High Performance Bifunctional Electrocatalysts Designed Based on Transition-Metal Sulfides for Rechargeable Zn–Air Batteries

Due to the energy crisis by the excessive consumption of fossil fuels, Zinc–air batteries (ZABs) with high theoretical energy density have attracted people‘s attention. The overall performance of ZABs is largely determined by the air cathode catalyst. Therefore, it is necessary to develop high-efficiency and low-cost bifunctional catalysts to replace noble metal catalysts to promote the development of ZABs. Among a variety of cathode catalysts, TMS has become a research hotspot in recent years because of its better electrical conductivity than metal phosphides and metal oxides. In this work, we focus on the means of improving the electrocatalytic performance of transition-metal sulfides (TMS) providing ideas for us to rationally design high-performance catalysts. Furthermore, the performance improvement law between catalyst performance and ZABs is also discussed in this work. Finally, some challenges and opportunities faced in the research of TMS electrocatalysis are briefly proposed, and strategies for improving the performance of ZABs are prospected.     

2D Metal–Organic Framework Derived CuCo Alloy Nanoparticles Encapsulated by Nitrogen-Doped Carbonaceous Nanoleaves for Efficient Bifunctional Oxygen Electrocatalyst and Zinc–Air Batteries

The development of efficient bifunctional electrocatalysts for the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) still remains a challenge in a wide range of renewable energy technologies. Herein, CuCo alloy nanoparticles encapsulated by nitrogen-doped carbonaceous nanoleaves (CuCo-NC) have been synthesized from a Cu(OH)₂/2D leaf-like zeolitic imidazolate framework (ZIF-L)-pyrolysis approach. Leaf-like Cu(OH)₂ is first prepared by the ultrasound-induced self-assembly of Cu(OH)₂ nanowires. The efficient encapsulation of Cu(OH)₂ in ZIF-L is obtained owing to the morphology fitting between the leaf-like Cu(OH)₂ and ZIF-L. CuCo-NC catalysts present superior electrocatalytic activity and stability toward ORR and OER over the commercial Pt/C and IrO₂, respectively, which are further used as bifunctional oxygen electrocatalysts in Zn–air batteries and exhibit impressive performance, with a high peak power density of 303.7 mW cm⁻², large specific capacity of up to 751.4 mAh g⁻¹ at 20 mA cm⁻², and a superior recharge stability.     

Ionic Polyimide Derived Porous Carbon Nanosheets as High-Efficiency Oxygen Reduction Catalysts for Zn–Air Batteries

Two-dimensional (2D) porous carbon nanosheets (2DPCs) have attracted great attention for their good porosity and long-distance conductivity. Factors such as templates, precursors, and carbonization–activation methods, directly determine their performance. However, rational design and preparation of porous carbon materials with controlled 2D morphology and heteroatom dopants remains a challenge. Therefore, an ionic polyimide with both sp²- and sp³-hybridized nitrogen atoms was prepared as a precursor for fabricating N-doped hexagonal porous carbon nanosheets through a hard-template approach. Because of the large surface area and efficient charge-mass transport, the resulting activated 2D porous carbon nanosheets (2DPCs-a) displayed promising electrocatalytic properties for oxygen reduction reaction (ORR) in alkaline and acidic media, such as ultralow half-wave potential (0.83 vs. 0.84 V of Pt/C) and superior limiting current density (5.42 vs. 5.14 mA cm⁻² of Pt/C). As air cathodes in Zn–air batteries, the as-developed 2DPCs-a exhibited long stability and high capacity (up to 614 mA h g⁻¹), which are both higher than those of commercial Pt/C. This work provides a convenient method for controllable and scalable 2DPCs fabrication as well as new opportunities to develop high-efficiency electrocatalysts for ORR and Zn–air batteries.     

Scalable Synthesis of Fe/N-Doped Porous Carbon Nanotube Frameworks for Aqueous Zn–Air Batteries

Aqueous Zn–air batteries are emerging to be ideal next-generation energy-storage devices with high safety and high energy/power densities. However, the rational design and fabrication of low-cost, highly efficient, and durable electrocatalysts on the cathode side remain highly desired. Herein, template-assisted, scalable Fe-implanted N-doped porous carbon nanotube networks (Fe–N–CNNs) have been synthesized based on an environmentally friendly template hydroxyapatite nanowires (HAP NWs). Thanks to the hierarchical meso/micropores, high specific surface area, and abundant active sites, the optimized Fe–N–CNNs exhibit excellent oxygen reduction activity. Furthermore, the Zn–air batteries based on the Fe–N–CNNs cathode deliver a high discharge voltage of 1.27 V at a current density of 20 mA cm⁻² and a large peak power density of 202.2 mW cm⁻². More far-reaching, this HAP-based template strategy opens a new avenue toward the mass production of efficient, cost-effective electrocatalysts, and the Fe–N–CNNs with hollow interiors are expected to extend their other potential uses in energy storage, molecular sieves, adsorbents, and biomedical engineering.     

Dual Dopamine Derived Polydopamine Coated N-Doped Porous Carbon Spheres as a Sulfur Host for High-Performance Lithium–Sulfur Batteries

Lithium–sulfur (Li–S) batteries are considered to be one of the most promising energy storage systems owing to their high energy density and low cost. However, their wide application is still limited by the rapid capacity fading. Herein, polydopamine (PDA)-coated N-doped hierarchical porous carbon spheres (NPC@PDA) are reported as sulfur hosts for high-performance Li-S batteries. The NPC core with abundant and interconnected pores provides fast electron/ion transport pathways and strong trapping ability towards lithium polysulfide intermediates. The PDA shell could further suppress the loss of lithium polysulfide intermediates through polar–polar interactions. Benefiting from the dual function design, the NPC/S@PDA composite cathode exhibits an initial capacity of 1331 mAh g⁻¹ and remains at 720 mAh g⁻¹ after 200 cycles at 0.5 C. At the pouch cell level with a high sulfur mass loading, the NPC/S@PDA composite cathode still exhibits a high capacity of 1062 mAh g⁻¹ at a current density of 0.4 mA cm⁻².     

MnO/N-Doped Mesoporous Carbon as Advanced Oxygen Reduction Reaction Electrocatalyst for Zinc–Air Batteries

The development of alternative electrocatalysts exhibiting high activity in the oxygen reduction reaction (ORR) is vital for the deployment of large-scale clean energy devices, such as fuel cells and zinc–air batteries. N-doped carbon materials offer a promising platform for the design and synthesis of electrocatalysts due to their high ORR activity, high surface area, and tunable porosity. In this study, materials in which MnO nanoparticles are entrapped in N-doped mesoporous carbon (MnO/NC) were developed as electrocatalysts for the ORR, and their performances were evaluated in zinc–air batteries. The obtained carbon materials had large surface area and high electrocatalytic activity toward the ORR. The carbon compounds were fabricated by using NaCl as template in a one-pot process, which significantly simplifies the procedure for preparing mesoporous carbon materials and in turn reduces the total cost. A primary zinc–air battery based on this material exhibits an open-circuit voltage of 1.49 V, which is higher than that of conventional zinc–air batteries with Pt/C (Pt/C cell) as ORR catalyst (1.41 V). The assembled zinc–air battery delivered a peak power density of 168 mW cm⁻² at a current density of about 200 mA cm⁻², which is higher than that of an equivalent Pt/C cell (151 mW cm⁻² at a current density of ca. 200 mA cm⁻²). The electrocatalytic data revealed that MnO/NC is a promising nonprecious-metal ORR catalyst for practical applications in metal–air batteries.     

N,S-Co-Doped Porous Carbon Nanofiber Films Derived from Fullerenes (C60) as Efficient Electrocatalysts for Oxygen Reduction and a Zn–Air Battery

The development of highly efficient metal-free electrocatalysts for the oxygen reduction reaction (ORR) has attracted great attention for the creation of electrochemical energy devices. In this study, one-dimensional (1 D) fullerene nanofibers prepared from liquid–liquid interfacial precipitation are first fabricated into fullerene-derived carbon nanofiber films (FCNFs) through a simple filtration procedure. Then, pyrolysis of the FCNFs in the presence of ammonia and sulfur produces N- and S-co-doped porous carbon nanofiber films (N,S-PCNFs). As excellent metal-free electrocatalysts for the ORR, N,S-PCNFs exhibit remarkable catalytic activity, superior stability, and excellent methanol tolerance in both alkaline and acidic solution. Such a high ORR performance benefits from the robust porous nanofiber network structure with high concentrations of active N- and S- groups and abundant defects. Notably, upon practical use of N,S-PCNFs as catalysts in Zn-air batteries, a high power density and a large operating voltage are achieved, with a performance comparable to that of the commercial Pt/C catalyst. This work presents a facile strategy for the creation of a new class of energy nanomaterials based on fullerenes, demonstrating their practical uses in electrocatalytic ORR processes and Zn-air batteries.     

MOF-Mediated Fabrication of a Porous 3D Superstructure of Carbon Nanosheets Decorated with Ultrafine Cobalt Phosphide Nanoparticles for Efficient Electrocatalysis and Zinc–Air Batteries

Superstructures have attracted great interest owing to their potential applications. Herein, we report the first scalable preparation of a porous nickel-foam-templated superstructure of carbon nanosheets decorated with ultrafine cobalt phosphide nanoparticles. Uniform two-dimensional (2D) Co-metal organic framework (MOF) nanosheets (Co-MNS) grow on nickel foam, followed by a MOF-mediated tandem (carbonization/phosphidation) pyrolysis. The resulting superstructure has a porous 3D interconnected network with well-arranged 2D carbon nanosheets on it, in which ultrafine cobalt phosphide nanoparticles are tightly immobilized. A single piece of this superstructure can be directly used as a self-supported electrode for electrocatalysis without any binders. This “one-piece” porous superstructure with excellent mass transport and electron transport properties, and catalytically active cobalt phosphide nanoparticles with ultrasmall size (3–4 nm), shows excellent trifunctional electrocatalytic activities for oxygen evolution reaction (OER), hydrogen evolution reaction (HER), and oxygen reduction reaction (ORR), achieving great performances in water splitting and Zn–air batteries.     

Three-dimensionally interconnected Co9S8/MWCNTs composite cathode host for lithium–sulfur batteries

Several challenging issues,such as the poor conductivity of sulfur,shuttle effects,large volume change of cathode,and the dendritic lithium in anode,have led to the low utilization of sulfur and hampered the commercialization of lithium–sulfur batteries.In this study,a novel three-dimensionally interconnected network structure comprising Co9 S8 and multiwalled carbon nanotubes(MWCNTs)was synthesized by a solvothermal route and used as the sulfur host.The assembled batteries delivered a specific capacity of1154 m Ah g-1 at 0.1 C,and the retention was 64%after 400 cycles at 0.5 C.The polar and catalytic Co9 S8 nanoparticles have a strong adsorbent effect for polysulfide,which can effectively reduce the shuttling effect.Meanwhile,the three-dimensionally interconnected CNT networks improve the overall conductivity and increase the contact with the electrolyte,thus enhancing the transport of electrons and Li ions.Polysulfide adsorption is greatly increased with the synergistic effect of polar Co9 S8 and MWCNTs in the three-dimensionally interconnected composites,which contributes to their promising performance for the lithium–sulfur batteries.     

Engineering core–shell Co9S8/Co nanoparticles on reduced graphene oxide: Efficient bifunctional Mott–Schottky electrocatalysts in neutral rechargeable Zn–Air batteries

It is significant for the rational construction of the high–efficient bifunctional electrocatalysts for in–depth understandings of how to improve the electron transfer and ion/oxygen transport in catalyzing oxygen reduction reaction and oxygen evolution reaction(ORR and OER), but still full of vital challenges.Herein, we synthesize the novel "three–in–one" catalyst that engineers core–shell Mott–Schottky Co₉S₈/Co heterostructure on the defective reduced graphene oxide(Co     

Co−Co Dinuclear Active Sites Dispersed on Zirconium-doped Heterostructured Co9S8/Co3O4 for High-current-density and Durable Acidic Oxygen Evolution

Developing cost-effective and sustainable acidic water oxidation catalysts requires significant advances in material design and in-depth mechanism understanding for proton exchange membrane water electrolysis. Herein, we developed a single atom regulatory strategy to construct Co−Co dinuclear active sites (DASs) catalysts that atomically dispersed zirconium doped Co₉S₈/Co₃O₄ heterostructure. The X-ray absorption fine structure elucidated the incorporation of Zr greatly facilitated the generation of Co−Co DASs layer with stretching of cobalt oxygen bond and S−Co−O heterogeneous grain boundaries interfaces, engineering attractive activity of significantly reduced overpotential of 75 mV at 10 mA cm⁻², a breakthrough of 500 mA cm⁻² high current density, and water splitting stability of 500 hours in acid, making it one of the best-performing acid-stable OER non-noble metal materials. The optimized catalyst with interatomic Co−Co distance (ca. 2.80 Å) followed oxo-oxo coupling mechanism that involved obvious oxygen bridges on dinuclear Co sites (1,090 cm⁻¹), confirmed by in situ SR-FTIR, XAFS and theoretical simulations. Furthermore, a major breakthrough of 120,000 mA g⁻¹ high mass current density using the first reported noble metal-free cobalt anode catalyst of Co−Co DASs/ZCC in PEM-WE at 2.14 V was recorded.