stationary stereo vision camera systems that are not easy to transfer and deploy in remote areas.

Objective

The enclosed work describes the development and validation of an Unmanned Aircraft System (UAS, commonly known as drone) with an onboard stereo-vision system capable of acquiring, storing and transmitting images for analysis to obtain full-field, three-dimensional displacement and strain measurements.

Methods

The UAS equipped with a StereoDIC system has been developed and tested in the lab. The drone system, named DroneDIC, autonomously hovers in front of a prestressed railroad tie under pressure and DIC data are collected. A stationary DIC system is used in parallel to collect data for the railroad tie. We compare the data to validate the readings from the DroneDIC system.

Results

We present the analysis of the results obtained by both systems. Our study shows that the results we obtain from the DroneDIC system are similar to the ones gathered from the stationary DIC system.

Conclusions

This work serves as a proof of concept for the successful integration of DIC and drone technologies into the DroneDIC system. DroneDIC combines the high accuracy inspection capabilities of traditional stationary DIC systems with the mobility offered by drone platforms. This is a major step towards autonomous DIC inspection in portions of a structure where access is difficult via conventional methods.

     

Three-dimensional dynamics of supported pipes conveying fluid

This paper deals with the three-dimensional dynamics and postbuckling behavior of flexible supported pipes conveying fluid, considering flow velocities lower and higher than the critical value at which the buckling instability occurs. In the case of low flow velocity, the pipe is stable with a straight equilibrium position and the dynamics of the system can be examined using linear theory. When the flow velocity is beyond the critical value, any motions of the pipe could be around the postbuckling configuration (non-zero equilibrium position) rather than the straight equilibrium position, so nonlinear theory is required. The nonlinear equations of perturbed motions around the postbuckling configuration are derived and solved with the aid of Galerkin discretization. It is found, for a given flow velocity, that the first-mode frequency for in-plane motions is quite different from that for out-of-plane motions. However, the second- or third-mode frequencies for in-plane motions are approximately equal to their counterparts for out-of-plane motions, keeping almost constant values with increasing flow velocity. Moreover, the orientation angle of the postbuckling configuration plane for a buckled pipe can be significantly affected by initial conditions, displaying new features which have not been observed in the same pipe system factitiously supposed to deform in a single plane.     

High-Accuracy 2D Digital Image Correlation Measurements with Bilateral Telecentric Lenses: Error Analysis and Experimental Verification

By comparing two digital images of a test planar specimen surface recorded in different configurations, two-dimensional digital image correlation (2D-DIC) provides full-field displacements to sub-pixel accuracy and full-field strains in the recorded images. For the 2D-DIC systems using an optical lens, a simple pinhole imaging model is commonly used to describe the linear relationship between the measured sensor plane displacements and the actual displacements in the object surface. However, in a practical measurement, various unavoidable disadvantageous factors, such as small out-of-plane motion of the test object surface occurred after loading, small out-of-plane motion of the sensor target due to the self-heating or temperature variation of a camera, and geometric distortion of the imaging lens, may seriously impair or slightly change the originally assumed linear correspondence. In certain cases, these disadvantages may lead to significant errors in displacements and strains measured by 2D-DIC. In this work, the measurement errors of 2D-DIC due to the above three disadvantageous factors are first described in detail. Then, to minimize the errors associated with these disadvantages, a high-accuracy 2D-DIC system using a bilateral telecentric lens is established. The performance of the established 2D-DIC system and other two 2D-DIC systems using a conventional lens and an object-side telecentric lens are investigated experimentally using easy-to-implement stationary, out-of-plane and in-plane rigid body translation tests. A detailed examination reveals that a high-quality bilateral telecentric lens is not only insensitive to out-of-plane motion of the test object and the self-heating of a camera, but also demonstrates negligible lens distortion. Uniaxial tensile tests of an aluminum specimen were also performed to quantitatively compare the axial and transversal strains measured by the proposed 2D-DIC system and those measured by strain gage rosettes. The perfect agreement between the two measurements further verifies the accuracy of the established 2D-DIC system.     

A Projected Finite Element Update Method for Inverse Identification of Material Constitutive Parameters in transversely Isotropic Laminates

In this paper, a novel application of Finite Element Update Method (FEUM) is proposed for the inverse identification of material constitutive parameters in transversely isotropic laminates. Two-dimensional Digital Image Correlation (2D–DIC) is used for full-field measurements which is required for the identification process. Instead of measuring the in-plane displacements, which is a well-known application of 2D–DIC, we seek to measure the pseudo-displacements resulting from out-of-plane (towards camera) deflection of plate under a point load. These pseudo-displacements are basically the perspective projection of the three dimensional displacement fields on the image-plane of the image acquisition system. The cost function in this method is defined in terms of these projections instead of the true displacements – and hence the name Projected Finite Element Update Method (PFEUM). In this article, identification of in-plane elastic moduli of Carbon Fiber Reinforced Plastic (CFRP) plate has been performed using plate bending experiments which show pre-dominantly out-of-plane deflection with little contribution from the in-plane displacements. Identification results are validated by direct experimental measurements of the unknown elastic constants as well as theoretical estimates based on volume ratio of constituents. The results show good conformance between estimated and target values for at least three material parameters namely E₁, E₂ and G₁₂. Effects of experimental noise on parameter estimates has also been evaluated to explain the observed deviation in estimated parameters with current test configuration.     

A Study of the Influence of Calibration Uncertainty on the Global Uncertainty for Digital Image Correlation Using a Monte Carlo Approach

Stereo digital image correlation (DIC) is now a standard measurement technique. It is, therefore, important to quantify the measurement uncertainties when using it for experiments. Because of the complexity of the DIC measurement process, a Monte Carlo approach is presented as a method to discover the magnitude of the stereo-DIC calibration uncertainty. Then, the calibration errors, along with an assumed sensor position error, are propagated through the stereo-triangulation process to find the uncertainty in three-dimensional position and object motion. Details on the statistical results of the calibration parameters are presented, with estimated errors for different calibration targets and calibration image quality. A sensitivity study was done to look at the influence of the different calibration error sources. Details on the best approach for propagating the errors from a statistical perspective are discussed, including the importance of using a “boot-strap” approach for error propagation because of the covariance of many of the calibration parameters. The calibration and error propagation results are then interpreted to provide some best-practices guidelines for DIC.     

Stability of plane oscillations of a satellite in a circular orbit

We study motions of a rigid body (a satellite) about the center of mass in a central Newtonian gravitational field in a circular orbit. There is a known particular motion of the satellite in which one of its principal central axes of inertia is perpendicular to the orbit plane and the satellite itself exhibits plane pendulum-like oscillations about this axis. Under the assumption that the satellite principal central moments of inertia A, B, and C satisfy the relation B = A + C corresponding to the case of a thin plate, we perform rigorous nonlinear analysis of the orbital stability of this motion.In the plane of the problem parameters, namely, the oscillation amplitude ε and the inertial parameter, there exist countably many domains of orbital stability of the satellite oscillations in the linear approximation. Nonlinear orbital stability analysis was carried out in thirteen of these domains. Isoenergetic reduction of the system of equations of the perturbed motion is performed at the energy level corresponding to the unperturbed periodic motion. Further, using the algorithm developed in [1], we construct the symplectic mapping generated by the equations of the reduced system, normalize it, and analyze the stability. We consider resonance and nonresonance cases. For small values of the oscillation amplitude, we perform analytic investigations; for arbitrary values of ε, numerical analysis is used.Earlier, numerical analysis of stability of plane pendulum-like motions of a satellite in a circular orbit was performed in several special cases in [1–4].     

Dual-Light-Path Optical Strain Gauge Using Diffraction Grating and Position-Sensitive Detectors for Deformation Measurement

In this paper, a dual-light-path optical strain gauge (DOSG) that measures surface deformation in real time using diffraction grating and position-sensitive detectors (PSDs) is proposed. In the DOSG, a beam splitter cube is utilized to divide an incident beam into two beams. One is applied in the main light path to measure specimen deformation, while the other is used in the assistant light path to eliminate disturbances from out-of-plane rotation and displacement of the specimen. Further, the disturbances as systemic errors are theoretically analyzed, and eliminated with the assistant light path during the experiment. Meanwhile, random errors, which are primarily due to ambient light, beam power, irradiation position and incidence angle, are studied to improve measurement accuracy. Benefiting from the utility of PSDs, the developed system achieves a strain resolution of 1 με. In experiments, uniaxial tensile tests of aluminum alloy and Ni-based alloy confirm that the relative error of its elastic moduli is less than 3.4%, and the stress-strain curve exhibits a R-square value greater than 0.9951. In addition, the DOSG is extended to determine the mechanical behavior of Ni-based alloy at high temperatures up to 800 °C by combining it with an induction-heating apparatus and a tensile testing machine. These results verify that the proposed DOSG is feasible and reliable, with good potential for high-precision deformation measurement in both room temperature and high-temperature environments.     

The estimation of pressure on the surface of a flapping rigid plate by stereo PIV

The method to estimate the dynamic load of a flapping wing by the integration of pressure on the wing’s surface is discussed. The flapping wing was modeled as a plate flapping sinusoidally in hovering condition. The flow around the flapping plate was measured using stereo PIV on multiple measurement planes along the out-of-plane direction. The phase-averaged velocity field of each measurement plane was calculated so that three-dimensional analyses could be applied. The phase-averaged pressure field was obtained from the integration of the three-dimensional Poisson equation for pressure using the available information acquired from stereo PIV measurements. The pressure field is visualized on the measurement planes. In this study, the estimated load was the torque of the axis of rotation. This torque was compared with the result from strain gauge measurements. The torque estimation, although only on a partial surface of the plate, is within reasonable agreement with the measured torque. The integration of the Poisson equation based on stereo PIV measurements and estimations of the torque shows that an increase in the torque at the start of a flapping stroke is caused by the stagnation on the surface of the plate from the flow that is induced by the leading-edge vortices.     

Recent Progress in Digital Image Correlation: Background and Developments since the 2013 W M Murray Lecture

Since presentation of the 2013 Murray Lecture focusing on developments in digital image correlation (DIC), the methods have continued to expand internationally and their use has begun to grow in fields where there was less activity in the past. First, a brief history of digital image correlation methods is presented from the perspective of the first author, followed by a discussion of recent trends associated with the use of digital image correlation methods in academics, governmental laboratories and industrial settings. In the remainder of the article, new results are provided in three areas where DIC methods have seen rapid growth; application of StereoDIC or three-dimensional DIC (3D-DIC) to the study of wall structures in civil engineering; the use of Volumetric DIC or Digital Volume Correlation (DVC) to quantify the internal response of a specially-designed composite material and in the area of model validation for another application in civil engineering; transfer length measurements in pre-stressed concrete beams.     

Influence of Mass Ratio on Forward and Reverse Ballistic Impact Equivalence: Experiments,Simulations, and Mechanism Analysis

Reverse ballistic impact tests are widely used for studying dynamic responses because they provide more comprehensive and quantitative projectile/rod response results than forward impact tests. To examine equivalent forward and reverse conditions, a series of 8-cm length oxygen-free copper rods with varying length–diameter ratios was used in forward and reverse ballistic Taylor impact experiments with velocities and strain ratios of 104–215 m/s and 1.25?×?10³–2.5?×?10³ s^-1, respectively. Digital image correlation (DIC) and traditional optical measurements were used to determine instantaneous responses at the μs level. Based on DIC, transient structural deformation, and plastic wave propagation, the forward and reverse length difference at similar velocities ranges from 2 to 6.95 %. Rules governing deformation from the perspective of energy, along with rules for changes in energy and plastic wave propagation were determined. The relative deformation energy error was below 5 % for target projectile mass ratios above 20.     

A New Multiaxial Specimen for Determining the Dynamic Properties of Adhesive Joints

Adhesive joints are increasingly employed for bonding critical parts of industrial structures. Therefore, adhesive joints become a key element in design, and their mechanical characterization is of the utmost importance. Significant advancement has been realized for their characterization under quasi-static loadings; however characterization techniques are rather limited for dynamic loadings. Indeed, due to the complex paths of waves through structures, existing dynamic characterization techniques will not characterize only the adhesive joint, but instead will characterize the complete assembly containing the joint and the adherents. Moreover, multiaxiality control of the loading on the adhesive joint is difficult to achieve. This paper proposes an innovative experimental technique for the characterization of adhesive joints under dynamic multiaxial loadings. The experimental method relies on three main components: i) a conventional split Hopkinson pressure bar (SHPB) apparatus, ii) a novel specimen, denoted as DODECA, which enables testing of three distinct multiaxial loadings using the same method and iii) local strain and stress measurements performed by digital image correlation (DIC). The paper describes all steps of the experimental procedure, including the underlying preparation of the specimen and the measuring methods. The stress and strain in the adhesive joint are estimated directly from the experimental data both during loading and at the failure point. Finally, the dynamic material behavior of the adhesive joint is identified from the data.     

Error estimate of the modified point-mass trajectory model of an artillery shell

The article deals with the motion of an axially symmetric spinning artillery shell in the gravity field under the action of the system of aerodynamic forces and moments adopted in ballistics. As the starting point, the system of differential equations of motion of the shell is taken, which is obtained from the original “accurate” system by its linearization in the variables describing the angular motion of the symmetry axis and by additional linearization in the angle between the velocity vector of the center of mass and the vertical plane (l-system). This article examines the system of differential equations of the translational motion and axial rotation of the shell which describes its modified point-mass trajectory model as applied to l-system (m-system). By small parameter methods, an estimate is obtained for the difference of the solution of l-system with given initial data and the solution of m-system with the same initial data for the variables of translational motion and axial rotation. This analytical evaluation is built in such a way that it corresponds with certain numerical estimates for components of the translational motion and axial rotation. It is observed that, under accepted assumptions, m-system and l-system determine the translational motion of the shell with the same order of the error as compared to the original “accurate” nonlinear system of equations of motion of the shell. But m-system does not contain rapidly oscillating variables describing the angular motion of the symmetry axis, and so its numerical integration requires tens of times less computational resources than the numerical integration of l-system. Numerical simulation data are represented.