Cathode infiltration with enhanced catalytic activity and durability for intermediate-temperature solid oxide fuel cells

To lower the operation temperature and increase the durability of solid oxide fuel cells(SOFCs), increasing attentions have been paid on developing cathode materials with good oxygen reduction reaction(ORR)activity at intermediate-temperature(IT, 500–750 °C) range. However, most cathode materials exhibit poor catalytic activity, or they thermally mismatch with SOFC electrolytes and undergo severe degeneration. Infiltrating catalysts on existing backbone materials has been proved to be an efficie...     

Cathode materials for solid oxide fuel cells: a review

The composition and microstructure of cathode materials has a large impact on the performance of solid oxide fuel cells (SOFCs). Rational design of materials composition through controlled oxygen nonstoichiometry and defect aspects can enhance the ionic and electronic conductivities as well as the catalytic properties for oxygen reduction in the cathode. Cell performance can be further improved through microstructure optimization to extend the triple-phase boundaries. A major degradation mechanism in SOFCs is poisoning of the cathode by chromium species when chromium-containing alloys are used as the interconnect material. This article reviews recent developments in SOFC cathodes with a principal emphasis on the choice of materials. In addition, the reaction mechanism of oxygen reduction is also addressed. The development of Cr-tolerant cathodes for intermediate temperature solid oxide fuel cells, and a possible mechanism of Cr deposition at cathodes are briefly reviewed as well. Finally, this review will be concluded with some perspectives on the future of research directions in this area.     

Electrochemical performances of LaBaCuFeO5+x and LaBaCuCoO5+x as potential cathode materials for intermediate-temperature solid oxide fuel cells

Layered perovskite-structure oxides LaBaCuFeO_5+x (LBCFO) and LaBaCuCoO_5+x (LBCCO) were prepared and the electrical conductivity and electrochemical performance were investigated as potential cathode materials for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The electrical conductivity of LBCCO is much higher than that of LBCFO. Area specific resistances of LBCFO and LBCCO cathode materials on Ce_0.8Sm_0.2O_1.9 (SDC) electrolyte are as low as 0.21 Ω cm² and 0.11 Ω cm² at 700 °C, respectively. The maximum power density of the LBCFO/SDC/Ni-SDC and LBCCO/SDC/Ni-SDC cells with 300 μm thick electrolytes attains 557 mW cm^?2 and 603 mW cm^?2 at 800 ^oC, respectively. Preliminary results demonstrated that the layered perovskite-structure oxides LBCFO and LBCCO are very promising cathode materials for application in IT-SOFCs.     

Ln_2MO_4 cathode materials for solid oxide fuel cells

One of the major challenges to develop intermediate temperature solid oxide fuel cells is finding a novel cathode material, which can meet the following requirements: (1) high electronic conductivity; (2) chemical compatibility with the electrolyte; (3) a matched thermal expansion coefficient (TEC); (4) stability in a wide range of oxygen partial pressure; and (5) high catalytic activity for the oxygen reduction reaction (ORR). In this short review, a survey of these requirements for K2NiF4-type material wi...     

Cathodes based on rare-earth metal nickelate ferrites prepared from industrial raw materials for solid oxide fuel cells

Powders of composite materials based on lanthanum nickelate-ferrite with different contents of lanthanides were synthesized using Ln-Ni-Fe-O (LnNF) mischmetal. The phase composition of the powders was determined by XRD. The crystal structure of the main phase in LnNF obtained using a mischmetal with a high lanthanum content is perovskite-like, while the structure with a high cerium content is fluorite-like. The temperature coefficients of linear expansion of the synthesized materials were determined by dilatometry. The temperature dependences of electric conductivity of the compact samples and porous electrodes from these materials were studied by the DC four-probe method. The electric conductivity of compact samples from materials prepared using the mischmetal with the perovskite-like structure of the main phase exceeds the electric conductivity of the materials based on the mischmetal with a high cerium content by approximately three orders of magnitude. The temperature dependences of polarization conductivity of electrodes in cells with the Ce_0.8Sm_0.2O_1.9 (SDC) electrolyte at 600–900°C in air were studied by impedance spectroscopy. The LnNF electrodes with a perovskite-like crystal structure of the main phase showed high electrochemical activity.     

Effects of exit-stream mixtures of the steam reforming on the intermediate-temperature solid oxide fuel cells with nickel-based anodes

Journal of Solid State Electrochemistry - Hydrocarbon fuel attracts attention due to its abundant source and low cost. However, carbon deposition damages solid oxide fuel cells (SOFC), especially...     

Nanostructured anodes for solid oxide fuel cells

Solid oxide fuel cells (SOFC) have much promise as efficient devices for the direct conversion of the energy stored in chemical fuels into electricity. The development of highly robust SOFC that can operate on a range of fuels, however, requires improvements in the electrodes, especially the anode, where nanoscale engineering of the structure is required in order to maximize the number of sites where the electrochemical reactions take place. In this article we review the approaches that are currently being used to improve anode performance and microstructure with a focus on new materials and synthesis techniques.     

Calcium-containing cathodic material for solid oxide fuel cells

Using the citrate sol-gel method, a new complex oxide Ca_0.75Y_0.25Co_0.15Mn_0.85O_2.92 is synthesized. It is shown that this compound is crystallized in the rhombically distorted version of perovskite structure (a = 0.53397(8), b = 0.7470(1), c = 0.52810(6) nm). The phase is characterized by a low coefficient of thermal expansion (CTE) (13.8 ppm K^?1) and high electric conductivity (135 S/cm at 900°C). The chemical reaction between Ca_0.75Y_0.25Co_0.15Mn_0.85O_2.92 and the YSZ and GDC electrolyte materials is studied. The material is highly reactive and reacts with YSZ and GDC at 900°C and 1070°C, respectively. It is concluded that Ca_0.75Y_0.25Co_0.15Mn_0.85O_2.92 is a promising cathodic material for solid oxide fuel cells, provided a reliable protection SDC sublayer is formed between the cathode and the YSZ membrane.     

LSM-infiltrated LSCF cathodes for solid oxide fuel cells

Mixed ionic-electronic conductors in the family of La_xSr_1–xCo_yFe_1–yO_3–δ have been widely studied as cathode materials for solid oxide fuel cells (SOFCs). However, the long-term stability was a concern. Here we report our findings on the effect of a thin film coating of La_0.85Sr_0.15MnO_3–δ (LSM) on the performance of a porous La_0.6Sr_0.4Co_0.2Fe_0.8O_3–δ (LSCF) cathode. When the thicknesses of the LSM coatings are appropriate, an LSM-coated LSCF electrode showed better stability and lower polarization (or higher activity) than the blank LSCF cathode without LSM infiltration. An anode-supported cell with an LSM-infiltrated LSCF cathode demonstrated at 825 °C a peak power density of ～1.07 W/cm², about 24% higher than that of the same cell without LSM infiltration (～0.86 W/cm²). Further, the LSM coating enhanced the stability of the electrode; there was little degradation in performance for the cell with an LSM-infiltrated LSCF cathode during 100 h operation.     

Intermediate temperature solid oxide fuel cells

High temperature solid oxide fuel cells (SOFCs), typified by developers such as Siemens Westinghouse and Rolls-Royce, operate in the temperature region of 850-1000 degrees C. For such systems, very high efficiencies can be achieved from integration with gas turbines for large-scale stationary applications. However, high temperature operation means that the components of the stack need to be predominantly ceramic and high temperature metal alloys are needed for many balance-of-plant components. For smaller scale applications, where integration with a heat engine is not appropriate, there is a trend to move to lower temperatures of operation, into the so-called intermediate temperature (IT) range of 500-750 degrees C. This expands the choice of materials and stack geometries that can be used, offering reduced system cost and, in principle, reducing the corrosion rate of stack and system components.This review introduces the IT-SOFC and explains the advantages of operation in this temperature regime. The main advances made in materials chemistry that have made IT operation possible are described and some of the engineering issues and the new opportunities that reduced temperature operation affords are discussed.This tutorial review examines the advances being made in materials and engineering that are allowing solid oxide fuel cells to operate at lower temperature. The challenges and advantages of operating in the so-called 'intermediate temperature' range of 500-750 degrees C are discussed and the opportunities for applications not traditionally associated with solid oxide fuel cells are highlighted. This article serves as an introduction for scientists and engineers interested in intermediate temperature solid oxide fuel cells and the challenges and opportunities of reduced temperature operation.     

Study of transition metal oxide doped LaGaO3 as electrode materials for LSGM-based solid oxide fuel cells

Transition metal oxide doped lanthanum gallates, La_0.9Sr_0.1Ga_0.8M_0.2O₃ (where M=Co, Mn, Cr, Fe, or V), are studied as mixed ionic-electronic conductors (MIECs) for electrode applications. The electrochemical properties of these materials in air and in H₂ are characterized using impedance spectroscopy, open cell voltage measurement, and gas permeation measurement. Three single cells based on La_0.9Sr_0.1Ga_0.8 Mg_0.2O₃ (LSGM) electrolyte (1.13 to 1.65 mm thick) but with different electrode materials are studied under identical conditions to characterize the effectiveness of the lanthanum gallate-based MIECs for electrode applications. At 800 °C, a single cell using La_0.9Sr_0.1- Ga_0.8Co_0.2O₃ as the cathode and La_0.9Sr_0.1Ga_0.8Mn_0.2O₃ as the anode shows a maximum power density of 88 mW/cm², which is better than that of a cell using Pt as both electrodes (20 mW/cm²) and that of a cell using La_0.6Sr_0.4CoO₃ (LSC) as the cathode and CeO₂-Ni as the anode (61 mW/cm²) under identical conditions. The performance of LSGM-based fuel cells with MIEC electrodes may be further improved by reducing the electrolyte thickness and by optimizing the microstructures of the electrodes through processing. Received: 9 January 1998 / Accepted: 1 May 1998     

Protective coatings based on Mn-Co spinel for current collectors of solid oxide fuel cells

The method of electrostatic spray pyrolysis was designed to apply protective coatings based on Mn-Co spinel to ferrite stainless steels (Crofer22APU and 08Kh18T1). The comparative thermogravimetric (TG) studies of ferrite stainless steels with and without protective coatings were carried out. The electrochemical characteristics of protective coatings exposed to long current loading were studied. The formation processes of Cr₂O₃ oxide films were studied at the contact of ferrite stainless steel with La_0.8Sr_0.2MnO₃ ionic and electronic conductor. The coatings of Mn-Co spinel were shown not preventing formation of continuous oxide film on the stainless steel surface.     

Discovery and characterization of novel oxide anodes for solid oxide fuel cells

The search for alternative anode materials for solid oxide fuel cells (SOFCs) has been reviewed in the light of structure, stability, conductivity, chemical and thermal compatibility with electrolyte YSZ. In this review, we have presented the advantages and disadvantages of the traditional Ni-YSZ anode for SOFCs. The development of alternative anode for SOFCs with fluorite, rutile, tungsten bronze, pyrochlore, perovskite and spinel structures has been reviewed and discussed in detail. Among the reported materials systems, materials with perovskite structure are promising particularly where two ions with complimentary function are present on the B-site at high concentration. We have recently found a good redox stable anode (La(0.75)Sr(0.25))(1-x)Cr(0.5)Mn(0.5)O(3) (0 相似文献   

Electrode materials and reaction mechanisms in solid oxide fuel cells: a brief review

This work is focused on the comparative analysis of electrochemical and transport properties in the major families of cathode and anode compositions for intermediate-temperature solid oxide fuel cells (SOFCs) and materials science-related factors affecting electrode performance. The first part presents a brief overview of the electrochemical and chemical reactions in SOFCs, specific rate-determining steps of the electrode processes, solid oxide electrolyte ceramics, and effects of partial oxygen ionic and electronic conductivities in the SOFC components. The aspects associated with materials compatibility, thermal expansion, stability, and electrocatalytic behavior are also briefly discussed. Primary attention is centered on the experimental data and approaches reported during the last 10–15 years, reflecting the main challenges in the field of materials development for the ceramic fuel cells.     

Electrode materials and reaction mechanisms in solid oxide fuel cells: a brief review

Following previous surveys of the solid electrolyte ceramics and electrode reaction mechanisms in solid oxide fuel cells, this review is focused on the comparative analysis of electrochemical performance, thermal expansion, oxygen ionic and electronic transport, and durability-determining factors in the major groups of electrode materials. The properties of mixed-conducting oxide phases with perovskite-related and fluorite structures, ceramic–metal and oxide composites, and catalytically active additives are briefly discussed, with emphasis on the approaches and findings reported during the last 10–15 years. The performance of conventional and alternative electrode materials in the cells with ZrO₂-, CeO₂-, LaGaO₃-, and La₁₀Si₆O₂₇-based electrolytes is appraised in the context of potential optimization strategies. Particular attention is centered on the cathode and anode compositions providing maximum electrochemical activity and stability and on the critical aspects relevant for electrode microstructure engineering.     

X-ray absorption spectroscopic studies on solid oxide fuel cells and proton-conducting ceramic fuel cells

X-ray absorption spectroscopy (XAS) is one of the best techniques to obtain the information on the electronic and local structures of materials. In the last few decades, XAS becomes a common analytical technique for the investigation of solid oxide fuel cells and proton-conducting ceramic fuel cells. In particular, operando and/or advanced XAS measurements can be recently available with the increased accessibility of synchrotron radiation. In this article, recent trends of solid oxide fuel cell and proton-conducting ceramic fuel cell researches using XAS are overviewed.     

Chlorine contaminants poisoning of solid oxide fuel cells

Investigation has been conducted on the poisoning effect of various contaminants containing chlorine at ppm level (<10 ppm) on the performance of Ni-YSZ anode-supported solid oxide fuel cells. The results indicate that cell performance drops by exposure to 1 ppm Cl₂(g) at 750 °C, whereas the introduction of Cl₂(g) with concentration higher than 5 ppm causes only a slight degradation at 850 °C. The presence of 2–6 ppm CH₃Cl(g) and C₂H₃Cl(g) can also induce measurable cell performance decline at 750 and 850 °C and this deterioration cannot be completely removed after switching to pure fuel at 850 °C. No performance loss is found when the cell is operated in fuel containing 1–8 ppm HCl(g) at 750 and 850 °C. It is thus concluded that chlorine in the form of Cl₂(g) yields the largest poisoning effect at 750 °C, while the degradation rate caused by addition of C₂H₃Cl(g) increases with the increase of operation temperature. Agglomerations at anodic region are observed in the samples after poisoning test by Cl₂(g), CH₃Cl(g), and C₂H₃Cl(g), but the anode microstructure is uniform for the sample exposed to HCl(g) for poisoning test.     

LSM-YSZ nano-composite cathode with YSZ interlayer for solid oxide fuel cells

Low temperature prepared(La_(0.8)Sr_(0.2))_(0.9)MnO_3-δ-Y_(0.15)Zr_(0.85)O_(1.93)(LSM-YSZ) nano-composite cathode has high three-phase boundary(TPB) density and shows higher oxygen reduction reaction(ORR) activity than traditional LSM-YSZ cathode at reduced temperatures. But the weak connection between cathode and electrolyte due to low sintering temperature restrains the performance of LSM-YSZ nano-composite cathode. A YSZ interlayer, consisted of nanoparticles smaller than 10 nm, is introduced by spinning coating hydrolyzed YSZ sol solution on electrolyte and sintering at 800 °C. The thickness of the interlayer is about 150 nm. The YSZ interlayer intimately adheres to the electrolyte and shows obvious agglomeration with LSM-YSZ nano-composite cathode. The power densities of the cell with interlayer are 0.83, 0.46 and 0.21 W/cm~2 under 0.7 V at 800, 700 and 600 °C, respectively, which are 36%, 48% and 50% improved than that of original cell. The interlayer introduction slightly increases the ohmic resistance but significantly decreases the polarization resistance. The depressed high frequency arcs of impedance spectra suggest that the oxygen incorporation kinetics are enhanced at the boundary of YSZ interlayer and LSM-YSZ nanocomposite cathode, contributing to improved electrochemical performance of the cell with interlayer.