Synthesis and application of phenolic resin internally toughened by chain extension polymer of epoxidized soybean oil

A novel epoxidized soybean oil (ESO) internally toughened phenolic resin(ESO-IT-PR) with both good toughness and excellent thermal stability was prepared as the matrix resin of copper clad laminate (CCL). FTIR was adopted to investigate the molecular structure of modified phenolic resins and SEM was used to observe the micro morphology of their impacted intersections. The properties of CCLs prepared with these modified phenolic resins were studied to determine the optimal process and investigate the toughening mechanism. The main modifying mechanism is the etherification reaction between phenol hydroxyl and ESO catalyzed by triethanolamine and the chain extension polymerization between ESO and multi-amine gives the long-chain ESO epoxy grafting on the phenolic resin prepolymer. when the ESO content is 30% and the curing agent content is 7%, the ESO toughened phenolic resin possesses optimal performance. The flexible ESO epoxy shows significant toughening effect and it crosslinks with the phenolic resin to form an internally toughened network, which is the key factor for improving the solderleaching resistance of CCL prepared with this modified phenolic resin. __________ Translated from Journal of South China University of Technology (Natural Science Edition), 2007, 35(7): 99–104 [译自: 华南理工大学学报(自然科学版)]     

Structure and properties of partially epoxidized soybean oil

In the present study, the characteric-structure relationship of epoxidized soybean oils (ESO) with various degrees of epoxidation has been investigated. FTIR analysis was used to identify the relative extent of epoxidation of the samples during the epoxidation reaction. The viscosities of ESO were much higher than that of the raw oil, viscosity increased with degree of epoxidation. The viscous-flow activation energy of ESO was determined to be higher than that of the raw oil (20.72 to 77.93% higher). Thermogravimetry analysis (TG) of ESO was used to investigate the thermodynamic behavior of the samples. With increasing degree of epoxidation, the thermal stability of the samples initially decreased, then increased at the final reacting stage. Differential scanning calorimeter (DSC) indicated that the melting point of ESO was higher than that of soybean oil. Gel permeation chromatography (GPC) indicated the molecular mass of the samples increased initially, then decreased, with an increase in the extent of epoxidation.     

Dynamic mechanical properties of epoxy resin/epoxidized rubber blends: Effect of phase separated rubber

The dynamic mechanical properties of blends of diglycidyl ether of bisphenol-A-based epoxy resin and internally epoxidized polybutadiene rubber have been studied. It is shown that the influence of the composition of the continuous phase and of the dispersed phase can be studied not only from the variations of the glass transition temperature but also from the changes in the apparent enthalpy of activation associated with this transition. As the initial rubber content increases, the composition of the dispersed phase remains practically constant while more rubber is able to dissolve in the continuous phase. Analysis of the rubbery plateau region reveals that the shear modulus of the blends is not much affected by the presence of dissolved rubber in the continuous phase but strongly depends on the volume fraction of dispersed phase. This volume fraction can be obtained from the relative drop in shear modulus after modeling the results with the Kerner equation. The results compares well with independent measurements by scanning electron microscopy. © 1994 John Wiley & Sons, Inc.     

Thermal,mechanical, and morphological properties of soybean oil-based polyurethane/epoxy resin interpenetrating polymer networks (IPNs)

A series of interpenetrating polymer networks (IPNs) based on epoxy (EP) resin and polyurethane (PU) prepolymer derived from soybean oil-based polyols with different mass ratios were synthesized. The structure, thermal properties, damping properties, tensile properties, and morphology of soybean oil-based PU/EP IPNs were characterized by Fourier-transform infrared spectroscopy, differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), universal test machine, and scanning electron microscopy (SEM). DSC and DMA results show that the glass transition temperature of the soybean oil-based PU/EP IPN decreases with the increase of PU prepolymer contents. Soybean oil-based PU/EP IPNs have better damping properties than that of the pure epoxy resin. The tensile strength and modulus of PU/EP IPNs decrease, while elongation at break increases with the increase of PU prepolymer contents. SEM observations reveal that phase separation appears in PU/EP IPNs with higher PU prepolymer contents.     

Miscibility,intramolecular specific interactions and mechanical properties of a DGEBA based epoxy resin toughened with a sliding graft copolymer

The "sliding graft copolymer'(SGC), in which many linear poly-ε-caprolactone(PCL) side chains are bound to cyclodextrin rings of a polyrotaxane(PR), was prepared and employed to toughen diglycidyl ether of bisphenol A(DGEBA) based epoxy resin. The aim of the work is to understand the effect of SGC on the miscibility, morphology, thermal behavior, curing reaction and mechanical performance of the cured systems. From differential scanning calorimetry(DSC) analysis and dynamic mechanical thermal analysis(DMTA) of DGEBA/SGC thermosetting blends, it is found that DGEBA and SGC are miscible in the amorphous state. Fourier transform infrared spectroscopy(FTIR) suggested that the miscibility between SGC and DGEBA is due to the existence of intermolecular specific interactions(viz. hydrogen bonding). The impact strength is improved by 4 times for DGEBA/SGC(80/20) blends compared with that of the unmodified system. The increase in toughness of SGC-modified thermosets can be explained by the effect of intermolecular specific interactions of SGC with DGEBA, which is beneficial to induce the plastic deformation of matrix. This is the first report on utilizing this novel supramolecular polymer to toughen rigid epoxy matrix.     

Dynamic mechanical properties of glass-filled epoxy resin

Composite specimens were prepared using soda glass beads and a purified epoxy resin cured with 1,3-propylene diamine. Some beads were treated with a silane coupling agent. The dynamic mechanical properties of these specimens were measured in the temperature range ?190 to +180°C using a free-oscillation torsion pendulum. The dynamic mechanical relaxation spectrum showed no feature that could be attributed to the formation of a new interfacial phase and the torsional moduli were unaffected by the use of the coupling agent. Increasing the glass content of the specimens decreased the damping and increased the modulus. An attempt was made to predict the composite modulus using the Kerner equation. When the specimens were immersed in boiling water, two effects were noted. First, water was absorbed in the epoxy resin matrix and changes in the dynamic spectrum were observed. Second, in samples filled with untreated glass debonding occurred and the presence of free water at the interface was indicated by the appearance of a new peak near 0°C.     

Waterborne epoxy adhesive derived from epoxidized soybean oil and dextrin: Synthesis and characterization

In the present study, waterborne epoxy (WBE) was prepared and the parameters involved in the synthesis of WBE have been optimized based on physicochemical analysis. A dextrin-based curing agent (DCA) was synthesized from dextrin and trimellitic anhydride at variable molar ratios, reaction temperature, reaction duration, and solvent. Furthermore, the optimized composition of DCA and WBE system was used as adhesive in wood bonding. A comparative analysis of DCA-cured-bonded system was studied with phenol-formaldehyde (PF)-bonded adhesive system. From all the analyses, the performance characteristic WBE–DCA adhesive system was found comparable with that of PF-bonded system.     

Novel toughened cyanate ester resin with good dielectric properties and thermal stability by copolymerizing with hyperbranched polysiloxane and epoxy resin

A novel toughened cyanate ester (CE) resin with good dielectric properties and thermal stability was developed by copolymerizing 2,2′‐bis(4‐cyanatophenyl)iso‐propylidene (BCE) with a combined modifier (HBPSiEP) made up of hyperbranched polysiloxane (HBPSi) and epoxy (EP) resin. HBPSi was synthesized through the hydrolysis of 3‐(trimethoxysilyl)propyl methacrylate. The effect of differing stoichiometries of HBPSiEP on the curing characteristics and performance of BCE resin is discussed. Results show that the incorporation of HBPSiEP can not only effectively promote the curing reaction of BCE, but can also significantly improve the toughness of the cured BCE resin. In addition, the toughening effect of HBPSiEP is greater than single EP resin. For example, the impact strength of modified BCE resin with 30 wt% of HBPSiEP is 23.3 KJ/m², which is more than 2.5 times of that of pure BCE resin, while the maximum impact strength of EP/BCE resin is about 2 times of pure BCE resin. It is worthy to note that HBPSiEP/BCE resins also exhibit improved thermal stability, dielectric properties, and flame retardancy, suggesting that the novel toughened CE resins have great potentiality to be used as a matrix for advanced functional composites or electronic packing resins. Copyright © 2009 John Wiley & Sons, Ltd.     

Mechanical and thermal properties of epoxidized soybean oil plasticized polybutylene succinate blends

Epoxidized soybean oil (ESO) was blended as a novel plasticizer with polybutylene succinate (PBS) in a twin‐screw extruder. The effects of ESO on the mechanical and thermal properties of the PBS/ESO blends were investigated by means of tensile test, differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and scanning electronic microscope. ESO improved elongation at break for PBS, which increased and then decreased with the increase in ESO. Elongation at break reached a maximum of 15 times than that for pure PBS when the ESO loading was 5 wt%. The tensile strength and modulus for the blends were lower than those for pure PBS. Compared with pure PBS, the blends exhibited lower glass transition temperature, crystallization temperature, and melting temperature. The storage modulus and tan δ peaks for the blends were lower compared with that for pure PBS. ESO had very limited compatibility with PBS, and phase separation was observed when more ESO was added. Copyright © 2011 John Wiley & Sons, Ltd.     

Development of toughened bio‐based epoxy with epoxidized linseed oil as reactive diluent and cured with bio‐renewable crosslinker

In the current work, renewable resourced toughened epoxy blend has been developed using epoxidized linseed oil (ELO) and bio‐based crosslinker. Epoxidation of linseed oil was confirmed through FTIR and ¹H NMR spectra. The ELO bio‐resin was blended at different compositions (10, 20, and 30 phr) with a petroleum‐based epoxy (DGEBA) as reactive diluent to reduce the viscosity for better processibility and cured with cardanol‐derived phenalkamine to overcome the brittleness. The flow behavior of the neat epoxy and modified bio‐epoxy resin blend systems was analyzed by Cross model at low and high shear rates. The tensile and impact behavior studies revealed that the toughened bio‐epoxy blend with 20 to 30 phr of ELO showed moderate stiffness with much higher elongation at break 7% to 13%. Incorporation of higher amount of ELO (20 to 30 phr) increases enthalpy of curing without affecting peak temperature of curing. The thermal degradation behavior of the ELO based blends exhibits similar trend as neat epoxy. The higher intensity or broadened loss tangent curve of bio‐epoxy blends revealed higher damping ability. FE‐SEM analysis showed a rough and rippled surface of bio‐based epoxy blends ensuring effective toughening. Reduced viscosity of resin due to maximum possible incorporation of bio‐resin and use of phenalkamine as curing agent leads to an eco‐friendly toughened epoxy and can be useful for specific coating and structural application.     

Thermal stability and toughening of epoxy resin with polysulfone resin

The cure behavior, thermal stability, and mechanical properties of diglycidylether of bisphenol A (DGEBA)/polysulfone (PSF) blends initiated by 1 wt % N‐benzylpyrazinium hexafluoroantimonate as a cationic latent catalyst were investigated. The DGEBA/PSF content was varied within 100/0–100/40 wt %. Latent properties were studied through the measurement of the conversion as a function of the curing temperature, and the cure activation energy (E_a) was studied by the Kissinger method with a dynamic differential scanning calorimetry analysis. The thermal stabilities, largely based on the integral procedural decomposition temperature (IPDT) and decomposed activation energy (E_t), were investigated by the measurement of thermogravimetric analysis. For the mechanical properties of the casting specimens, the critical stress intensity factor (K_IC) test was performed, and their fractured surfaces were examined with scanning electron microscopy. E_a, IPDT, E_t, and K_IC increased with PSF increasing in the neat epoxy resin up to 30 wt %. However, there was a marginal decrease in the blend system in both the thermal and mechanical properties due to the phase separation between DGEBA and PSF. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 121–128, 2001     

Thermal properties of epoxy resin nanocomposites based on hydrotalcites

Epoxy resin nanocomposites containing home-made hydrotalcites (HTlc) have been prepared and their properties have been studied and compared with those of montmorillonite (MMT)-type layered silicates-based nanocomposites. Nanofiller dispersion in the polymer matrix has been evaluated by transmission (TEM) electron microscopy and wide angle X-ray diffraction (WAXD), while nanocomposite thermal properties have been studied in detail by thermogravimetric analysis (TGA/DTG) and cone calorimeter tests.The morphological studies have shown that the compatibilisation of the above two type of nanofillers allowed us to obtain nanostructured materials. As far as thermal properties are concerned, nanocomposites based on HTlc are found to decompose, both in air and nitrogen, following a trend similar to that of the neat polymer matrix, while in the case of the nanocomposite based on the organophilic MMT a slight improvement was found in air. Conversely, cone calorimetric tests have demonstrated that only the organophilic hydrotalcite was capable of decreasing the peak of the heat release rate in a relevant way.     

Thermal and mechanical properties of polylactide toughened with a butyl acrylate-ethyl acrylate-glycidyl methacrylate copolymer

In this work, a specific polylactide (PLA) 4032D was melt-mixed with a new toughener: butyl acrylate (BA), ethyl acrylate (EA) and glycidyl methacrylate (GMA) copolymer (BA-EA-GMA). DMA tests showed that PLA/BA-EA-GMA blends were partially miscible. The degree of crystallinity of PLA increased while the cold crystallization temperature shifted to higher temperatures with increasing BA-EA-GMA content. The SEM micrographs showed that PLA/BA-EA-GMA blends had a good dispersion and this phenomenon was in good agreement with their higher impact strength. The result showed that the adding of BA-EA-GMA has enhanced the flexibility of PLA/BA-EA-GMA blends as compared with pure PLA. The impact strength was changed from 3.4 kJ/m² for pure PLA to 29.6 kJ/m² for 80/20 PLA/BA-EA-GMA blend.     

Curing behavior of epoxidized soybean oil with biobased dicarboxylic acids

In this study, we report the curing of ESO with biobased dicarboxylic acids (DCAs) with different carbon chain-lengths to synthesize fully sustainable polymers. Both non-isothermal and isothermal curing processes analysis indicated that the curing rate and activation energy decreased with increasing chain-length of DCAs. The optimum COOH/epoxy molar ratio is 0.7 for preparation of ESO/DCA cured product with maximum degree of crosslinking. Addition of 4-N, N-dimethylaminopyridine (DMAP) as a catalyst can efficiently accelerate the curing rate and reduce activation energy. We systemtically studied the effect of chain-length of DCAs on the physical properties of cured products, and found that with increase in chain-length of DCAs, the glass transition temperature of the cured ESO/DCA decreased, the tensile strength and Young's modulus increased while elongation at break decreased, due to the decreased crosslinking density resulted from the increased chain-length between crosslinking sites. All cured ESO/DCA showed excellent thermal stability with initial decomposition temperature of higher than 340 °C.     

Synthesis and characterization of bio-based epoxy blends from renewable resource based epoxidized soybean oil as reactive diluent

A novel bioresin, epoxidized soybean oil was synthesized by in situ method and was characterized employing FTIR and NMR. The bioresin was blended with epoxy(DGEBA) at different ratios as reactive diluents for improved processibility and toughened nature. The composition with 20 wt% bioresin exhibited improved impact strength to the tune of 60% as compared to virgin epoxy. Fracture toughness parameters critical stress intensity factor(KIC) and critical strain energy release rate(GIC) were evaluated using single edge notch bending test and demonstrated superior enhancement in toughness. Dynamic mechanical, thermal, thermo mechanical and fracture morphological analyses have been studied for bio-based epoxy blends. Curing kinetics has been evaluated through DSC analysis to investigate the effect of bioresin on cross-linking reaction of neat epoxy with triethylenetetramine as curing agent.     

Enhanced fracture toughness and mechanical properties of epoxy resin with rice husk-based nano-silica

This paper reports a novel approach to toughen epoxy resin with nano-silica fabricated from rice husk using a thermal treatment method with a particle size distribution in range of 40–80 nm. The nano-silica content was in the range, 0.03–0.10 phr, with respect to epoxy. The mechanical test showed that with the addition of 0.07 phr of rice husk based nano-silica, the fracture toughness of the neat epoxy resin increased 16.3% from 0.61 to 0.71 MPa m^1/2. The dynamic mechanical analysis test results showed that the glass transition temperature (T _g) of a 0.07 phr nano-silica dispersion in epoxy resin shifted to a higher temperature from 140 to 147°C compared to neat epoxy resin. SEM further showed that the nano-silica particles dispersed throughout the epoxy resin prevented and altered the path of crack growth along with a change in the fracture surface morphology of cured epoxy resin.     

Thermal and mechanical properties of a dendritic hydroxyl‐functional hyperbranched polymer and tetrafunctional epoxy resin blends

Blends of a tetrafunctional epoxy resin, tetraglycidyl‐4,4′‐diaminodiphenylmethane (TGDDM), and a hydroxyl‐functionalized hyperbranched polymer (HBP), aliphatic hyperbranched polyester Boltorn H40, were prepared using 3,3′‐diaminodiphenyl sulfone (DDS) as curing agent. The phase behavior and morphology of the DDS‐cured epoxy/HBP blends with HBP content up to 30 phr were investigated by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and scanning electron microscopy (SEM). The phase behavior and morphology of the DDS‐cured epoxy/HBP blends were observed to be dependent on the blend composition. Blends with HBP content from 10 to 30 phr, show a particulate morphology where discrete HBP‐rich particles are dispersed in the continuous cured epoxy‐rich matrix. The cured blends with 15 and 20 phr exhibit a bimodal particle size distribution whereas the cured blend with 30 phr HBP demonstrates a monomodal particle size distribution. Mechanical measurements show that at a concentration range of 0–30 phr addition, the HBP is able to almost double the fracture toughness of the unmodified TGDDM epoxy resin. FTIR displays the formation of hydrogen bonding between the epoxy network and the HBP modifier. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 417–424, 2010     

Thermal cure kinetics of epoxidized linseed oil with anhydride hardener

The thermal cure kinetics of an epoxidized linseed oil with methyl nadic anhydride as curing agent and 1-methyl imidazole as catalyst was studied by differential scanning calorimetry (DSC). The curing process was evaluated by non-isothermal DSC measurements; three iso-conversional methods for kinetic analysis of the original thermo-chemical data were applied to calculate the changes in apparent activation energy in dependence of conversion during the cross-linking reaction. All three iso-conversional methods provided consistent activation energy versus time profiles for the complex curing process. The accuracy and predictive power of the kinetic methods were evaluated by isothermal DSC measurements performed at temperatures above the glass transition temperature of the completely cured mixture (T _g∞ ). It was found that the predictions obtained from the iso-conversional method by Vyazovkin yielded the best agreement with the experimental values. The corresponding activation energy (E _a) regime showed an increase in E _a at the beginning of the curing which was followed by a continuous decrease as the cross-linking proceeded. This decrease in E _a is explained by a diffusion controlled reaction kinetics which is caused by two phenomena, gelation and vitrification. Gelation during curing of the epoxidized linseed/methyl nadic anhydride system was characterized by rheological measurements using a plate/plate rheometer and vitrification of the system was confirmed experimentally by detecting a significant decrease in complex heat capacity using alternating differential scanning calorimetry (ADSC) measurements.     

Carbonyldiimidazole‐accelerated efficient cure of epoxidized soybean oil with dicyandiamide

This study investigates the curing of epoxidized soybean oil (ESO) using dicyandiamide (DICY) and combinations of DICY with several accelerators as curing agents. The differential scanning calorimetry (DSC) results indicated that carbonyldiimidazole (CDI) is a highly efficient accelerator for the ESO‐DICY curing system. CDI accelerated ESO‐DICY curing system can gel within a short period of 13 min at 190 °C. The activation energies of the ESO‐DICY curing systems with and without CDI are 95 and 121 kJ mol^?1, respectively. Similar acceleration effect was observed in the ESO‐diglycidyl ether of biphenyl A (DGEBA) blending formulations. When the molar part of the glycidyl epoxy groups of DGEBA was equal to the internal epoxy groups of ESO in the mixture, gelation of the DICY curing system accelerated by CDI was achieved in 3 min at 160 °C. Furthermore, the DSC results with FTIR analysis suggest that the stoichiometric curing molar ratio was 3 ESO epoxy units per 1 DICY molecule. Two epoxy units reacted with DICY to give secondary alcohols, while the other one linked to the nitrile group. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 375–382