Control of microstructural properties in emulsion polymerization systems

Control strategies for the simultaneous control of microstructural properties of copolymer latexes (copolymer composition and molecular weight distribution) are presented. For linear polymers, on-line control strategies based on calorimetric measurements allowed to produce styrene/n-butyl acrylate emulsion polymers of predefined copolymer compositions and MWDs. The strategy failed for nonlinear polymers because the polymer produced at a certain process time might later in the process become active varying its molecular weight. Alternative open-loop control policies were developed for nonlinear polymers. These strategies required a mathematical model of the process that is used in an off-line optimization to determine the trajectories of the manipulated variables (feed flow rates of monomer and CTA) that allow producing the desired copolymers. The implementation of the open-loop control allowed the production of nonlinear MMA/n-BA emulsion copolymers of well-defined copolymer composition and MWD.     

在四官能团引发剂存在下的自缩合乙烯基聚合反应制备丙烯酸酯类超支化共聚物

超支化聚合物具有特殊的结构和性能 ,可通过一步法聚合直接制得 ,具有大规模工业应用前景 .近年来 ,超支化聚合物的研究已成为高分子科学的热门课题之一[1～ 3 ] .超支化聚合物的一个主要缺点是它的分子量分布比较宽 .Ｍ櫣ｌｌｅｒ[4] 等通过理论计算指出 ,在聚合体系中加入ｆ个功能基团的分子Ｂｆ[对自缩合乙烯基聚合反应 (ＳＣＶＰ) ,Ｂｆ为ｆ个引发基的引发剂 ;对ＡＢｘ 型单体的缩聚反应 ,为有ｆ个Ｂ官能团的分子 ],可以降低超支化聚合物的分子量分布 ,这一结果已被实验证实[5～ 7] .我们用ＭｏｎｔｅＣａｒｌｏ方法模拟了在多官能团引…     

Molecular‐Weight Multimodality of Multiple Flory Distributions

It is well‐known that the final end‐use properties of polymer resins depend on the shape of the molecular‐weight distribution (MWD) very strongly. Particularly, polymer resins with bimodal MWDs are required for certain special applications, as they may simultaneously present enhanced mechanical and flow properties. A theoretical framework for the characterization of bimodality (or multimodality) of MWDs of polymers produced through linear polymerizations at steady‐state or quasi‐steady‐state conditions is developed and presented here. Conditions for the development of bimodality in generalized NS‐Schulz–Flory distributions are characterized for different forms of presentation of the MWDs. It is shown that the bimodal character of the MWD depends on the particular form used to represent it, which can then be used to generate an index of bimodality of the MWD. The theoretical results are finally used to compute the index of bimodality of actual polymer materials obtained at plant site.     

Synthesis of graft copolymers with polyisobutylene branch chains

<正>The copolymerization of 4-vinylbenzyl chloride(VBC) and vinyl acetate(VAC) was carried out in toluene at 75℃via radical polymerization using 2,2'-azo-bis-(isobutyronitrile)(AIBN) as an initiator.The random copolymers of poly(4-vinylbenzyl chloride-co-vinyl acetate)(P(VBC-co-VAC)) with number average molecular weight(M_n) from 2000 to 6900,relatively narrow molecular weight distribution(MWD,M_w/M_n ca.2.0) and with different copolymer composition of 4-vinylbenzyl chloride(VBC) from 17 mol%to 62 mol%could be obtained.The P(VBC-co-VAC) copolymers with an average number of 7 to 13 initiating sites of benzyl chloride per macromolecule could be used for the cationic polymerization of isobutylene(IB).The cationic polymerizations of IB were further conducted by using P(VBC-co-VAC) copolymers as macroinitiators in conjunction with TiCl_4 at -40℃in CH_2Cl_2.The effects of VBC/TiCl_4(molar ratio) on monomer conversion,M_n and MWD of the resultant copolymers were investigated under 3 sets of conditions.It is found that P(VBC-co-VAC)-g-PIB copolymers with relatively narrow MWD(M_w/M_n ca.2.0) and with terminal tert-chlorine functional groups in branched PIB chains could be successfully synthesized when VBC/TiCl_4(molar ratio) was set in the range from 0.10 to 1.12.The unimodal GPC curve of the P(VBC-co-VAC)-g-PIB copolymers by RI detector was almost in harmony with the GPC curve by UV detector.The TEM image of the P(VBC-co-VAC)-g-PIB copolymer stained by RuO indicated that the copolymer formed a two-phase morphology with P(VBC-co-VAC)-rich domains of 20-100 nm in size tethered by PIB branch segments.     

An algorithm for determination of the copolymer molecular weight distribution by Markov chain simulation

A simple and general algorithm, convenient for computer implementation, for calculation of the copolymer molecular weight distribution (MWD), its moments, copolymer composition, etc. from standard data has been developed describing copolymerization as a Markovian process. The algorithm is applicable for simulations of multimonomer copolymerization with monomolecular, bimolecular and mixed termination. It can be used for calculating the MWD of copolymers prepared under non-stationary conditions. Explicit formulae have been derived for the above parameters. They are exact even for low-molecular-weight oligomers. The calculation procedure involves nothing but plain matrix operations as matrix multiplication and inversion. For high-molecular-weight copolymers, even simpler dependencies that resemble those used for homopolymers can be used. A very simple numerical test has been proposed for checking their correctness.     

Separation of statistical poly[(N-vinyl pyrrolidone)-co-(vinyl acetate)]s by reversed-phase gradient liquid chromatography

Although size exclusion chromatography (SEC) has been used successfully to determine the molecular weight distribution (MWD) of statistical poly[(N-vinyl pyrrolidone)-co-(vinyl acetate)]s [PVPVAs], SEC cannot separate the copolymers according to their chemical composition. In this article, the separation of commercial PVPVAs with varying chemical compositions is reported, by aqueous reversed-phase gradient liquid chromatography (RPLC) using polystyrene-divinylbenzene-based wide pore columns. RPLC-SEC cross-fractionation indicates the presence of molar mass dependant effects during RPLC separation due to broad MWD for the copolymer studied; therefore the width of the RPLC peak could not be associated entirely with chemical composition distribution of the copolymer. Coupling of RPLC with online FTIR spectroscopy reveals the increase of VA content with increasing THF gradient, an indication of interaction mechanism between VA repeating units and the stationary phase for water soluble PVPVAs. Separation of water insoluble PVPVAs and PVAs by the RPLC are possibly based on both interaction and precipitation/redissolution mechanisms.     

Monte Carlo simulation of size exclusion chromatography for branched polymers formed through free‐radical polymerization with chain transfer to polymer

The elution curves of size exclusion chromatography (SEC) for branched polymers formed through free‐radical polymerization that involves chain transfer to polymer were theoretically investigated by using a Monte Carlo method. We considered two types of measured molecular weight distribution (MWD), (1) the calibrated MWD relative to standard linear polymers, and (2) the MWD obtained by using a light scattering photometer (LS) in which the weight‐average molecular weight of polymers within the elution volume is determined directly. It was found that the calibrated MWD clearly underestimates the high molecular weight tail, and the measured distributions are narrower than the true MWD. On the other hand, the present simulation results showed that the LS method gives reasonable estimates of the true MWDs. The mean square radius of gyration of the polymer molecules having the same molecular weight was also investigated. The radii of gyration showed clear deviation from the Zimm‐Stockmayer equation^[1] because of the non‐random nature of branched structure and the difference in the primary chain length distribution.     

Kinetic theory of anionic copolymerization with constant monomer ratio, 2 . Molecular weight distribution

The kinetic differential equations for the anionic copolymerization with constant monomer ratio are treated by Laplace transformation and a graphical technique. A theoretical method is established by which all molecular parameters of the copolymers, such as the molecular distribution (MWD), the average molecular weight and the polydispersity, can be calculated from reaction rate constants, initial conditions and polymerization time. Three-dimensional plots obtained by numerical computation are presented to illustrate the influence of the reaction conditions on the MWD's of the copolymers.     

Dispersion copolymerization of polyoxyethylene macronomer and styrene 4. Solution properties of polystyrene-graft-polyoxyethylene copolymers

The graft copolymers (polystyrene-graft-polyoxyethylene) (PSt-graft-PEO) were prepared by the radical dispersion copolymerization of methacryloyl (MA)-terminated PEO macromonomer and styrene. By means of size-exclusion chromatography, liquid chromatography at the critical adsorption point, and light scattering, the molecular weight parameters and the solution properties of PSt-graft-PEO were investigated. The apparent average molecular weight and the molecular weight distribution (MWD) of graft copolymers were found to decrease with increasing molecular weight of PEO-MA macromonomer. This decreased molecular weight was attributed to the chain transfer to PEO unit and increased contribution of the solution polymerization. The broad MWD varied with the ratio of the polymerization in the continuous phase and the polymer particles. The number of PEO grafts per PSt backbone decreased with increasing molecular weight of the PSt-graft-PEO copolymer, which was attributed to the intramolecular association of PEO segments. The intrinsic viscosity or the coil size of graft copolymer molecules varied with temperature as a result of the dehydration of PEO segments. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3087–3097, 1999     

Molecular weight distribution in composition controlled emulsion copolymerization

The effect of different strategies for copolymer composition control on the molecular weight distribution (MWD) and gel fraction in the emulsion copolymerization of methyl methacrylate and butyl acrylate was investigated. Starved and semistarved processes for copolymer composition control were both considered. For gel‐forming systems it was found that the starved process gave more gel and lower molecular weights than the semistarved process. The feasibility of simultaneous control of the copolymer composition and the MWD was assessed. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1100–1109, 2000     

Amphiphilic block and statistical copolymers with pendant glucose residues: Controlled synthesis by living cationic polymerization and the effect of copolymer architecture on their properties

Amphiphilic block and statistical copolymers of vinyl ethers (VEs) with pendant glucose residues were synthesized by the living cationic polymerization of isobutyl VE (IBVE) and a VE carrying 1,2:5,6‐di‐O‐isopropylidene‐D ‐glucose (IpGlcVE), followed by deprotection. The block copolymer was prepared by a two‐stage sequential block copolymerization, whereas the statistical copolymer was obtained by the copolymerization of a mixture of the two monomers. The monomer reactivity ratios estimated with the statistical copolymerization were r₁ (IBVE) = 1.65 and r₂ (IpGlcVE) = 1.15. The obtained statistical copolymers were nearly uniform with the comonomer composition along the main chain. Both the block and statistical copolymers had narrow molecular weight distributions (weight‐average molecular weight/number‐average molecular weight ∼ 1.1). Gel permeation chromatography, static light scattering, and spin–lattice relaxation time measurements in a selective solvent revealed that the block copolymer formed multimolecular micelles, possibly with a hydrophobic poly(IBVE) core and a glucose‐carrying poly(VE) shell, whereas the statistical copolymer with nearly the same molecular weight and segment composition was molecularly dispersed in solution. The surface properties of the solvent‐cast films of the block and statistical copolymer were also investigated with the contact‐angle measurement. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 459–467, 2001     

Study of Multi-Site Nature of Supported Ziegler-Natta Catalysts in Ethylene-Hexene-1 Copolymerization

Summary: Heterogeneity of active centers (AC) of titanium-magnesium catalysts (TMC) and vanadium-magnesium catalyst (VMC) in ethylene-hexene-1 copolymerization has been studied on the base of data of polymer molecular weight distribution (MWD) deconvolution technique and copolymer fractionation onto narrow fractions. It was found that 3 and 4 Flory components (groups of active centers) are required to describe experimental MWD curves of copolymers produced over TMC with different Ti content. In the case of VMC MWD of homopolymer and copolymer are characterized by set of 5 Flory components (5 groups of AC). Different character of inter-relationship between MW and short chain branching (SCB) was found for ethylene-hexene-1 copolymers produced over different catalysts: heterogeneous type in the case of TMC and more uniform for copolymer prepared over VMC. The content of Ti affects on the slope of that profile in copolymers produced over TMC. The results indicated that TMC and VMC are different greatly on the heterogeneity of active centers to the formation of polymers with different molecular weights and to formation of copolymers with different inter-relationship between MW and short chain branching. TMC produces polymers with more narrow MWD but it contains highly heterogeneous centers regarding comonomer reactivity ratios. VMC produces polymers with broad and bimodal MWD but it contains more homogeneous centers regarding comonomer reactivity ratios.     

耐热性星形甲基丙烯酸甲酯共聚物的合成

195 6年 ,Swarzc等 [1,2 ] 报道了一种没有链转移和链终止的阴离子聚合技术 ,提出了“活性”聚合的概念 . 1 995年王锦山等 [3]发现和提出原子转移自由基聚合 ( ATRP)以来 ,活性自由基聚合就成了高分子合成领域的研究热点 ,并合成出各类指定结构的聚合物 [4～ 12 ] .具有环状结构的 N -环己基马来酰亚胺 ( NCMI)被广泛地用于与甲基丙烯酸甲酯 ( MMA)自由基共聚合制备耐热性有机透明材料 [13,14 ] ,但NCMI的引入将降低聚合物的加工流动性 ,若能利用多官能团引发剂如四溴甲基苯实现含 NCMI单体结构的可控 ATRP共聚合 ,合成出星形耐…     

Thermosensitive diblock copolymers with designed molecular weight distribution: Synthesis by continuous living cationic polymerization and micellization behavior

The synthesis of diblock copolymers with designed molecular weight distributions (MWDs) was successfully demonstrated in a continuous living cationic polymerization system using simple equipment. The control of MWDs was achieved by gradually feeding a polymerization reaction mixture into a terminating agent. As thermosensitive diblock copolymers, poly(vinyl ethers) containing a thermosensitive segment with oxyethylene side chains and a hydrophilic segment were prepared. The polymerization was carried out in a gas‐tight microsyringe, and the polymerization mixture was added continuously into methanol during the second‐stage polymerization. The self‐association behavior of the resulting diblock copolymers was evaluated by dynamic light scattering in water. MWD‐designed polymers with thermosensitive segments that varied continuously in length and hydrophilic segments of nearly uniform lengths formed micelles with a broad size distribution. Conversely, polymers with nearly uniform thermosensitive segments and hydrophilic segments of different lengths formed micelles with a narrow size distribution, as observed with conventional narrow MWD diblock copolymers. Thus, the MWD of the thermosensitive segment proved a decisive factor in achieving fine control of self‐association. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2212–2221, 2008     

聚醋酸乙烯酯和共聚物大分子引发剂引发异丁烯正离子接枝共聚合反应

以AIBN为引发剂,通过自由基聚合方法先合成一定分子量(Mn=1.9×104g mol)和分子量分布(MWD,Mw Mn<2.5)的聚醋酸乙烯酯(PVAc)和醋酸乙烯酯(VAc)与醋酸异丙烯酯(IPAc)的无规共聚物聚(PVIPA).再以PVAc或PVIPA作为大分子引发剂,与共引发剂TiCl4配合,引发异丁烯进行正离子接枝共聚反应,并分别考察大分子引发剂用量、TiCl4浓度以及添加剂2,6二叔丁基吡啶(DtBP)或2甲基吡啶(MPY)对异丁烯聚合转化率和PVIPA或PVAc引发效率的影响,并进一步表征接枝共聚物的微观结构与组成含量.实验结果表明,PVIPA和PVAc可引发异丁烯进行正离子接枝共聚反应,前者的引发效率高于后者.加入适量DtBP或MPY时,可不同程度地提高引发效率.DtBP对减少聚合体系中微量水的引发和提高PVAc引发效率的作用更为明显,引发效率可达90%以上,加入适量添加剂MPY时,PVIPA引发效率可达60%左右.适当增加大分子引发剂用量和TiCl4浓度,也可提高PVIPA的引发效率至接近70%.在合适的实验条件下,可以得到极性主链为PVIPA与非极性支链为聚异丁烯(35.2%mol)的接枝共聚物PVIPA g PIB,该接枝共聚物的Mn为3.7×104g mol,分布指数MWD为2.52,且PIB支链平均分子量约为5.4×103g mol.     

Deconvolution of Molecular Weight Distributions Using Dynamic Flory‐Schulz Distributions

Summary: The deconvolution of molecular weight distributions (MWDs) may be useful for obtaining information about the polymerization kinetics and properties of catalytic systems. However, deconvolution techniques are normally based on steady‐state assumptions and very little has been reported about the use of non‐stationary approaches for the deconvolution of MWDs. In spite of this, polymerization reactions are often performed in batch or semi‐batch modes. For this reason, dynamic solutions are proposed here for simple kinetic models and are then used for deconvolution of actual MWD data. Deconvolution results obtained with dynamic models are compared to deconvolution results obtained with the standard stationary Flory‐Schulz distributions. For coordination polymerizations, results show that dynamic MWD models are able to describe experimental data with fewer catalytic sites, which indicates that the proper interpretation of the reaction dynamics may be of fundamental importance for kinetic characterization. On the other hand, reaction dynamics induced by modification of chain transfer agent concentration seem to play a minor role in the shape of the MWD in free‐radical polymerizations.

This Figure illustrates that MWDs obtained at unsteady conditions should not be deconvoluted with standard steady‐state Flory‐Schulz distributions.     

Emulsion copolymerization of tribromophenyl maleimide with styrene

Emulsion copolymerization of Tribromophenyl Maleimide (TBPMI) and styrene was conducted by semi-batch and batch processes. The effects of monomer composition and copolymerization method on copolymerization rate, molecular weight and molecular weight distribution, latex particle size and size distribution, glass transition temperature (T_g), thermal stability and mechanical properties were investigated. A kinetic study has shown that the rate of copolymerization in the batch process increased with increasing TBPMI content in the monomer feed. For the semi-batch polymerized samples, molecular weight decreased and molecular weight distribution increased with increasing TBPMI content in the monomer feed. For the batch polymerized samples, molecular weight also decreased but no obvious tendency was observed for the molecular weight distribution when TBPMI content increased. Compared with the batch copolymers, the semi-batch copolymers have a higher molecular weight at the same initial monomer mixture composition. Latex particle size decreased, while particle size distribution slightly increased with increasing TBPMI content in both semi-batch and batch latices. The semi-batch samples exhibit only a single T_g, the value of which increses linearly with increasing TBPMI content. For the batch copolymers, two T_gs were found, reflecting a mixture of styrene-rich and TBPMI-rich copolymer chains. TGA results indicate that the thermal stability of the semi-batch copolymers increased with increasing TBPMI concentration. Young's and flexural moduli increased, while tensile and flexural strengths decreased by increasing the TBPMI content for both the semi-batch and batch specimens. The semi-batch specimens have higher tensile and flexural strenghts than the batch ones.     

Corrections for Instrumental and Secondary Broadening in the Chromatographic Analysis of Linear Copolymers

Abstract

The effects of instrumental broadening and of polymer/solvent/packing interactions (secondary broadening) are separately investigated in the context of chromatography experiments, for the characterization of linear copolymers with two types of repeating units. The problems associated to the estimation of: a) the joint molecular weight distribution - chemical composition distribution (MWD-CCD) through orthogonal chromatography; and of b) the average MWD - average CCD through standard size exclusion chromatography (SEC) with dual detection are considered. The main difficulty with the secondary broadening correction, is the calibration for this effect. In the case of standard SEC with dual detection, a simple solution was found to the instrumental broadening problem, that involves a direct extension of the calibration and deconvolution techniques developed for linear homopolymers and mass detectors.     

Determination of molecular-weight distribution and average molecular weights of block copolymers by gel-permeation chromatography

The problem of preparation of a block copolymer of precise molecular-weight distribution (MWD) and with heterogeneous composition on the basis of gel-permeation chromatography (GPC) data has been investigated. It has been shown that in MWD calculations the distribution f(p) of the composition p in individual GPC fractions should be taken into account. The type of the f(p) functions can be simultaneously established by an independent method, such as use of adsorption-column or thin-layer chromatography sensitive to the composition of the copolymer. It has also been shown that the actual f(p) may be replaced by a corresponding piecewise distribution, of simple form, without decrease in the precision of calculation of the MWD and average molecular weights of most known block copolymers.     

聚氯乙烯-丙烯酸丁酯接枝共聚物的结构表征

以通用聚氯乙烯(PVC)和脱氯化氢PVC树脂为基体,采用悬浮溶胀接枝共聚法合成聚氯乙烯-丙烯酸丁酯接枝共聚物,对脱氯化氢PVC和接枝共聚物的结构进行了表征.结果表明,以碱液为介质加热PVC能脱除少量氯化氢,得到以链节数为2,3,4的共轭双键为主的不饱和结构,而树脂的分子量变化不大;在相同接枝反应条件下,采用脱氯化氢PVC与丙烯酸丁酯接枝共聚可以提高接枝率和接枝效率;PVC接枝共聚物的特性粘度随接枝率增加而增加,其重均分子量和分子量分布指数均大于接枝所用的PVC树脂.