Explosion evaluation and safety storage analyses of cumene hydroperoxide using various calorimeters

Plenty of thermal explosions and runaway reactions of cumene hydroperoxide (CHP) were described from 1981 to 2010 in Taiwan. Therefore, a thermal explosion accident of CHP in oxidation tower in 2010 in Taiwan was investigated because of piping breakage. In general, high concentration of CHP for thermal analysis using the calorimeter is dangerous. Therefore, a simulation method and a kinetic parameter were used to simulate thermal hazard of high concentrations of CHP only by the researcher. This study was applied to evaluate thermal hazard and to analyze storage parameters of 80 and 88 mass% CHP using three calorimeters for the oxidation tower, transportation, and 50-gallon drum. Differential scanning calorimetry (DSC) (a non-isothermal calorimeter), thermal activity monitor III (TAM III) (an isothermal calorimeter), and vent sizing package 2 (VSP2) (an adiabatic calorimeter) were employed to detect the exothermic behavior and runaway reaction model of 80 and 88 mass% CHP. Exothermic onset temperature (T ₀), heat of decomposition (ΔH _d), maximum temperature (T _max), time to maximum rate under isothermal condition (TMR_iso) (as an emergency response time), maximum pressure (P _max), maximum of self-heating rate ((dT/dt)_max), maximum of pressure rise rate ((dP/dt)_max), half-life time (t _1/2), reaction order (n), activation energy (E _a), frequency factor (A), etc., of 80 and 88 mass% CHP were applied to prevent thermal explosion and runaway reaction accident and to calculate the critical temperature (T _c). Experimental results displayed that the n of 80 and 88 mass% CHP was determined to be 0.5 and the E _a of 80 and 88 mass% CHP were evaluated to be 132 and 134 kJ mol^?1, respectively.     

Thermal runaway reaction evaluation of two by-products mixed with cumene hydroperoxide in the oxidation tower

Oxygen (O₂) or air is widely used to produce cumene hydroperoxide (CHP) in the cumene oxidation tower. The aim of this study was applied to analyze thermal hazard of two by-products including alpha-methylstyrene (AMS) and acetophenone (AP) in a CHP oxidation tower. Differential scanning calorimetry (DSC) and thermogravimetry (TG) were operated to evaluate thermal runaway reaction of CHP mixed with AMS and AP. Exothermic onset temperature (T ₀), maximum temperature (T _max), activation energy (E _a), etc., that were employed to prevent and protect thermal runaway reaction and explosion in the manufacturing process and storage area. In view of proactive loss prevention, the inherently safer handling procedure and storage situation should be maintained in the chemical industries. The T ₀ of 30 mass% CHP was determined to be 105 °C by DSC. Therefore, the T ₀ of 30 mass% CHP mixed with AMS was determined to be 60–70 °C by DSC. The exothermic reaction of CHP/AP and CHP/AMS by DSC under N₂ reaction gas is thermal decomposition of oxygen–oxygen bond (–O–O–) because of the anaerobic reaction.     

Energetic potential and kinetic behavior of peats

The miscibility of blends of isotactic polypropylene and propylene-1-hexene (PH) copolymers with 11 and 21 mol% of 1-hexene (PH11 and PH21, respectively) has been studied theoretically and using DSC, DMA, and AFM techniques. Using experimental PVT data, the solubility parameter approach leads to a critical difference in 1-hexene content for melt miscibility of 17 mass% (~11 mol%) at 200 °C and 0.1 MPa. The theoretical window for miscibility is in close agreement with thermal properties of the blends. The glass transition (T _g) of miscible blends (iPP/PH11 and PH11/PH21) decreases proportionally to the content of PH having the lowest T _g, while immiscible blends (iPP/PH21) display invariable T _g with blend composition. The same trend was extracted from the analysis of the β-relaxation by dynamic mechanical analysis. Room temperature AFM images of blends quenched from 200 °C into liquid nitrogen confirm phase segregation of iPP/PH21 in domains of 1–5 microns, while the AFM images of iPP/PH11 and PH11/PH21 lack any obvious signature of phase separation prior to crystallization.     

Incident investigation on thermal instability of an intermediate using adiabatic calorimeter

Thermal instability is a loss of thermal control which liberates high amount of energy and pressure. An incident took place during drying of an intermediate having amino alcohol functional group in agitated nutsche filter dryer at plant scale. During our investigation using advanced reactive system screening tool (ARSST), thermal decomposition was observed. Onset temperature of decomposition (T _o) is at 85 °C, adiabatic temperature rise due to decomposition (ΔT _ad) is 215 °C, maximum temperature attained due to decomposition (T _max) is 300 °C, maximum self-heat rate (dT/dt)_max is 6,215 °C min^?1, and maximum rate of pressure rise (dP/dt)_max is 1,442 psi min^?1 obtained from ARSST experiments. T _D24 value is 75 °C which was estimated experimentally. The correlations of these results were utilized to identify the root cause of this incident and necessary control measures were taken accordingly.     

Thermal degradation of hydroxypropyl trimethyl ammonium chloride chitosan–Cd complexes

Thermal degradation of hydroxypropyl trimethyl ammonium chloride chitosan–Cd complexes (HTCC–Cd) was investigated by thermogravimetric analysis. The results indicate that the degradation of HTCC–Cd in nitrogen atmosphere was two-step reaction. For the first step of degradation, the initial temperature of mass loss (T ₀), the final temperature of mass loss (T _f), and the temperature of maximum mass loss (T _p) increase linearly with the rising of heating rate (B). T _o = 1.241B + 220.3, T _p = 1.111B + 245.8, and T _f = 1.335B + 358.2. Using different methods, the kinetic parameters of the two steps were investigated. The results show that the activation energies of the first step of degradation obtained using Friedman and Flynn–Wall–Ozawa methods are 1.684 × 10⁵ and 1.646 × 10⁵ J mol^?1, and the corresponding activation energies for the second step are 1.165 × 10⁵ J mol^?1 and 1.373 × 10⁵ kJ mol^?1. The results obtained from Phadnis–Deshpande methods indicate that the two degradation processes are both nucleation and growth process, and follow A₄ mechanism with intergral form g(X) = [?ln(1 ? X)]⁴.     

Thermal hazard evaluation of tert-butyl hydroperoxide mixed with four acids using calorimetric approaches

Possessing thermal instability inherently, organic peroxides have caused many severe accidents in chemical industries all over the world. tert-Butyl hydroperoxide (TBHP) is usually used as initiator or oxidant because of its strong oxidizing ability in the chemical process. In this study, the thermal hazard analysis of TBHP mixed with various acids was investigated. Differential scanning calorimetry (DSC) and vent sizing package 2 were used to figure out the thermal runaway behaviors of TBHP. Thermokinetic parameters, such as exothermic onset temperature (T ₀), maximum temperature (T _max), and enthalpy (ΔH), were obtained from thermal curves. In addition, the activation energy (E _a) and rate constant (k) were calculated by the Arrhenius equation. Therefore, the T ₀ was determined to be 91.6 °C for exothermic reaction using DSC under 4 °C min^?1 of heating rate. The E _a for exothermic reaction was calculated to be 92.38 kJ mol^?1 by DSC in this study. As far as loss prevention is concerned, thermokinetic parameters are crucial to the relevant processes in the chemical industries, particularly under process upsets.     

Thermal hazard investigation of cumene hydroperoxide in the first oxidation tower

This article studies the thermokinetics and safety parameters of cumene hydroperoxide (CHP) manufactured in the first oxidation tower. Vent sizing package 2 (VSP2), an adiabatic calorimeter, was employed to determine reaction kinetics, the exothermic onset temperature (T ₀), reaction order (n), ignition runaway temperature (T _{C, I}), etc. The n value and activation energy (E _a) of 15?mass% CHP were calculated to be 0.5 and 120.2?kJ?mol^?1, respectively. The heat generation rate (Q _g) of 15?mass% CHP compared with hS (cooling rate)?=?6.7?J?min^?1?K^?1 of heat balance, the T _S,E and the critical extinction temperature (T _{C, E}) under 110?°C of ambient temperature (T _a) were calculated 111 and 207?°C, respectively. The Q _g of 15?mass% CHP compared with hS?=?0.3?J?min^?1?K^?1 of heat balance was applied to determine the T _{C, I} that was evaluated to be 116?°C. This article describes the best operating conditions when handling CHP, starting from the first oxidation tower.     

Thermal parameters study of 1,1-bis(tert-butylperoxy)cyclohexane at low heating rates with differential scanning calorimetry

Having two active peroxide groups, 1,1-bis(tert-butylperoxy)cyclohexane (BTBPC) has a certain degree of thermal instability. It is usually used as an initiator in a chemical process, and therefore, careless operation could result in severe accidents. This study emphasized the runaway reactions of BTBPC 70 mass% (4.5–5.2 mg), the relevant thermokinetic parameters, and the thermal safety parameters. Differential scanning calorimetry was used to evaluate the above-mentioned thermokinetic parameters, using four low heating rates (0.5, 1, 2, and 4 °C min^?1) combined with kinetic simulation method. The results indicated that apparent exothermic onset temperature (T _o), apparent activation energy (E _a), and heat of decomposition (ΔH _d) were ca. 118 °C, 156 kJ mol^?1, and 1,080 kJ kg^?1, respectively. In view of process loss prevention, at the low heating rates of 0.5, 1, 2, and 4 °C min^?1, storing BTBPC 70 mass% below 27.27 °C is a more reassuring approach.     

Thermodynamic properties of crystalline phosphate Ba0.5Zr2(PO4)3 over the temperature range from T → 0 to 610 K

The temperature dependence of the heat capacity of crystalline barium zirconium phosphate C _p ^o  = f(T) was measured over the temperature range 6–612 K. The experimental data obtained were used to calculate the standard thermodynamic functions C _p ^o (T), H°(T) ? H°(0), S°(T), G°(T) ? H°(0) over the temperature range from T → 0 to 610 K and standard entropy of formation at 298.15 K. The data on the low-temperature (6 ≤ T/K ≤ 50) heat capacity were used to determine the fractal dimension of Ba_0.5Zr₂(PO₄)₃. Conclusions concerning the topology of the structure of phosphate were drawn. Thermodynamic properties of M_0.5Zr₂(PO₄)₃ (M = Ca, Sr, Ba) were compared.     

On the role of TiO<Subscript>2</Subscript> nanoparticles on thermal behavior of flexible polyurethane foam sandwich panels

A series of flexible polyurethane foam (FPUF) and monolithic polyurethane (PU) sandwich panels reinforced with different contents of TiO₂ nanoparticles (0, 0.5 and 1 mass%) have been successfully prepared by compression molding process at room temperature. The influence of TiO₂ nanoparticles on the thermal properties of PU matrix has been investigated by thermogravimetric and dynamic mechanical thermal analysis (DMTA). The morphology of porous structure of FPUF sandwich panels has been characterized by scanning electron microscopy. The presence of TiO₂ nanoparticles as reinforcement has improved the thermal properties of the FPUF and PU sandwich panel samples. It has been observed that FPUF and PU sandwich panel reinforced with 1 mass% of TiO₂ nanoparticles possessed the highest enhancement in thermal properties in all accomplished thermal tests. The DMTA results for the FPUF and PU sandwich panel reinforced with 1 mass% of TiO₂ nanoparticles indicated that the storage modulus and loss modulus have increased about 1.22 and 1.25 times, 1.5 and 1.55 times, respectively, compared to pure samples. Furthermore, the glass transition (T _g) obtained from the damping factor (tanδ) curves has increased 2 and 1 °C for FPUF and PU sandwich panels, respectively.     

Thermal analysis study on the simultaneous grain refinement and modification of 380.3 aluminum alloy

In this research, effect of integrated Al–10Sr–1Ti–2B master alloy has been studied on the microstructure and solidification characteristics of 380.3 aluminum alloy. Thermal Analysis has been used as a technique to study the cooling curves and first derivative curves during solidification of the alloy. Effect of integrated grain refiner and modifier on solidification parameters such as α-Al dendrite growth temperature (T _G,α), α-Al dendrite recalescence undercooling (?T _R,α), aluminum–silicon eutectic growth temperature (T _G,E), and eutectic recalescence undercooling (?T _R,E) has been determined. By increasing master alloy content, T _G,α and ?T _R,E have been increased, but, ?T _R,E has been decreased, and T _G,E increases first and then decreases. Aluminum–silicon eutectic depression temperature ( $ \Updelta T_{\text{G,E}}^{{{\text{Al}} - {\text{Si}}}} $ ) can be used as a parameter to control the modification of eutectic silicon. The results of this research indicate that the optimum level of Al–10Sr–1Ti–2B master alloy for the simultaneous grain refinement and modification of 380.3 alloy is about 0.5 mass%.     

Thermodynamic properties of crystalline magnesium zirconium phosphate

Heat capacity $ C_{\text{p}}^{^\circ } $ (T) of crystalline magnesium zirconium phosphate was measured between 6 and 815 K. The experimental data obtained were used to calculate the standard thermodynamic functions $ C_{\text{p}}^{^\circ } $ (T), H°(T) ? H°(0), S°(T), G°(T) ? H°(0) over the temperature ranging from T → 0 to 810 K and standard entropy of formation at 298.15 K. The fractal dimension of Mg_0.5Zr₂(PO₄)₃ was calculated from experimental data on the low-temperature (6 ≤ T/K ≤ 50) heat capacity, and the topology of the phosphate’s structure was estimated. Thermodynamic properties of structurally related phosphates M_0.5Zr₂(PO₄)₃ (M = Mg, Ca, Sr, Ba, Ni) were compared.     

Study of thermal properties of flame retardant epoxy resin treated with hexakis[p-(hydroxymethyl)phenoxy]cyclotriphosphazene

Hexakis[p-(hydroxymethyl)phenoxy]cyclotriphosphazene (HHPCP) is prepared and characterized by FTIR, ¹H-NMR, and ³¹P-NMR spectroscopy. Then an investigation of the flame retardancy, thermal decomposition behavior of epoxy resin (EP) containing HHPCP is carried out using limiting oxygen (LOI) test, horizontal flame test, smoke density rate (SDR) test, thermogravimetric analysis (TG), and thermal gravimetric analyzer-mass spectrometry (TG-MS). The decomposition process of HHPCP is studied by TG-MS and FTIR. The result shows that the LOI value of EP increase from 20.5 to 26.5 %, when 7.5 mass% HHPCP is added into EP. The addition of 1 mass% nano-montmorillonite (nMMT) into EP–7.5 mass% HHPCP sample as synergist can increase the LOI value of EP–7.5 mass% HHPCP–1 mass% nMMT sample from 26.5 to 27.5 %. The SDR test indicates that smoke suppression of HHPCP on EP is not significant. TG analysis reflects that the EP–7.5 mass% HHPCP sample and EP–7.5 mass% HHPCP–1 mass% nMMT show higher thermal stability properties with an increasing T _onset and T _max comparing with neat-EP. TG-MS result indicates that the main pyrolysis product of EP is H₂O, CO, CO₂, C₆H₆, C₆H₅OH, HOC₆H₄CH₃, and flammable hydrocarbon fragments C_xH_y. Compared with neat-EP sample, nonflammable water vapor of EP–7.5 mass% HHPCP sample increased, whereas CO₂ and the flammable hydrocarbon fragments C_xH_y and flammable gas CO decreased. TG-MS and FTIR result suggests that HHPCP decomposed first by inter-molecular dehydration, then P–N hexatomic ring of HHPCP decomposed during 470 and 560 °C, and a little no-flame gas containing nitrogen element volatilized into the gaseous phase.     

Rheological and thermal properties of stereocomplexed polylactide films

Poly(l-lactide) (PLLA) and Poly(d-lactide) (PDLA) blended films (PLLA/PDLA) were prepared (5/95; 25/75; 50/50, and 75/25) by solvent casting method. Blend of PLLA and PDLA of medium molecular mass led to the formation of stereocomplex which was evidenced by differential scanning calorimetry, rheological measurement and Fourier transform infrared spectroscopy. The stereocomplex had a higher melting temperature (T _m) (more than 50 °C) and crystallized at higher temperature (T _c) (more than 25 °C) from the melt compared to neat PLLA and PDLA. The T _m and T _c gradually decreased with increasing the number of thermal scans. The enthalpy of fusion (?H_m) for stereocomplex crystallites in 50/50 blend films was the highest than that of homo-crystallites. Rheological measurement at a temperature of 180–195 °C revealed that the neat PLA was predominantly liquid-like behavior (G″ > G′) which transformed to extreme solid-like behavior by incorporation of PDLA into PLLA. Among blends, 50/50 PDLA/PLLA showed the maximum mechanical strength (G′) followed by 25/75, 75/25, and 5/95 blends. The significant increase in mechanical strength is believed to be attributed by stereocomplex formation by blends. Thermal and rheological data supported higher mechanical strength and an increase in melting and crystallization temperature adequately.     

Thermal behavior of carbon fiber precursor polymers with different stereoregularities

The effect of stereoregularity, in terms of isotactic triad content on the thermal behavior of carbon fiber precursor polymers synthesized through different polymerization routes such as solid state and radical solution polymerization techniques, was investigated by the thermogravimetric analysis and differential scanning calorimetric measurements. The isotactic contents of I-PAN and A-PAN were estimated with ¹³C NMR. The thermal cyclization reactions of atactic polyacrylonitrile (A-PAN) with low isotactic content (26.4–29.7 %) occurred at a lower temperature than that of isotactic polyacrylonitrile (I-PAN) with higher content (48.7–51.6 %). The percentage of mass loss observed in I-PAN was less as compared to A-PAN. The molecular mass characteristics of PAN obtained through solid state and radical solution polymerization were [M _n (10.2–14.3 × 10⁴), M _v (2.44–3.26 × 10⁵)] and [M _n (10.2–14.3 × 10⁴), M _v (2.29–2.74 × 10⁵)] Daltons (Da).     

Evaluation of Enhanced Thermostability and Operational Stability of Carbonic Anhydrase from Micrococcus Species

Carbonic anhydrase (CA) was purified from Micrococcus lylae and Micrococcus luteus with 49.90 and 53.8 % yield, respectively, isolated from calcium carbonate kilns. CA from M. lylae retained 80 % stability in the pH and temperature range of 6.0–8.0 and 35–45 °C, respectively. However, CA from M. luteus was stable in the pH and temperature range of 7.5–10.0 and 35–55 °C, respectively. Cross-linked enzyme aggregates (CLEAs) raised the transition temperature of M. lylae and M. luteus CA up to 67.5 and 74.0 °C, while the operational stability (T _1/2) of CA at 55 °C was calculated to be 7.7 and 12.0 h, respectively. CA from both the strains was found to be monomeric in nature with subunit molecular weight and molecular mass of 29 kDa. Ethoxozolamide was identified as the most potent inhibitor based on both IC₅₀ values and inhibitory constant measurement (K _i). The K _m and V _max for M. lylae CA (2.31 mM; 769.23 μmol/mg/min) and M. luteus CA (2.0 mM; 1,000 μmol/mg/min) were calculated from Lineweaver–Burk plots in terms of esterase activity. Enhanced thermostability of CLEAs alleviates its role in operational stability for application at an on-site scrubber. The characteristic profile of purified CA from Micrococcus spp. advocates its effective application in biomimetic CO₂ sequestration.     

Thermal hazard evaluations of 18650 lithium-ion batteries by an adiabatic calorimeter

In this study, the thermal hazard features of various lithium-ion batteries, such as LiCoO₂ and LiFePO₄, were assessed properly by calorimetric techniques. Vent sizing package 2 (VSP2), an adiabatic calorimeter, was used to measure the thermal hazards and runaway characteristics of the 18650 lithium-ion batteries under an adiabatic condition. The thermal behaviors of the lithium-ion batteries were obtained at normal and abnormal conditions in this study. The critical parameters for thermal hazardous behavior of lithium-ion batteries were obtained including the exothermic onset temperature (T ₀), heat of decomposition (ΔH), maximum temperature (T _max), maximum pressure (P _max), self-heating rate (dT/dt), and pressure rise rate (dP/dt). Therefore, the result indicates the thermal runaway situation of the lithium-ion battery with different materials and voltages in view the of TNT-equivalent method by VSP2. The hazard gets greater with higher voltage. Without the consideration of other anti-pressure measurements, different voltages involving 3.3, 3.6, 3.7, and 4.2 V are evaluated to 0.11, 0.23, 0.88, and 1.77 g of TNT. Further estimation of thermal runaway reaction and decomposition reaction of lithium-ion battery can also be confirmed by VSP2. It shows that the battery of a fully charged state is more dangerous than that of a storage state. The technique results showed that VSP2 can be used to strictly evaluate thermal runaway reaction and thermal decomposition behaviors of lithium-ion batteries. The loss prevention and thermal hazard assessment are very important for development of electric vehicles as well as other appliances in the future. Therefore, our results could be applied to define important safety indices of lithium-ion batteries for safety concerns.     

Evaluation of thermal hazard for lauroyl peroxide by VSP2 and TAM III

When above certain temperature limits, lauroyl peroxide is an unstable material. If the thermal source cannot be properly governed during any stage in the preparation, manufacturing process, storage or transport, runaway reactions may inevitably be induced immediately. In this study, the influence of runaway reactions on its basic thermal characteristic was assessed by evaluating thermokinetic parameters, such as activation energy (E _a) and frequency factor (A) by thermal activity monitor III (TAM III). This was achieved under five isothermal conditions of 50, 60, 70, 80, and 90?°C. Vent sizing package 2 (VSP2) was employed to determine the maximum pressure (P _max), maximum temperature (T _max ), maximum self-heating rate ((dT?dt ^?1)_max), maximum pressure rise rate ((dP?dt ^?1)_max), and isothermal time to maximum rate ((TMR)_iso) under the worst case. Results of this study will be provided to relevant plants for adopting best practices in emergency response or accident control.     

Thermal properties of bisitaconimide and bisbenzoxazine blends

Blends of cardanol-based bisbenzoxazine (BZc) and 4,4′-bisitaconimidodiphenyl ether (BIM) having nine different mass ratios (i.e. 100:0, 90:10, 75:25, 60:40, 50:50, 40:60, 25:75, 10:90 and 0:100) were prepared and their curing behaviour was studied by differential scanning calorimetry (DSC) and fourier transform infrared spectroscopy. A curing mechanism comprising two-steps: (1) homopolymerization and co-curing reaction of itaconimide with alkyl side chain double bonds of cardanol BZc at lower temperature (~443 K) and (2) ring-opening polymerization of oxazine at higher temperature (~453–483 K) has been proposed. The T _g of the cured resin blends was determined by DSC and the increase in BIM content in the blend resulted in an increase in T _g from 408 K BZc to 474 K BIM. Increase in bisitaconimide content resulted in improvement of char yield at 1,073 K as well as an increase in mass loss temperatures (5 and 10 %). Compared to BZc, the blends showed a higher thermal stability. The lap shear strength of these blends in metal–metal joints was investigated at 323, 523 and 573 K.     

Reducing the formation of six-membered ring ester during thermal degradation of biodegradable PHBV to enhance its thermal stability

Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) has attracted the attention of academia and industry because of its biodegradability, biocompatibility, thermoplasticity and plastic-like properties. However, PHBV is unstable above 160 °C during melt processing at a temperature above the melting temperature, which restricts practical applications as a commodity material. It is widely believed that thermal degradation of PHBV occurs almost exclusively via a random chain scission mechanism involving a six-membered ring transition state. Here, 2,2′-bis(2-oxazoline) (BOX) was selected to modify PHBV to control the formation of six-membered ring ester during thermal degradation. The resulting hydroxyl-terminated PHBVs (HT-PHBVs) had improved thermal stability due to a decrease in the negative inductive effect of the neighboring group of methylene groups at the β-position to the ester oxygen, and a decrease in the electron-denoting effect of substituent group of carbon atoms at α-position to the ester oxygen. The optimal reaction temperature and time were determined to be 95 °C and 6 h, respectively. Compared with those of original PHBV, the temperature determined at 5% weight loss (T_5%), the initial decomposition temperature (T₀), the maximum decomposition temperature (T_max), the complete decomposition temperature (T_f) of HT-PHBV prepared under the optimal conditions increased by 31, 24, 19 and 19.1 °C, respectively.