Synthesis and characterization of sol–gel derived CNSL based hybrid anti-corrosive coatings

Thermally cured cashew nut shell liquid based hybrid coatings have been successfully developed using three step processes of malenization, silane modification and subsequent hydrolysis and condensation with tetra ethyl orthosilicate for corrosion protection of mild steel. The synthesized precursor was then characterized by Fourier transform infrared spectroscopy and nuclear magnetic resonance spectroscopy (¹H-NMR, ¹³C-NMR and ²⁹Si-NMR) for structural elucidation. Four different coating formulations were developed on the basis of silane content (5, 10, 15 and 20 %) in the coating and cured with hexabutoxymethylmelamine at 120 °C for 1 h. The completely cured coatings were evaluated for mechanical properties, solvent resistance, chemical resistance, hydrolytic stability and accelerated weathering properties. Scanning electron microscope/energy dispersive spectroscopy was used to analyse the morphological behaviour and elemental distribution of the coating. Results revealed that 20 % silane modification showed better overall properties as compared to other formulations due to formation of more metal–oxygen–silicon covalent bond at metal-coating interface.     

Synthesis and characterization of sol–gel alumina nanofibers

Abstract Alumina nanofibers of high aspect ratio with surface area of >300 m² g⁻¹ has been prepared successfully in bulk quantities by the sol–gel method. The synthesis parameters including the binary water–alcohol solvent system to aluminium isopropoxide ratio, pH, type of solvent and aging temperature affect the uniformity and formation of nanofibers. It is proposed that alumina nanofibers were formed by the curling of the nanosheets upon condensation after the hydrolysis. The phase evolution of alumina nanofibers from pseudoboehmite to α phase has been shown by XRD and FTIR. ²⁷Al NMR investigations show that the Al atoms are six and four coordinated. The morphology of the alumina nanofibers does not change much as the calcination temperature was increased. In addition, the average pore size increases and the BET surface area decreases as a function of calcination temperature. The thermal behavior of alumina nanofibers was investigated by TGA. Graphical Abstract      

Synthesis and characterization of lead oxide nano-powders by sol–gel method

Our goal in this research was to obtain lead oxide nano-powders by sol–gel method. In this method, lead oxide nano-powders were synthesized through the reaction of citric acid (C₆H₇O₈·H₂O) solution and lead acetate [Pb(C₂H₃O₂)₂] solution as stabilizer and precursor, respectively. The effect of different parameters including calcination temperature, (molar ratio of citric acid to lead acetate) and drying conditions were investigated. The prepared lead oxide nano-powders were characterized by FT-IR spectroscopy, X-ray diffraction, thermogravimetric analysis and scanning electron microscopy. The prepared PbO samples consist of the particles in the range of 50–120 nm or the thick plate like structures with thickness of 53 nm depending on the drying conditions.     

Formation and characterization of phosphate-modified silicate materials derived from sol–gel process

Phosphate-containing silicate materials prepared using sol–gel method from Si(OC₂H₅) were investigated at the variation of the amount of phosphate modifier from 5 to 50 wt% in term of P₂O₅. Chemical composition, textural and structural properties of these materials were characterized by FTIR-spectroscopy, TEM, X-ray diffraction and nitrogen adsorption. It was shown that the materials posse monomodal pore size distribution of 5–20 nm for the samples dried at 100 °C and 40–60 nm for the specimens calcined at 600 °C. The mean pore size and surface area depended on the amount of phosphoric acid. Before the stage of high temperature treatment phosphoric acid, introduced into the structure of the materials as a modifying agent, was uniformly distributed inside a porous space of the material and was not chemically bonded with silicate. After high temperature treatment both chemical interaction of silicate with phosphate, providing the formation of silicate-phosphate structures, as well as redistribution of free modifier from the bulk of granules to their surface took place. The polyphosphate layer is formed on the material surface closing the internal porous space. However, in this case a part of the phosphate modifier remains chemically unbound to SiO₂ structure.     

Synthesis and characterization of nanocrystalline tin oxide by sol–gel method

Nanocrystalline SnO₂ particles have been synthesized by a sol–gel method from the very simple starting material granulated tin. The synthesis leads a sol–gel process when citric acid is introduced in the solution obtained by dissolving granulated tin in HNO₃. Citric acid has a great effect on stabilizing the precursor solution, and slows down the hydrolysis and condensation processes. The obtained SnO₂ particles range from 2.8 to 5.1 nm in size and 289–143 m² g⁻¹ in specific surface area when the gel is heat treated at different temperatures. The particles show a lattice expansion with the reduction in particle size. With the absence of citric acid, the precursor hydrolyzes and condenses in an uncontrollable manner and the obtained SnO₂ nanocrystallites are comparatively larger in size and broader in size distribution. The nanocrystallites have been characterized by means of TG-DSC, FT-IR, XRD, BET and TEM.     

Synthesis and characterization of nitrogen-doped TiO2 nanoparticles prepared by sol–gel method

The N-doped TiO₂ has been synthesized by sol?Cgel method, using titanium isopropoxide, isopropanol and an aqueous solution of ammonia with ratio 2:1:10. The concentrations used for the NH₃ aqueous solution were 3, 7, 10 and 15?%. The samples have been analysed by X-ray diffraction, electron microscopy (SEM and TEM) thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), micro-Raman spectroscopy and diffuse reflectivity. TEM, SEM, DSC and TGA showed that the morphology is influenced by the presence of N^3? ions but not by the concentration of the solution. Instead reflectance gave us a relation between values of the energy gap and the concentration of N^3? ions: the gap between valence and conduction band lowers as the concentration of NH₃ in the starting solution increases. From these results we can say that the properties of the material have been tuned by doping with nitrogen ions because the particles absorb more light in the visible range, and this is important for photovoltaic and photocatalytic applications.     

Synthesis and structural characterization of sol–gel derived titania/poly (vinyl pyrrolidone) nanocomposites

Non hydrolytic sol–gel method was employed to synthesize pure anatase TiO₂ nanocrystals using tetra isopropyl orthotitanate and poly vinylpyrrolidone as precursors. The structural analyses of the prepared samples were carried out using Fourier transform infrared spectroscopy (FT-IR), thermo gravimetric and differential thermal analysis (TG–DTA), X-ray diffraction (XRD), Raman spectroscopy, transmission electron microscopy (TEM) and energy-dispersive X-ray spectroscopy (EDS). The capping of PVP around TiO₂ nanoparticles was confirmed by FT-IR spectroscopy, the interaction being via bridging oxygens of the carbonyl (C=O) and the nanoparticle surface. The XRD, Raman and TEM results indicate that the prepared samples had a pure anatase nano-TiO₂ structure. The particle size analysed by TEM ranged between 7 and 12 nm. The size of the nanocrystals evaluated from the XRD spectra and TEM micrograph is well in agreement. The spacing for the crystal planes was also determined using the ImageJ program applied to the TEM micrographs.     

Synthesis and sol–gel assembly of nanophosphors

Some recent works made in our group on inorganic nanophosphors are briefly reviewed in this paper. We first present the synthesis of highly concentrated semiconductor quantum dot colloids allowing the extension of the well-known oxide sol–gel process to chalcogenide compounds. Secondly, we show the synthesis and the chemical functionalization of lanthanide-doped insulator nanoparticles. In particular, the annealing process of these particles at high temperature leads to highly bright nanocrystals, which can be used as biological luminescent labels or for integration in transparent luminescent coatings. Finally, we consider luminescent transition metal clusters, which combine the inorganic structure of nanoparticles with the monodispersity and the easy functionalization of the organic molecules. Emphasis is put on the original thermochromic luminescence properties of copper iodide clusters trapped in siloxane-based films.     

Synthesis and characterization of silica xerogels obtained via fast sol–gel process

The synthesis and physical properties of high surface area silica xerogels obtained by a two-step sol–gel process in the absence of supercritical conditions are reported. The hydrolysis and condensation reactions were followed by infrared spectroscopy. The increment in the bands corresponding to silanol and hydroxyl groups suggests that the hydrolysis reaction was complete during the first 30 min. The effect on surface area and global reaction time under various reaction conditions, such as type of alkaline catalyst and solvents, water–monomer and solvent–monomer molar ratios, was also studied. The obtained results suggest that surface area was increased using 3-aminopropyltriethoxysilane as catalyst. The use of isopropyl alcohol as solvent promotes the reduction of the capillary stress, giving a well-structured xerogel. As a conclusion, with H₂O/i-PrOH/TEOS in a molar ratio of 10:4:1, it was possible to obtain silica xerogels with surface areas about 1,240 m²/g. Such surface areas are comparable with those obtained under supercritical conditions (aerogels), and higher than those xerogels conventionally obtained under normal condition (500–800 m²/g).     

Synthesis of sub-micro-sized solid alpha alumina fibers with smooth surfaces by sol–gel method

Alumina sol containing nano-meter sized Al₂O₃ particles were synthesized using aluminum sec-butoxide and nitric acid as precursor and peptizing agent, respectively. Polyvinylpyrrolidone (PVP) was added to prevent particle growth and adjust sol viscosity. PVP/alumina hybrid fibers were drawn from the sol with a viscosity value in the range of 2,500–3,000 mPa.s. By guided through a temperature gradient tube furnace at a rate of 4 m/min, the wet PVP/alumina hybrid fibers were sufficiently dried. Sub-micro-sized pure alpha alumina fibers were obtained by sintering the dry hybrid fibers at 1,000 °C for 3 h. The organic matters were decomposed within a wide temperature range from 150 to 800 °C allowing the nano Al₂O₃ particles to gradually get together and form solid alumina fibers with smooth surfaces.     

Synthesis of MgB4O7 and Li2B4O7 crystals by proteic sol–gel and Pechini methods

Journal of Sol-Gel Science and Technology - Magnesium-tetraborates and lithium-tetraborates are excellent detectors for ionizing radiation. However, manufacturing these crystalline structures is...     

Synthesis of stoichiometric Y2Si2O7 powders by sonohydrolysis-assisted sol–gel route

Stoichiometric compounds Y₂Si₂O₇ were synthesised by an intensified sonohydrolysis–condensation reaction using hydrate yttrium nitrate and tetraethyl orthosilicate as starting materials. The resulting powders were characterized by means of thermo gravimetric–differential thermal analysis, high temperature X-ray diffraction, electron probe microanalysis, scanning electron microscopy, laser scattering particle size analyzer, N₂ adsorption–desorption isotherms measurements and specific surface area analysis. We found that the phase formation and texture were very dependent on the sol–gel process parameters such as starting compounds, catalyst, water content, molar ratios of Y³⁺/Si⁴⁺ and other experiment conditions. The combined effects of polyethylene glycol and acetic acid on the prepared powders have been discussed. The investigation on thermal stability of the obtained disilicate is also presented for potential high temperature membrane or thermal barrier/environmental barrier coating application.     

Structural characterization of nano-crystalline Co3O4 ultra-fine fibers obtained by sol–gel electrospinning

In this paper, we report the obtention of ultrafine fibers of cobalt oxide (Co₃O₄) by combining electrospinning method with high-temperature calcinations from the precursor sol of poly(2-ethyl-2-oxazoline) (PEtOx)/cobalt acetate tetrahydrate [Co(CH₃COO)₂·4H₂O] in water. The optimum electrospinning conditions for obtaining precursor composite nanofibers from PEtOx/Co(CH₃COO)₂·4H₂O solution in water, to produce ceramic nanofibers, were studied. The average fiber diameter of the precursor composite fibers measured by scanning electron microscopy (SEM) was approximately 200 nm. Thermogravimetric analysis of PEtOx was performed to estimate the suitable calcination temperature of the precursor fibers. SEM images of the ceramic fibers obtained after calcination revealed the shrinkage in diameter due to complete degradation of the polymer and Co(CH₃COO)₂·4H₂O. Fourier transform infrared spectroscopy was used to ensure the complete pyrolysis of polymer during calcinations of the composite fibers. Crystalline properties of the ceramic fibers were studied by X-ray diffraction and high resolution transmission electron microscopy. The ceramic fibers are polycrystalline with an average grain size of ≈40 nm obtained at a calcination temperature of 773 K. It was observed that the grain sizes increased as the calcination temperature was increased, due to self assembly mechanism.     

Comparative study of the thermal behavior of Sr–Cu–O gels obtained by sol–gel and microwave-assisted sol–gel method

Journal of Thermal Analysis and Calorimetry - In the literature data, several papers reported the synthesis by various chemical or physical methods of the SrCu2O2 (SCO) having possible applications...     

Formation and characterization of magnetic barium ferrite hollow fibers with high specific surface area via sol–gel process

The magnetic barium ferrite (BaFe₁₂O₁₉) hollow fibers with a high specific surface area about 22–38 m² g^?1, diameters around 1 μm and a ratio of the hollow diameter to the fiber diameter estimated about 1/2–2/3 have been prepared by the gel-precursor transformation process. The precursor and resulting ferrite hollow fibers were analyzed by thermo-gravimetric and differential scanning calorimetry, infrared spectroscopy, scanning electron microscopy and X-ray diffraction. The specific surface area was measured by the Brunauer–Emmett–Teller method. The gel formed at pH 5.5 has a good spinnability. A pure barium ferrite phase is formed after calcined at 750 °C for 2 h and fabricated of nanograins about 38 nm with a hexagonal plate-like morphology, which are increased to about 72 nm with the calcination temperature increased up to 1050 °C. The barium ferrite hollow fibers obtained at 750 °C for 2 h have a specific surface area 38.1 m² g^?1 and average pore size 6.5 nm and then the specific surface area and average pore size show a reduction tendency with the calcination temperature increasing from 750 to 1050 °C owing to the particle growth and fiber densification. These barium ferrite hollow fibers exhibit typical hard-magnetic materials characteristics and the formation mechanism for hollow structures is discussed.     

Synthesis and characterization of tellurium-doped CdO nanoparticles thin films by sol–gel method

In this work, tellurium (Te) doped CdO nanoparticles thin films with different Te concentrations (1, 3, 5, 7 and 10 %) were prepared by sol–gel method. The effects of Te doping on the structural, morphological and optical properties of the CdO thin films were systematically studied. From X-ray diffraction spectra, it has seen that all of thin films were formed polycrystalline and cubic structure having (111), (200) and (311) orientations. The structure of CdO thin films with Te-dopant was formed the unstable CdTeO₃ monoclinic structure crystal plane ( $ {\bar{\text{1}}\text{22}} $ 1 ¯ 22 ), however, the intensity of this unstable peak of the crystalline phase decreased with the increase of Te-doping ratio. The strain in the structure is also studied by using Williamson-Hall method. From FE-SEM images, it has seen that particles have homogeneously distributed and well hold onto the substrate surface. Additionally, grain size increases from 27 to 121 nm with the increase of Te-doping ratio. Optical results indicate that 1 % Te-doped CdO thin film has the maximum transmittance of about 87 %, and the values of optical energy band gap increases from 2.50 to 2.64 eV with the increase of Te-doping ratio. These results make Te-doped CdO thin films an attractive candidate for thin film material applications.     

Synthesis and characterization of an aliphatic monoimide-bridged polysilsesquioxane by the sol–gel route

Based on differential scanning calorimetry data, it was shown that the reaction of (3-triethoxysilylpropyl)succinic anhydride and (3-amino)propyltriethoxysilane at 110 °C resulted in the formation of polyamic acid, whereas the thermal treatment at 220 °C led to the generation of an aliphatic monoimide-bridged polysilsesquioxane as proved by FT-IR. X-ray powder diffraction studies showed a prominent reflection at 2θ = 6.66° (d = 1.32 nm) revealing that a crystalline area is formed. ²⁹Si CP-MAS-NMR and ¹³C CP-TOSS-MAS-NMR measurements proved that no cleavage of the Si–C bond occurred, and a highly condensed material was obtained.     

Fabrication and characterization of Zn3V2O8 phosphor by sol–gel process

By choosing zinc acetate dehydrate (Zn(CH₃COO)₂·2H₂O) and ammonium metavanadate (NH₄VO₃) as starting materials, we succeeded in fabricating Zn₃V₂O₈ phase suitable for broad light emission by sol–gel process. X-ray diffraction (XRD), scanning electron microscope, photoluminescence (PL) and PL quantum yield (PL-QY) measurements have been performed for analyzing the relation between crystallographic and light emission characteristics. The PL-QY is determined by both the crystalline phase purity of the Zn₃V₂O₈ phase defined by XRD patterns and the crystalline size. With optimizing the sintering condition at a slightly Zn-rich side, a pure Zn₃V₂O₈ phase with enough large crystalline size was obtained with the PL-QY value of 52 %, which was higher than our previously obtained value by solid state reaction.     

Synthesis, characterization and flame retardant of UV-curable hybrid coatings containing SiO2–P2O5–B2O3 via sol–gel method

A ternary sol containing silicon, phosphorus and boron modified by ??-methacryloxypropyltrimethoxysilane was synthesized by sol?Cgel method. The ternary sol was incorporated into the organic matrix and UV-curable organic/inorganic hybrid coating materials were obtained. Hardness, transmittance, haze, cross-cut adhesion and abrasion resistance results showed that the mechanical properties of the hybrid coatings improved effectively with no comprising on optical properties by increasing sol content. Scanning electron microscopy and Energy Dispersive X-ray spectrometer studies indicated that inorganic particles were homogenously dispersed in the organic matrix. The flame retardancy of the UV-curable coatings was investigated by thermogravimetric analysis and microscale combustion calorimeter. The results showed that the incorporation of sol into the organic network led to an improvement in the thermal stability and flame retardancy of the hybrid coating materials. It is a desirable achievement to improve simultaneously both flame retardancy and mechanical properties of the coatings.     

Synthesis of fluorine doped tin oxide nanoparticles by sol–gel technique and their characterization

This article presents novel attempt to synthesis of fluorine doped tin oxide (FTO) nanoparticles by sol–gel technique. The synthesized FTO nanoparticles were obtained after calcination. Temperatures of calcination were 600 and 700 °C due to identify changes in the particles size growth. A DG/DTA and FTIR study identifies the oxide and formation of the nanopowders. The XRD studies confirm the tetragonal crystallite structure of fluorine doped tin oxide. The TEM image confirms the size of FTO particles in nanoscale. The electrical studies on FTO nanopowders results the decrease in resistivity profile with increasing calcinations. The optical band gap studies for sol–gel synthesis FTO nanoparticles is found to be in the range of 4.11–3.84 eV conforming decreasing optical band gap with increasing calcinating temperatures.