Initiation of complex-radical polymerization of methyl methacrylate in the presence of metallocenes

The initiation of radical polymerization of methyl methacrylate in the presence of benzoyl peroxide-metallocene (Cp₂Fe, Cp₂ZrCl₂, and Cp₂TiCl₂; (C₅Me₅)₂Fe, (C₅Me₅)₂ZrC_l2, and (AcC₅H₄)(C₅H₅)Fe) systems is studied. It is shown that a metallocene affects the rate of initiation and the initial rate of polymerization. On the basis of quantum-chemical calculations, a new mechanism of the initiation reaction may be advanced: Namely, the decomposition of benzoyl peroxide proceeds via the stage of complexation with a metallocene, while the nature of a metallocene determines the probability of complexation and decomposition.     

Polymerization of methyl methacrylate using a metallocene catalyst system

Methyl methacrylate was polymerized with Cp₂YCl(THF) or IVB group metallocene compounds (i.e., Cp₂ZrCl₂ and Cp₂HfCl₂, etc.), in the presence of a Lewis acid like Zn(C₂H₅)₂. The Lewis acid was complexed with methyl methacrylate, which avoided the metallocene compounds being poisoned with a functional group. A living polymerization was promoted through the use of metallocene/MAO/Zn(C₂H₅)₂, which gave tactic poly(methyl methacrylate) with a high molecular weight. The polymer yield increases with polymerization time, which indicates that the propagation rate is zero in order in the concentration of the monomer. The polymer yield increases also with the concentration of Cp₂YCl(THF), which indicates the yttrocene to be the real catalyst. When the polymerization temperature exceeds room temperature, the poly(methyl methacrylate) cannot be synthesized by the Cp₂YCl(THF) catalyst. When the reaction temperature reachs −60 °C, the poly(methyl methacrylate) is high syndiotatic and molecular weight by the Cp₂YCl(THF)/MAO catalyst system. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1184–1194, 2000     

Unusual features of ethylene copolymerization reactions with binary metallocene catalysts

Ethylene/1-hexene copolymers produced with MAO-activated binary metallocene catalysts, such as combinations Cp₂ZrCl₂ + (Me₅Cp)₂ZrCl₂, (Ind-H₄)₂ZrCl₂ + (Me₅Cp)₂ZrCl₂, Cp₂ZrCl₂ + Cp₂TiCl₂, etc., contain three types of components. Two of the components can be attributed to active centers derived from each individual metallocene complex, and one or two materials are produced with different types of active center. Some of the binary catalysts generate the three components in comparable proportions, whereas other catalysts produce copolymers with one dominant component, which does not resemble the copolymers produced with the individual complexes. A mechanism is proposed for the formation of the “new” copolymer materials.     

Synthesis and properties of poly‐1‐olefins

The oligomerization and polymerization of 1‐pentene using Cp₂ZrCl₂, Cp₂HfCl₂, [(CH₃)₅C₅]₂ZrCl₂, rac‐[C₂H₄(Ind)₂]ZrCl₂, [(CH₃)₂Si(Ind)₂]ZrCl₂, (CH₃)₂Si(2‐methylbenz[e]indenyl)₂ZrCl₂, Cp₂ZrCl{O(Me)CW(CO)₅}, Cp₂ZrCl(OMe) and methylaluminoxane (MAO) has been studied. The degree of polymerization was highly dependent on the metallocene catalyst. Oligomers ranging from the dimer of 1‐pentene to polymers of poly‐1‐pentene with a molar mass M_w = 149000 g/mol were formed. Cp₂ZrCl{O(Me)CW(CO)₅} is a new highly active catalyst for the oligomerization of 1‐pentene to low molecular weight products. The activity decreases in the order Cp₂ZrCl{O(Me)CW(CO)₅} > Cp₂ZrCl₂ > Cp₂ZrCl(OMe). Furthermore, poly‐1‐olefins ranging from poly‐1‐pentene to poly‐1‐octadecene were synthesized with (CH₃)₂Si(2‐methyl‐benz[e]indenyl)₂ZrCl₂ and methylaluminoxane (MAO) at different temperatures. The temperature dependence of the molar mass can be described by a common exponential decay function irrespective of the investigated monomer.     

Mechanistic aspects of the olefin polymerization with metallocene catalysts

With C₁-, C₂- or C_s-symmetric metallocenes, different intermediates and types of copolymers can be obtained from randomly distributed to alternating structures. Substitution of the Cp-ring in [Me₂C-(tert-Bu Cp)(Flu)]ZrCl₂ yields ethene/norbornene copolymers with an alternating structure, because the rigid norbornene can only be inserted from the open side of the metallocene. By variation of the polymerization parameters, copolymers with glass transition temperatures above 180°C and molecular weights > 100 000 are synthesized. By supporting different metallocenes on a silica/methylaluminoxane (MAO) carrier the deactivation reaction under electron and hydrogen transfer can be suppressed. This is proved for different Al/Zr ratios when trimethylaluminum (TMA) is used as cocatalyst by the lack of methane evolution by metallocenes and by near independence of the polymerization activity on the prereaction time, after reaching maximum activity. Aluminumalkyls and MAO leach Cp₂ZrCl₂ from the carrier, the leached metallocene is only active in polymerization by adding MAO.     

Propene polymerization catalyzed over MCM-41 and VPI-5-supported Et(ind)2ZrCl2 catalysts

Et(ind)₂ZrCl₂ (C₂H₅(indenyl)₂ZrCl₂) confined inside regular pores of molecular sieves MCM-41 and VPI-5 were prepared and used to polymerize propene with high activity. Stereoregularity, melting point and molecular weight of polypropene obtained were increased and the polymerization behavior was quite different from that prepared with homogeneous Et(ind)₂ZrCl₂. The small, regular and cylindrical pores of MCM-41 and VPI-5 suppress the formation of inactive binuclear complexes between metallocene and metallocene, or between metallocene and methylaluminoxane, resulting in stable active sites and high activity in propene polymerization.     

Unique dual function of La(C5Me5)[CH(SiMe3)2]2(THF) for polymerizations of both nonpolar and polar monomers

A half‐metallocene‐type complex, La(C₅Me₅)[CH(SiMe₃)₂]₂tetrahydrofuran (THF) 1 , showed the dual function of performing the controlled polymerizations of nonpolar monomers such as ethylene and styrene as well as polar monomers like methyl methacrylate, hexyl isocyanate, and acrylonitrile in high yields. On the other hand, the metallocene‐type rare‐earth metal complexes, [(C₅H₄SiMe₃)₂Y(μ‐Me)]₂ 2 and (C₅Me₅)₂YMe(THF) 3 , showed relatively low catalytic activity. The structure of complex 2 was characterized by X‐ray analysis. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1382–1390, 2001     

Synthesis of high molecular weight polymer nanoparticles by [Cp2ZrCl2] catalyzed emulsion polymerization

An early transition metal metallocene compound, Cp₂ZrCl₂, with an anionic surfactant, sodium n‐dodecyl sulfate (SDS) as emulsifier and NaBPh₄ as cocatalyst has been found to be an effective catalytic system for polymerization and copolymerization of monomers like styrene and methyl methacrylate in aqueous medium. The diameters of the latex particles were found to be in between 20 and 40 nm. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

A novel zirconocene/ultradispersed diamond black powder supported catalytic system for ethylene polymerization

A novel carrier of ultradispersed diamond black powder (UDDBP) was used to support metallocene catalyst. Al₂O₃ was also used as carrier in order to compare with UDDBP. Supported catalysts for ethylene polymerization were synthesized by two different reaction methods. One way was direct immobilization of the metallocene on the support, the other was adsorption of MAO onto the support followed by addition of the metallocene. Four supported catalysts Cp₂ZrCl₂/UDDBP, Cp₂ZrCl₂/Al₂O₃, Cp₂ZrCl₂/MAO/UDDBP and Cp₂ZrCl₂/Al₂O₃/MAO were obtained. The content of the zirconium in the supported catalyst was determined by UV spectroscopy. The activity of the ethylene polymerization catalyzed by supported catalyst was investigated. The influence of Al/Zr molar ratio and polymerization temperature on the activity was discussed. The polymerization rate was also observed.     

High polymerization of methyl methacrylate with organonickel/MMAO systems

A series of nickel complexes, including Ni(acac)₂, (C₅H₅)Ni(η³‐allyl), and [NiMe₄Li₂(THF)₂]₂, that were activated with modified methylaluminoxane (MMAO) exhibited high catalytic activity for the polymerization of methyl methacrylate (MMA) but showed no catalytic activity for the polymerization of ethylene and 1‐olefins. The resulting polymers exhibited rather broad molecular weight distributions and low syndiotacticities. In contrast to these initiators, the metallocene complexes (C₅H₅)₂Ni, (C₅Me₅)₂Ni, (Ind)₂Ni, and (Me₃SiC₅H₄)₂Ni provided narrower molecular weight distributions at 60 °C when these initiator were activated with MMAO. Half‐metallocene complexes such as (C₅H₅)NiCl(PPh₃), (C₅Me₅)NiCl(PPh₃), and (Ind)NiCl(PPh₃) produced poly(methyl methacrylate) (PMMA) with much narrower molecular weight distributions when the polymerization was carried out at 0 °C. Ni[1,3‐(CF₃)₂‐acac]₂ generated PMMA with high syndiotacticity. The NiR(acac)(PPh₃) complexes (R = Me or Et) revealed high selectivity in the polymerization of isoprene that produced 1,2‐/3,4‐polymer at 0 °C exclusively, whereas the polymerization at 60 °C resulted in the formation of cis‐1,4‐rich polymers. The polymerization of ethylene with Ni(1,3‐tBu₂‐acac)₂ and Ni[1,3‐(CF₃)₂‐acac]₂ generated oligo‐ethylene with moderate catalytic activity, whereas the reaction of ethylene with Ni(acac)₂/MMAO produced high molecular weight polyethylene. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4764–4775, 2000     

Borane chain transfer reaction in olefin polymerization using trialkylboranes as chain transfer agents

This article discusses a new borane chain transfer reaction in olefin polymerization that uses trialkylboranes as a chain transfer agent and thus can be realized in conventional single site polymerization processes under mild conditions. Commercially available triethylborane (TEB) and synthesized methyl‐B‐9‐borabicyclononane (Me‐B‐9‐BBN) were engaged in metallocene/MAO [depleted of trimethylaluminum (TMA)]‐catalyzed ethylene (Cp₂ZrCl₂ and rac‐Me₂Si(2‐Me‐4‐Ph)₂ZrCl₂ as a catalyst) and styrene (Cp*Ti(OMe)₃ as catalyst) polymerizations. The two trialkylboranes were found—in most cases—able to initiate an effective chain transfer reaction, which resulted in hydroxyl (OH)‐terminated PE and s‐PS polymers after an oxidative workup process, suggesting the formation of the B‐polymer bond at the polymer chain end. However, chain transfer efficiencies were influenced substantially by the steric hindrances of both the substituent on the trialkylborane and that on the catalyst ligand. TEB was more effective than TMA in ethylene polymerization with Cp₂ZrCl₂/MAO, whereas it became less effective when the catalyst changed to rac‐Me₂Si(2‐Me‐4‐Ph)₂ZrCl₂. Both TEB and Me‐B‐9‐BBN caused an efficient chain transfer in the Cp₂ZrCl₂/MAO‐catalyzed ethylene polymerization; nevertheless, Me‐B‐9‐BBN failed in vain with rac‐Me₂Si(2‐Me‐4‐Ph)₂ZrCl₂/MAO. In the case of styrene polymerization with Cp*Ti(OMe)₃/MAO, thanks to the large steric openness of the catalyst, TEB exhibited a high efficiency of chain transfer. Overall, trialkylboranes as chain transfer agents perform as well as B? H‐bearing borane derivatives, and are additionally advantaged by a much milder reaction condition, which further boosts their applicability in the preparation of borane‐terminated polyolefins. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3534–3541, 2010     

Synthesis of Dinuclear Mo−Fe Hydride Complexes and Catalytic Silylation of N2

Two transition-metal atoms bridged by hydrides may represent a useful structural motif for N₂ activation by molecular complexes and the enzyme active site. In this study, dinuclear Mo^IV-Fe^II complexes with bridging hydrides, Cp^RMo(PMe₃)(H)(μ-H)₃FeCp* ( 2 a ; Cp^R=Cp*=C₅Me₅, 2 b ; Cp^R=C₅Me₄H), were synthesized via deprotonation of Cp^RMo(PMe₃)H₅ ( 1 a ; Cp^R=Cp*, 1 b ; Cp^R=C₅Me₄H) by Cp*FeN(SiMe₃)₂, and they were characterized by spectroscopy and crystallography. These Mo−Fe complexes reveal the shortest Mo−Fe distances ever reported (2.4005(3) Å for 2 a and 2.3952(3) Å for 2 b ), and the Mo−Fe interactions were analyzed by computational studies. Removal of the terminal Mo−H hydride in 2 a – 2 b by [Ph₃C]⁺ in THF led to the formation of cationic THF adducts [Cp^RMo(PMe₃)(THF)(μ-H)₃FeCp*]⁺ ( 3 a ; Cp^R=Cp*, 3 b ; Cp^R=C₅Me₄H). Further reaction of 3 a with LiPPh₂ gave rise to a phosphido-bridged complex Cp*Mo(PMe₃)(μ-H)(μ-PPh₂)FeCp* ( 4 ). A series of Mo−Fe complexes were subjected to catalytic silylation of N₂ in the presence of Na and Me₃SiCl, furnishing up to 129±20 equiv of N(SiMe₃)₃ per molecule of 2 b . Mechanism of the catalytic cycle was analyzed by DFT calculations.     

Raft polymerization of MMA in the presence of ferrocene: A new way to realize the rate enhancement

Ferrocene (Fe(Cp)₂) was added to a thermal initiation of reversible addition‐fragmentation chain transfer (RAFT) polymerization of methyl methacrylate (MMA) with 2‐cyanoprop‐2‐yl 1‐dithionaphthalate (CPDN) as the RAFT agent at 115 °C. It was found that the polymerization was greatly promoted after the addition of Fe(Cp)₂ while retaining the characteristics of a typical RAFT polymerization. It was proposed that the formation of a redox initiation system, in which the poly(methyl methacrylate) peroxide (PMMAP) generated in situ as the oxidizer and Fe(Cp)₂ as the reducer, was possibly the reason for the interesting polymerization phenomenon. Such a redox initiation mechanism was further validated with ascorbic acid (VC) as the reducer instead of Fe(Cp)₂. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 3607–3615, 2009     

Polymerization of methyl methacrylate by metallocene imido complexes and tris(pentafluorophenyl)alane

The polymerization of methyl methacrylate (MMA) was investigated with tris(pentafluorophenyl)alane [Al(C₆F₅)₃] and four metallocene imido complexes that varied in the complex symmetry/chirality, metal, and R group in the ?NR moiety, as well as a zirconocene enolate preformed from the imido zirconocene and MMA. This study examined four aspects of MMA polymerization: the effects of the metallocene imido complex structure on the polymerization activity and polymer tacticity, the degree of polymerization control, the elementary reactions of the imido complex with Al(C₆F₅)₃ and MMA, and the polymerization kinetics and mechanism. There was no effect of the imido complex symmetry/chirality on the polymerization stereochemistry; the polymerization followed Bernoullian statistics, producing syndiotactic poly(methyl methacrylate)s with moderate (～70% [rr]) to high (～91% [rr]) syndiotacticity, depending on the polymerization temperature. Polymerization control was demonstrated by the number‐average molecular weight, which increased linearly with an increase in the monomer conversion to 100%, and the relatively small and insensitive polydispersity indices (from 1.21 to 1.17) to conversion. The reactions of the zirconocene imido complex with Al(C₆F₅)₃ and MMA produced the parent base‐free imido complex and the [2 + 4] cycloaddition product (i.e., zirconocene enolate), respectively; the latter product reacted with Al(C₆F₅)₃ to generate the active zirconocenium enolaluminate. The MMA polymerization with the metallocene imido complex and the alane proceeded via intermolecular Michael addition of the enolaluminate to the alane‐activated MMA involved in the propagation step. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3132–3142, 2003     

Alkyne-functionalized metallocene complexes: Synthesis, structure, and catalytic ethylene polymerization

Reactions of phenylethynyl lithium with substituted cyclopentenones gave the corresponding pendant phenylethynyl substituted cyclopentadienes. Subsequent deprotonation and transmetallation with TiCl₄·2THF, ZrCl₄, and Cp^∗ZrCl₃ yielded the alkyne-functionalized metallocene complexes [C₅Me₄(CCPh)]₂MCl₂ [M = Ti (1), Zr (2)], Cp^∗[C₅Me₄(CCPh)]ZrCl₂ (3), and Cp^∗[C₅H₂R′₂(CCPh)]ZrCl₂ [R′ = Me (4), Ph (5)]. These complexes were fully characterized by ¹H NMR, ¹³C NMR, MS spectra, and elemental analysis. The molecular structure of 2 was determined by single crystal X-ray diffraction analysis. Ethylene polymerization was studied with these complexes in the presence of methylaluminoxane (MAO).     

Dicarbonyl pentaphenylcyclopentadienyl iron complex for living radical polymerization: Smooth generation of real active catalysts collaborating with phosphine ligand

We achieved metal‐catalyzed living radical polymerization (LRP) through “unique” catalyst transformation of iron (Fe) complex in situ. A dicarbonyl iron complex bearing a pentaphenylcyclopentadiene [(Cp^Ph)Fe(CO)₂Br: Cp^Ph = η‐C₅Ph₅] is too stable itself to catalyze LRP of methyl methacrylate (MMA) in conjunction with a bromide initiator [H‐(MMA)₂‐Br]. However, an addition of catalytic amount of triphenylphosphine (PPh₃) for the system led to a smooth consumption of MMA giving “controlled” polymers with narrow molecular weight distributions (～90% conversion within 24 h; M_w/M_n = 1.2). FTIR and ³¹P NMR analyses of the complex in the model reaction with H‐(MMA)₂‐Br and PPh₃ demonstrated that the two carbonyl ligands were irreversibly eliminated and instead the added phosphine was ligated to give some phosphorous complexes. The ligand exchange was characteristic to the Cp^Ph complex: the exchange was much smoother than other cyclopentadiene‐based complexes [i.e., CpFe(CO)₂Br: Cp = C₅H₅; Cp*Fe(CO)₂Br, Cp* = C₅Me₅]. The smooth transformation via the ligand exchange would certainly contribute to the controllability at the earlier stage in the polymerization as well as at the latter. The catalytic activity was enough high, as demonstrated by the successful monomer addition experiment and precise control even for higher molecular weight polymer (M_w/M_n < 1.2 under 1000‐mer condition). Such an in situ transformation from a stable complex would be advantageous to practical applications. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

The influence of differently substituted cyclopentadienyl CpR ligands on the reactivity of [CpRFe(CO)2]2 with yellow arsenic

The influence of differently substituted cyclopentadienyl Cp^R ligands on the reaction outcome of [Cp^RFe(CO)₂]₂ (Cp^R = C₅Me₅, EtC₅Me₄, 1,3-Bu₂tC₅H₃) with As₄ is examined. For C₅Me₅ and EtC₅Me₄, the pentaarsaferrocene derivatives [Cp^RFe(η⁵-As₅)] are formed together with [(Cp^RFe)₃As₆] and [(Cp^RFe)₃As₆{(η³-As₃)Fe}], while for 1,3-Bu₂^tC₅H₃ only [(Cp^RFe)₃As₆] is formed. The reaction of [(Me₅C₅Fe)₃As₆{(η³-As₃)Fe}] with Tl⁺ leads to [{(Me₅C₅Fe)₃As₆Fe}₂(μ,η³:η³-As₃)]²⁺ representing an unexpected dicationic cluster.     

Polymerization of acrylates and bulky methacrylates with the use of zirconocene precursors: Block copolymers with methyl methacrylate

The polymerization behavior of cyclohexyl methacrylate and trimethylsilyloxyethyl methacrylate with the catalytic system Cp₂ZrMe₂/B(C₆F₅)₃/ZnEt₂ was examined. Block copolymers of these bulky methacrylates with methyl methacrylate (MMA), having high molecular weights and relatively narrow molecular weight distributions, were prepared. n‐Butyl acrylate and tert‐butyl acrylate were polymerized with various catalytic systems based on zirconocene complexes. These polymerizations seemed to proceed to a nonquantitative yield, producing polymers with high molecular weights and relatively low polydispersities. This behavior indicated the presence of termination reactions in the initiation step, which appeared to be faster than the propagation step. Block copolymers of these acrylates with MMA were synthesized with the catalytic system rac‐Et(Ind)₂ZrMe₂/[B(C₆F₅)₄]⁻[Me₂NHPh]⁺/ZnEt₂, starting from the polymerization of MMA. The block copolymers produced were well defined in most cases, as indicated by size exclusion chromatography, NMR, and differential scanning calorimetry measurements. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 3337–3348, 2005     

PP/PMMA Block Copolymers by Combination of ATRP and Metallocene Catalysis

PP-b-PMMA has been synthesized by a combination of metallocene catalysis and the controlled radical polymerization technique ATRP. Cp₂ZrCl₂/MAO and (Me₄Cp)SiMe₂(N-tert-Bu)TiCl₂/MAO were used for the synthesis of atactic polypropylene. By a series of chemical modifications pp macroinitiators for the ATRP polymerization of MMA were synthesized. The PP-b-PMMA with polydispersities from 1.8–2.8 and an M_n ranging from 8 to 26 kg/mol was characterized by ¹H-NMR,SEC and DSC.     

Effect of substituents on the catalytic properties of bis(cyclopentadienyl) zirconocene dichlorides in polymerization of ethene

Comparative analysis of catalytic activity of substituted bis(cyclopentadienyl)zirconium dichlorides with the general formula (R _n Cp)₂ZrCl₂ (Cp₂ZrCl₂, (MeCp)₂ZrCl₂, (PrⁱCp)₂ZrCl₂, (Prⁱ ₂Cp)₂ZrCl₂, (BuⁿCp)₂ZrCl₂, (BuⁱCp)₂ZrCl₂, (Bu^tCp)₂ZrCl₂, Cp^* ₂ZrCl₂ (Cp^*=Me₅C₅), (Me₃SiCp)₂ZrCl₂, (cyclo-C₆H₁₁Cp)₂ZrCl₂, and [(cyclo-C₆H₁₁)₂Cp]₂ZrCl₂) in ethene polymerization using polymethylalumoxane as the cocatalyst was performed. The molecular mass characteristics of the polyethylene samples obtained were determined. A linear correlation of the specific activity of the catalysts and the turnover number with the electronic and steric characteristics of substituents at the Cp ring of the complexes was established for the first time. Analysis of the polymerization kinetics and the obtained correlation between the specific activity of the complexes and molecular mass characteristics of the polyethylene samples suggest that alkyl substituents participate in reactions responsible for the restriction of the polymer chain growth and regeneration of the active center. These interactions most likely involve associates of AlMe₃ with polymethylalumoxane molecules.