铁钛复合添加剂对提高合成镁钙砂抗水化性的研究

就一种新型铁钛复合添加剂对提高合成镁钙砂抗水化性的影响进行了研究,结果表明：铁钛优先固溶到氧化钙中,通过离子扩散和液相作用。促进烧结,提高抗水化性。最佳添加量为ｗ＝０．０１～０．０１５,铁钛最佳质量比为７０／３０。     

MHA黏结剂在钒钛磁铁矿氧化球团制备中的应用

应用已发明的MHA黏结剂替代膨润土制备钒钛磁铁矿氧化球团,获得质量优良的高炉冶炼原料。研究表明:当MHA用量为0.25%,在预热温度950℃,预热时间10 min,焙烧温度1 250℃,焙烧时间10 min的条件下,获得的预热球团抗压强度为522 N/个,焙烧球团抗压强度为3 702 N/个。与2.0%膨润土球团矿比较,MHA成品球团的抗压强度略低,而TFe品位明显提高1.11%。2种黏结剂球团矿的还原性能指标接近。MHA球团黏结剂在氧化球团矿生产中具有良好的应用前景。     

磁铁精矿球团氧化动力学

推导出了磁铁矿氧化"单界面未反应核"修正模型,并应用该模型研究了凹山磁铁精矿球团的氧化动力学.研究结果表明:在800～950℃时,凹山磁铁精矿球团氧化反应表观活化能为64 kJ/mol,其氧化由化学反应所控制;在1000～1 050℃时,氧化反应的表观活化能为13 kJ/mol,反应为反应产物层的内扩散所控制;在950～1000℃时,氧化反应为混合控制;在较低氧化温度下,加入MgO可以降低化学反应阻力,提高球团的氧化率;在较高氧化温度下,MgO对扩散阻力无明显影响,添加MgO并不提高氧化反应速度,但在任何氧化温度下,添加MgO不改变磁铁矿氧化反应的控制环节.     

用离子色谱法测定饲料中的钙和镁

提高用离子色谱法测定饲料中钙和镁的方法，并采用低压离子色谱仪对实际样品进行了测定该方法的精密度好、准确度高，回收率在９５％－１０５％之间，经典方法相比，该方法具有分析速度快，操作简单等优点。     

铁矿石加钙品位论

加钙品位是作者提出的一个新概念,其定义为:铁矿石补加氧化钙达到高炉炉渣碱度要求时铁元素的质量百分含量,表达式为:TFe+CaO=Fe/100+SiO2 ×Rs-CaO×100.分别对铁矿石、铁精粉、烧结矿、球团矿等做了加钙品位、扣钙品位计算,并进行了比较和分析.结果表明:加钙品位能更客观、更合理地反映铁矿石的冶炼价值,而基础品位(通常说的品位)和扣钙品位则不能很好地反映铁矿石的冶炼价值.     

有机复合膨润土强化磁铁矿氧化球团机理及应用

基于有机小分子插层复合法,开发出有机复合膨润土,通过X线衍射等分析等微观手段及成球性指数测定,揭示有机复合膨润土通过化学吸附和复合分子桥联作用改善铁精矿成球的作用机理.研究结果表明:有机复合膨润土用于氧化球团工业生产,膨润土质量分数由3.0%左右降低到1.4%左右,减少50%以上;生球强度提高0.9次/(0.5 m),爆裂温度提高150℃左右,生球热稳定性明显提高,成品球团铁品位提高1.02%,成品球球团矿抗压强度提高1 kN/个以上;在降低膨润土配比前提下,生球强度和热稳定性提高,成品球团矿的强度和铁品位提高.     

铁(Ⅲ)-钙镁试剂络合物吸附波的研究

在pH4.3的HAc-NaAc水溶液中,铁(Ⅲ)-钙镁试剂在滴汞电极上,于-0.56 V(vs.SCE)处有一良好的极谱波,其二阶导数峰电流与铁(Ⅲ)浓度在9.1×10-8~2.2×10-6mol/L(r=0.999,n=10)范围内有良好的线性关系,检测限为7.3×10-8mol/L.研究了络合物的组成和极谱波的性质.该方法已用于生物样品中铁的测定.     

高钙镁油藏钙镁离子对聚合物溶液黏度的影响

 针对江汉油田某区块回注污水钙、镁离子质量浓度高的特点,以耐温抗盐型聚合物为研究对象,研究了高钙镁条件下钙镁离子对聚合物溶液黏度的影响。通过分析一价阳离子（Na⁺、K⁺）与二价阳离子（Ca²⁺、Mg²⁺）对黏度影响的定量关系,提出了等效矿化度和等效阳离子量的概念,可作为高钙镁条件下聚合物溶液黏度评价的指标。为了降低钙镁离子对黏度的影响,向溶液中加入钙、镁离子络合剂（柠檬酸钠）提高聚合物溶液的黏度。实验结果表明,柠檬酸钠虽然不能完全消除钙镁离子对黏度的影响,但它具有较高的络合能力,溶液增黏效果较好。本研究为高钙镁油藏聚合物驱技术提供了理论指导。     

转炉尘泥氧化球团的探讨

以转炉尘泥土法生产氧化球团矿为目的，在实验室进行了造球、氧化焙烧和冶金性能测定。实验结果表明，转炉尘泥配加部分精矿粉生产氧化球团作为高炉原料，技术上可行，投资少，见效快，经济效益高。     

球团预制-硅热还原炼镁的球团传热性研究

针对皮江法炼镁存在的问题,提出将白云石粉、硅铁、萤石及黏结剂混合造球,然后煅烧,煅烧后的热球团直接用于还原的炼镁新技术.采用稳态平板法测定了预制球团的导热系数,并通过数值方法研究预制球团的传热规律.结果表明:导热系数随着平均温度提高而增加,随着球团密度和硅铁添加量的增加而降低.当密度为1.1 g/cm~3、硅铁为理论添加量时,预制球团的导热系数与温度的关系:λ=1.04×10~(-4)T+0.11;球形球团的传热情况优于圆柱形球团,球团具有较小的密度和热容以及较大的导热系数有助于热量由表面向中心传递.预制球团与皮江法球团的传热情况基本相同.     

Effects of SiO2 on the preparation and metallurgical properties of acid oxidized pellets

The effects of SiO₂ content on the preparation process and metallurgical properties of acid oxidized pellets, including compressive strength, reduction, and softening–melting behaviors, were systematically investigated.Mineralogical structures, elemental distribution, and pore size distribution were varied to analyze the mechanism of the effects.The results show that with an increase in SiO₂ content from 3.51 wt%to 7.18 wt%, compressive strength decreases from 3150 N/pellet to 2100 N/pellet and reducibility decreases from 76.5% to 71.4%.The microstructure showed that pellets with high SiO₂ content contained more magnetite in the mineralogical structures.Additionally, some liquid phases appeared, which hindered the continuous crystallization of hematite.Also, the softening–melting properties of the pellets clearly deteriorated as the SiO₂ content increased.With increasing SiO₂ content, the temperature range of the softening–melting zone decreased, and the maximum differential pressure and the comprehensive permeability index increased significantly.When acid oxidized pellets are used as the raw materials for blast furnace smelting, it should be combined with high basicity sinters to improve the softening–melting behaviors of the comprehensive charge.     

印度尼西亚海砂氧化性球团氢气还原机理

对印度尼西亚海砂矿氧化性球团氢气还原的规律做了较详细的研究。实验采用失重的方法,通过对反应过程的物相变化、热力学以及动力学方面的分析,探究了海砂球团矿氢气还原的机理。结果表明：温度在800℃和850℃,还原反应的最终产物主要是FeTiO3,整个反应限制环节是由两个不同阶段的过程组成,反应开始阶段由界面化学反应控制,之后由界面化学反应与内扩散共同控制;在900、950和1000℃三个温度下,反应产物中有钛氧化物出现,整个还原反应由三个不同的限制性环节组成,开始由界面化学反应控制,反应中间阶段是由界面化学反应和内扩散共同控制,反应后期则是由内扩散控制为主。     

不同还原度铁氧化物球团在微波场中的升温及还原行为

为深入了解氧化球团在微波竖炉中的升温以及煤基直接还原行为,实验采用铁精矿氧化球团作为基础原料,在气体还原剂条件下进行预还原,通过控制还原时间得到不同还原度铁氧化物球团,并从不同还原度铁氧化物球团的结构以及性能出发,研究它们在微波场中的升温性能及其还原变化.电磁性能测试结果表明,球团中的铁及其氧化物在微波场中的升温速度从快到慢依次为:Fe3O4,Fe2O3,Fe,FeO.微波加热还原结果分析及矿相结构观察显示,Fe2O3的深还原时间较长,物相多重转变,造成过程温度和还原气氛跟不上氧化物的还原反应速度;Fe3O4阶段升温速度快,结构松散,有助于进一步的还原,但进入浮士体(FeO的固溶体)阶段后孔隙率降低,升温速度骤降,造成还原的困难;在还原度达到66.90％时,表层以金属铁相为主,孔洞发达,吸波性能强,在气化反应有效进行的条件下,球团将会实现快速还原.     

Diffusion behavior and distribution regulation of MgO in MgO-bearing pellets

In this paper, the diffusion behavior between MgO and Fe₂O₃ (the main iron oxide in pellets) is investigated using a diffusion couple method. In addition, the distribution regulation of MgO in MgO-bearing pellets is analyzed via pelletizing experiments. The results illustrate that MgO is prone to diffuse into Fe₂O₃ in the form of solid solution; the diffusion rate considered here is 13.64 μm·min-1. Most MgO content distributes in the iron phase instead of the slag phase. The MF phase {(Mg_1-x Fe_x)O·Fe₂O₃, x ≤ 1} is generated in the MgO-bearing pellets. However, the distribution of MgO in the radial direction of the pellets is inconsistent. The solid solution portion of MgO in the MF phase is larger in the outer layer of the pellets than in the inner layer. In this work, the approximate chemical composition of the MF phase in the outer layer of the pellets is {(Mg_0.35-0.77·Fe_0.65-0.23) O·Fe₂O₃} and in the inner layer is {(Mg_0.13-0.45·Fe_0.87-0.55) O·Fe₂O₃}.     

Effect of magnesia on the compressive strength of pellets

The compressive strength of MgO-fluxed pellets was investigated before and after they were reduced. The porosity and pore size of green pellets, product pellets, and reduced pellets were analyzed to clarify how MgO affects the strength of the pellets. Experimental results show that when the MgO-bearing flux content in the pellets increases from 0.0wt% to 2.0wt%, the compressive strength of the pellets at ambient temperature decreases, but the compressive strength of the pellets after reduction increases. Therefore, the compressive strength of the pellets after reduction exhibits no certain positive correlation with that before reduction. The porosity and pore size of all the pellets (with different MgO contents) increase when the pellets are reduced. However, the increase in porosity of the MgO-fluxed pellets is relatively smaller than that of the traditional non-MgO-fluxed pellets, and the pore size range of the MgO-fluxed pellets is relatively narrower. The reduction swelling index (RSI) is a key factor for governing the compressive strength of the reduced pellets. An approximately reversed linear relation can be concluded that the lower the RSI, the greater the compressive strength of the reduced pellets is.     

高钛冷固球团矿中全铁和TiO_2联合测定方法的研究

目的确定高钛冷固球团矿(以下简称钛球)中全铁和TiO2联合测定的简便可靠方法。方法采用无水Na2CO3和H3BO3(2+1)混合熔剂一次熔解样品,提取定容后分别移取一定量的试液。全铁采用K2Cr2O7溶液滴定法测定,TiO2采用二安替比林甲烷分光光度法测定。结果通过多种方式对比实验,27组测定结果显示,全铁测定结果绝对误差在-0.30%~0.18%之间,相对偏差在-0.59%~0.35%之间;TiO2测定结果绝对误差在-0.26%~0.40%之间,相对偏差在-2.03%~3.14%之间,表明实验结果准确可靠,完全可以代替传统分析方法;并给出了TiO2含量与吸光度(A)之间的线性关系式:A=1 307.35mTiO2-5.86或者mTiO2=7.649 1×10-4 A+0.004 5,此方程式的线性相关系数R2=0.999 9。结论本法通过一次熔样,可实现全铁和TiO2的联合测定,不仅节省大约2/3单位样品的分析时间,提高了工作效率,而且节约了大量试剂的使用量,降低了分析成本,过程分析准确可靠,可控性强,能够满足企业生产之需要。     

Reduction-melting behaviors of boron-bearing iron concentrate/carbon composite pellets with addition of CaO

Although the total amount of boron resources in China is high, the grades of these resources are low. The authors have already proposed a new comprehensive utilization process of boron-bearing iron concentrate based on the iron nugget process. The present work de-scribes a further optimization of the conditions used in the previous study. The effects of CaO on the reduction–melting behavior and proper-ties of the boron-rich slag are presented. CaO improved the reduction of boron-bearing iron concentrate/carbon composite pellets when its content was less than 1wt%. Melting separation of the composite pellets became difficult with the CaO content increased. The sulfur content of the iron nugget gradually decreased from 0.16wt%to 0.046wt%as the CaO content of the pellets increased from 1wt%to 5wt%. CaO negatively affected the iron yield and boron extraction efficiency of the boron-rich slag. The mineral phase evolution of the boron-rich slag during the reduction–melting separation of the composite pellets with added CaO was also deduced.     

钒钛磁铁精矿冷固球团催化还原机理

对添加剂催化钒钛磁铁精矿冷固球团直接还原行为进行了详细的研究 ,包括添加剂种类和用量及催化剂催化还原机理 .研究结果表明 :在 1 0 50～ 1 1 0 0℃ ,m(C)∶m(Fe)为 0 .5～ 0 .6 ,还原时间 3h的条件下 ,添加DA 2催化剂与常规的Na2 SO4或Na2 CO3相比 ,钒钛磁铁精矿冷固球团煤基直接还原所得产品的金属化率提高 3 .1 %～ 4 .6 % ;该金属化球团经磨矿磁选进行铁和钒钛分离时 ,所得磁性产品 (直接还原铁粉 )中铁的品位提高 5 .30 %～ 5 .43 % ,非磁性物中TiO2 ,V2 O5 的品位分别提高 2 .76 %～ 3 .87%和 0 .2 7%～ 0 .45 % ,TiO2 ,V2 O5 的回收率分别提高 1 4 .68%～1 3 .0 8%和 4.1 3 %～ 6 .97% .SEM及XPS等微观测试结果表明 :添加剂DA 2的作用机理为加速铁氧化物还原 ,促进铁晶粒的长大 ,降低还原球团中MFe与TiO2 晶粒嵌布的紧密程度 ,从而强化了铁与钒钛的磁选分离