Pickering miniemulsion polymerization using Laponite clay as a stabilizer

Solid-stabilized, or Pickering, miniemulsion polymerizations using Laponite clay discs as stabilizer are investigated. Free radical polymerizations are carried out using a variety of hydrophobic monomers (i.e., styrene, lauryl (meth)acrylate, butyl (meth)acrylate, octyl acrylate, and 2-ethyl hexyl acrylate). Armored latexes, of which the surfaces of the particles are covered with clay discs, are obtained, as confirmed by scanning electron microscopy (FE-SEM) and atomic force microscopy (AFM). Overall polymerization kinetics of the Pickering miniemulsion polymerizations of styrene were investigated via gravimetry. Comparison with the bulk polymerization analogue clearly shows compartmentalization. Moreover, retardation effects up to intermediate monomer conversions are observed; they are more prominent for the smaller particles and are ascribed to the Laponite clay. A model is presented that allows for the prediction of the average particle size of the latexes produced as a function of the amounts of monomer and Pickering stabilizers used. It shows that under specific generic conditions the number of clay discs used correlates in a linear fashion with the total surface area of the latex particles. This is a direct result of the reversibility of the Laponite clay disc adhesion process under the emulsification conditions (i.e., sonication) used.     

Effect of unmodified kraft lignin concentration on the emulsion and miniemulsion copolymerization of styrene with n‐butyl acrylate and methacrylic acid to produce polymer hybrid latex

The introduction of non‐modified kraft LignoBoost® lignin (KL) to produce polymer hybrid latex has received much attention in recent years because it is derived from renewable resources. The focus of this work is to develop a polymer hybrid latex by emulsion and miniemulsion copolymerization of styrene with n‐butyl acrylate and methacrylic acid in the presence of different concentrations of KL furnished by the pulp and paper industry. The study intends to substitute a styrene in the system to understand the effect of non‐modified KL on the properties not only of the latexes, but also on the copolymers themselves. Each polymerization was carried out by shot‐process of tertbutyl hydroperoxide and sodium formaldehyde sulfoxylate as the redox system. The polymer latexes were characterized in relation to overall conversion, particle diameter, particle morphology, coagulum formation, surface tension, zeta potential, and atomic force microscopy. The polymers were evaluated through gel permeation chromatography, water absorption, and thermal properties. The results show that the addition of non‐modified KL results in inhibition of the polymerization and that KL acts as a colloid stabilizer. Small particles were generated in the initial stages of the polymerizations. The presence of the KL altered the color of the latexes; the increase in KL concentration resulted in increase in the absorption of water of the polymer films; the increase in KL concentration resulted in decrease of the molar mass of the copolymers.     

Layer-by-layer synthesis of multilayer core-shell latex and the film formation properties

Polymer latex particles were synthesized with multilayer core-shell structure via surface cross-linking emulsion polymerization. The latex core is coated with a five-layer shell. The polymerization was done in a semicontinuous fashion monitored by a dynamic laser scattering (DLS). The copolymer in each layer is designed with alternating high and low glass transition temperature (T(g)). Divinylbenzene (DVB) was added as the cross-linking agent in the synthesis of the "hard" layers to prevent the molecular diffusion from the adjacent "soft" layers. The layer-by-layer increment on the latex core is proved by the alternating changes on the film-formation capabilities of different latex emulsions at room temperature in correspondence with the variance in the T(g) of the outermost polymer layer. The detailed morphologies of the films formed by the latex with different number of layers were characterized by atom force microscopy (AFM). The deformation of the latex particles is largely depended on the nature of the polymer in the outermost layer of the latex particles. Further characterization carried out by multifrequency temperature-modulated differential scanning calorimetry (TOPEM-DSC) confirmed the layer-by-layer structure of the particles, although the molecular redistribution and the interlayer structures were observed. The work provides a routine toward the synthesis of multilayer polymer latexes.     

Kinetics of latex formation of PBMA latex in the presence of alkali soluble resin using atomic force microscopy

 The effect of alkali-soluble resin (ASR), poly(ethylene-co-acrylic acid), EAA, postadded to emulsifier-free monodisperse poly(butyl methacrylate) (PBMA) latexes on the kinetics of film formation was investigated using atomic force microscopy (AFM). Corrugation height of latex particles in films was monitored at various annealing temperatures as a function of annealing time. Enhanced polymer diffusion was found in a latex film containing ASR regardless of anneal-ing temperature. With increasing annealing temperature, a much higher rate of polymer diffusion was found in latex films containing ASR. These results can be interpreted that the low molecular weight and low Tg EAA resin adsorbed at the particle surface is more susceptible to diffusion than that of the PBMA in the film formation stage, thus it enhances the mobility of PBMA polymer. Received: 30 October 1997 Accepted: 20 March 1998     

Monitoring the transformation of colloidal crystals by styrene vapor using atomic force microscopy

The stages of transformation of a colloidal crystalline film of latex spheres to a new periodic structure were imaged by atomic force microscopy. Colloidal crystalline films were prepared with 320 nm diameter poly(styrene-co-2-hydroxyethyl methacrylate) (PSt/HEMA) spheres. The hexagonally ordered surfaces of the colloidal crystalline films were transformed with styrene vapor at room temperature to a new morphology having holes in the surface and the same periodicity as the original films. The surfaces of colloidal crystals and the transformed films have a raspberry-like texture superposed on the 320 nm hexagonal periodicity. Both height images and phase images reveal that the latex spheres shrink and the transformation proceeds by an order-disorder-order sequence. The final structure is an interconnected colloidal array with smaller polystyrene particles dispersed in a continuous PSt/HEMA matrix.     

Carboxylic‐group distribution of carboxylated acrylate copolymer latexes with their properties in the presence of acrylic acid and monobutyl itaconate

A series of carboxylated acrylate copolymer latexes were prepared via two different emulsion polymerization technologies with different carboxylic‐group distribution and morphologies. The effects of the emulsifier, the initiator, and the carboxylic monomers [acrylic acid (AA) or monobutyl itaconate (MBI)] on the total conversion of the monomers and the properties of acrylate latexes and films have been investigated. The distribution of carboxylic groups (?COOH) measured by conductometric titration shows that the concentration of surface –COOH (C_s) and embedded –COOH (C_b) both increase with the increase of the amount of carboxylic monomers. For the latexes containing AA, –COOH tends to distribute on the surface of latex particles and in the aqueous phase, whereas –COOH tends to concentrate inside the core of latex particles for the latexes containing MBI. Transmission electron microscopy demonstrates that the latex particles are regular with narrow size distribution and have significant differences in morphologies when different carboxylic monomers and polymerization technologies were used. The stability of latex is satisfactory through the results of common stability and zeta potential tests. Moreover, the water absorption and contact angle experiment tests also revealed that the water resistance of the latex films is good. Copyright © 2011 John Wiley & Sons, Ltd.     

Semiconductor nanoparticle/polystyrene latex composite materials

Cadmium sulfide and cadmium selenide/cadmium sulfide core/shell nanoparticles stabilized with poly(cysteine acrylamide) have been bound to polystyrene (PS) latexes by three methods. First, anionic 5 nm diameter CdS particles were electrostatically attached to 130 nm surfactant-free cationic PS latexes to form stable dispersions when the amount of CdS particles was less than 10% of the amount required to form a monolayer on the surface of the PS particles or when the amount of CdS particles exceeded the amount required to form a monolayer on the PS particles. Transmission electron microscopy (TEM) showed nanoparticles on the surface of the latex particles. Fluorescence spectra showed unchanged emission from the nanoparticles. Second, anionic, surfactant-free PS latexes were synthesized in the presence of CdS and CdSe/CdS nanoparticles. TEM showed monodisperse latex particles with trapped nanoparticles. Third, surfactant-stabilized latexes were synthesized by copolymerization of styrene with vinylbenzyl(trimethyl)ammonium chloride electrostatically bound to the CdSe/CdS nanoparticle surface. Brownian motion of the submicroscopic composite particles in water was detected by fluorescence microscopy.     

Film formation of polymeric emulsions: Structure set-up and the pinhole effect characterized by microscopic techniques

Drying of emulsions of special polymeric core-shell latexes results in structured films and coatings with advantageous material properties. Here, we focus on so-called “container particles”, consisting of a low viscosity core with a low glass transition (poly(2-ethylhexyl methacrylate), PEtHMA), covered by a thin shell of a cross-linked rubber (poly(n-butyl acrylate), PBA). These particles can be regarded as model emulsions of reactive polymeric oils with a very high colloidal stability. The film formation of these latexes was studied by atomic force microscopy (AFM) in the tapping mode as well as by transmission electron microscopy (TEM). It is shown that the films stay nanostructured after the drying process, i. e. they exhibit both a controlled topography as well as a network superstructure originating from the characteristics of the original dispersions.

TEM allows to detect the whereabouts of the polar stabilizer. Both continous surfactant films as well as inverted micelles are found. A geometrically induced demixing phenomenon is found which enriches the polar components and might be the molecular reason for the so-called pinhole-effect, the failure of water-born coatings in contact with water.     

Block copolymer preparation by atom transfer radical polymerization under emulsion conditions using a nanoprecipitation technique

Living‐radical polymerization of acrylates were performed under emulsion atom transfer radical polymerization (ATRP) conditions using latexes prepared by a nanoprecipitation technique previously employed and optimized for the polymerization of styrene. A macroinitiator of poly(n‐butyl acrylate) prepared under bulk ATRP was dissolved in acetone and precipitated in an aqueous solution of Brij 98 to preform latex particles, which were then swollen with monomer and heated. Various monomers (i.e. n‐butyl acrylate, styrene, and tert‐butyl acrylate) were used to swell the particles to prepare homo‐ and block copolymers from the poly(n‐butyl acrylate) macroinitiator. Under these conditions latexes with a relatively good colloidal stability were obtained. Furthermore, amphiphilic block copolymers were prepared by hydrolysis of the tert‐butyl groups and the resulting block copolymers were characterized by dynamic light scattering (DLS) and transmission electron microscopy (TEM). The bulk morphologies of the polystyrene‐b‐poly(n‐butyl acrylate) and poly(n‐butyl acrylate)‐b‐poly(acrylic acid) copolymers were investigated by atomic force microscopy (AFM) and small angle X‐ray scattering (SAXS). © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 625–635, 2008     

In situ AFM study of sorbed humic acid colloids at different pH

Humic acid colloids adsorbed on the basal plane of cleaved muscovite are investigated under in situ conditions by non-contact mode atomic force microscopy (AFM) in liquid (also called fluid tapping-mode AFM). Structures are found to be of nanometer scale, consisting of flat particles (8–13 nm in diameter), aggregates of particles (20–100 nm), chain-like assemblies, networks and torus-like structures. In contrast to former investigations colloids are investigated in aquatic solution and structures are not influenced by sample preparation. Nanostructure, surface coverage and particle sizes are found to depend on solution pH. Humic colloids can be distinguished from surface roughness and background noise by image processing. Furthermore, an approach to quantify the surface coverage is discussed. Therefore, non-contact mode AFM in liquid is shown to be a powerful method to study the interaction of colloids at solid–liquid interfaces.     

Hemiesters and hemiamides of maleic and succinic acid: synthesis and application of surfactants in emulsion polymerization with styrene and butyl acrylate

Hemiesters and hemiamides of maleic acid with different chain lengths of the hydrophobic alkyl group (R = C₈H₁₇, C₁₀H₂₁, C₁₂H₂₅, C₁₆H₃₃) have been synthesized and used as surfactants in the emulsion polymerization of styrene and butyl acrylate. The same polymerization experiments were also carried out using nonreactive surfactants with an analogous succinic structure. The chemical structure of the surfactants was confirmed by 1H nuclear magnetic resonance. The melting point and critical micelle concentration of the reactive surfactants described herein were measured. All of the surfactants studied provided good stability of styrene/butyl acrylate latexes, when compared with a reference latex of a styrene/butyl acrylate copolymer prepared with a surfactant sodium dodecyl sulfate. The amount of surfactant grafted onto the particles of the final latex was estimated by conductimetric titration. Between 33 and 68% of surfactant used in emulsion polymerization was found on the surface of latex particles. Electrolyte addition at high concentration and freeze/thaw cycle cause flocculation of latexes. Copyright © 1999 John Wiley & Sons, Ltd.     

Grafting characterization of natural rubber latex particles: wet-STEM imaging contributions

Natural rubber latexes investigated in this study have been chemically modified by seeded emulsion polymerization. Depending on the water affinity of the monomer involved (MMA or DMAEMA), the expected result was the grafting of the corresponding polymer inside or on the surface of the latex particles. The present article focuses on the grafting characterization of these modified natural rubber latexes. In this purpose, non-imaging classical experimental methods such as dynamic light scattering and nuclear magnetic resonance have been completed by microscopy techniques, including transmission imaging in scanning electron microscopy (SEM) and a recent imaging mode called wet-STEM. It consists in transmission imaging in an Environmental SEM operating in the wet-mode, allowing transmission observations of particles suspended in a liquid layer with good resolution and contrast. In the present study, we have adopted a comparative characterization approach between a nongrafted natural rubber latex and two grafted ones. Such an approach indeed contributes to highlight the particles morphology resulting from chemical modification using either MMA or DMAEMA. Transmission images in SEM of thin foils are relatively well interpreted and are completed with wet-STEM images of latexes in their native state, bringing important contributions for grafting characterization.     

Adsorption of Bovine Serum Albumin onto Polystyrene Latex Particles Bearing Saccharidic Moieties

The adsorption of bovine serum albumin (BSA) onto polystyrene latexes bearing various amounts of sugar moieties has been investigated as a function of pH and ionic strength and the results were compared to those for bare polystyrene latexes having negative surface charges. The functionalized latexes were produced by seeded copolymerization of (0.3 μm) liposaccharidic monomer onto polystyrene particles obtained by soap-free emulsion polymerization of styrene using potassium persulfate as initiator. At first, the electrophoretic mobility behavior of the various latexes was examined as a function of pH: a significant decrease was observed in the case of saccharide-containing latex particles compared to the bare particles. The adsorption of BSA onto these latexes exhibited a reduced amount of adsorbed BSA for those latex particles bearing saccharide groups. This adsorbed amount depends on the yield of saccharidic monomer incorporated onto the surfaces of the latex particles.     

Surface heterogeneity of polystyrene latex particles determined by dynamic force microscopy

Atomic force microscopy (AFM) was employed to characterize the surface chemistry distribution on individual polystyrene latex particles. The particles were obtained by surfactant-free emulsion polymerization and contained hydrophilic quaternary ammonium chloride, sodium sulfonate, or hydroxyethyl groups. The phase shift in dynamic force mode AFM is sensitive to charge/chemical interactions between an oscillating atomic force microscope tip and a sample surface. In this work, the phase imaging technique distinguished phase domains of 50-100 nm on the surfaces of dried latex particles in ambient air. The domains are attributed to the separation of ion-rich and ion-poor components of the polymer on the particle surface.     

Polymerization of styrene with ionic comonomer,nonionic comonomer,or both

Nanosized polystyrene latexes with high polymer contents were obtained from an emulsifier-free process by the polymerization of styrene with ionic comonomer, nonionic comonomer, or both. After seeding particles were generated in an initial emulsion system consisting of styrene, water, an ionic comonomer [sodium styrenesulfonate (NaSS)] or nonionic comonomer [2-hydroxyethyl methacrylate (HEMA)], and potassium persulfate, most of the styrene monomer or a mixture of styrene and HEMA was added dropwise to the polymerizing emulsion over 6 h. Stable latexes with high polystyrene contents (≤25%) were obtained. The latex particle weight-average diameters were largely reduced (41 nm) by the continuous addition of monomer(s) compared with those (117 nm) obtained by the one-pot polymerization method. Latex particles varied from about 30 to 250 nm in diameters, whereas their molar masses were within 10⁴ to 10⁵ g/mol. The effect of the comonomer concentration on the number of polystyrene particles per milliliter of latex and the weight-average molar masses of the copolymers during the polymerization are discussed. The surface compositions of the latex particles were analyzed by X-ray photoelectron spectroscopy, which indicated that the surface of the latex particles was significantly enriched in NaSS, HEMA, or both. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1634–1645, 2001     

Effect of annealing on self-organized gradient film obtained from poly(3-[tris(trimethylsilyloxy)silyl] propyl methacrylate-co-methyl methacrylate)/poly(methyl methacrylate-co-n-butyl acrylate) blend latexes

The effect of annealing on the self-organized morphology and component gradient distribution of films prepared from bimodal latexes blend containing 1:1 silicon-containing acrylate copolymer/silicon-free acrylate copolymer blend was studied using attenuated total reflectance–Fourier transform infrared (ATR-FTIR) spectroscopy, scanning electron microscopy with X-ray energy-dispersive (SEM-EDX) spectrometry, and atomic force microscopy (AFM). The distribution of silicon through the whole thickness of the film as a function of annealing was investigated using confocal Raman spectroscopy (CRS). AFM results show that poly(methyl methacrylate-co-n-butyl acrylate) latex fuses to form a continuous film at 25?°C. The wettability of the acrylate components and the heterogeneous composition of poly(3-[tris(trimethylsilyloxy)silyl] propyl methacrylate-co-methyl methacrylate) result in a graded block film. ATR-FTIR and SEM-EDX measurements reveal silicon-containing components segregate at the film–air interface upon annealing. CRS further shows that the nonlinear model gradient distribution of silicon is obtained, where the content of silicon component is enhanced and it gradually varies in the bulk. When the annealing temperature increases to 120 and 180?°C, blend latexes films demonstrate varying topography and phase images, indicating phase separation is induced by annealing. Furthermore, CRS implies that the destruction of the gradient structure is attributed to the phase separation of the two blend components.     

Synthesis of block copolymer poly (n-butyl acrylate)-b-polystyrene by DPE seeded emulsion polymerization with monodisperse latex particles and morphology of self-assembly film surface

Synthesis of poly (n-butyl acrylate)-b-polystyrene (PnBA-b-PSt) with high molecular weight in an environmentally benign medium was carried out in seeded emulsion polymerization, using a novel chain transfer active DPE (1,1-diphenylethylene) agent. Seed latex containing precursor P(nBA-DPE) was prepared first, and the second monomer styrene was swelled into seed latex particles, yielding block copolymer at high conversion. Structures as well as molecular weight of precursor and block copolymer were characterized by FTIR, (1)H NMR, and SEC, respectively. Furthermore, Transmission Electron Microscopy (TEM) observation and Laser Light Scattering (LLS) manifested that monodisperse latex particles were obtained. Self-assembly morphology of block copolymer membrane surface was examined by atom force microscopy (AFM). Phase separation was observed clearly, which was confirmed by the observation of two glass transitions in DSC curve.     

Morphology control of magnetic latex particles prepared from oil in water ferrofluid emulsion

The use of magnetic latex particles as solid support in biomedical applications is favourable when homogeneous and well-defined core–shell polymer particles are used. Accordingly, this paper concerns with the synthesis of magnetic poly(styrene–divinylbenzene) latex particles using emulsion polymerization of styrene (St) and divinylbenzene (DVB) monomers in the presence of preformed oil in water organic ferrofluid emulsion droplets as seed. The key parameters which affect on formation and morphology of the prepared magnetic latexes were investigated, including type of magnetic emulsion, St/DVB monomers ratio, DVB amount, type of initiator and surfactant nature. In this study, two different magnetic emulsions were used, low and high octane content magnetic emulsions. The magnetic emulsions were stabilized using different types of surfactants including AP, Triton X 405 and SDS. In addition, four different initiators, including AIBN, V50, ACPA and KPS were examined. The morphology of the prepared magnetic latexes was investigated using transmission electron microscopy. In addition, particle size and size distribution, magnetic content and magnetic properties of the prepared magnetic latexes were also examined, using various techniques, e.g. dynamic light scattering, thermal gravimetric analysis and vibrating sample magnetometer, respectively. The results showed that the morphology type (Janus like, moon like and/or core–shell) of the prepared magnetic latex particles could be controlled depending mainly on the used formulation. In fact, the use of styrene monomer leads to anisotropic morphology. Whereas, the progressive use of DVB in presence of KPS intiator leads to a well-defined magnetic core and polymer shell structure.

Film-forming microgels for pH-triggered capture and release

The pH-responsive behavior for a series of lightly cross-linked, sterically stabilized poly(tertiary amine methacrylate)-based latexes adsorbed onto mica and silica was investigated using in situ tapping mode AFM at room temperature. The adsorbed layer structure was primarily determined by the glass transition temperature, T(g), of the latex: poly[2-(diethylamino)ethyl methacrylate]-based particles coalesced to form relatively featureless uniform thin films, whereas the higher T(g) poly[2-(diisopropylamino)ethyl methacrylate] latexes retained their original particulate character. Adsorption was enhanced by using a cationic poly[2-(dimethylamino)ethyl methacrylate] steric stabilizer, rather than a nonionic poly(ethylene glycol)-based stabilizer, since the former led to stronger electrostatic binding to the oppositely charged substrate. Both types of adsorbed latexes acquired cationic microgel character and swelled appreciably at low pH, even those that had coalesced to form films. Fluorescence spectroscopy was used to study the capture of a model hydrophobic probe, pyrene, by these adsorbed latex layers followed by its subsequent release by lowering the solution pH. The repeated capture and release of pyrene through several pH cycles was also demonstrated. Since these poly(tertiary amine methacrylate) latexes are readily prepared by aqueous emulsion polymerization and adsorption occurs spontaneously from aqueous solution, this may constitute an attractive route for the surface modification of silica, mica and other oxides.     

Synthesis and characterization of covalently colored polymer latex based on new polymerizable anthraquinone dyes

Novel polymerizable red and yellow dyes, consisting of anthraquinone chromophore, alkyl spacer, and acryloyl group, were first synthesized and then used as comonomers in the semicontinuous emulsion copolymerization of styrene, butyl acrylate, and methacrylic acid to fabricate polymer latexes. The influences of the dye monomers on the emulsion polymerization process, the latex particle size and its distribution, the molecular weight of the latex polymer, as well as the light fastness of the polymer latex films, were investigated. Results indicated that, despite of the inhibition effect of the polymerizable dyes on polymerization, stable colored polymer latexes could be prepared with high conversion of total monomers, whereas the conversion of the polymerizable dye decreased as increasing the amount of dye. The light fastness of the covalently colored polymer latex films was proved to be much better than that of the noncovalently colored polymer latex films due to the covalent bond of dye and polymer chains.